arkansas interstate rehabilitation program 2000 ― 2005 ... workshop... · presentation. the...
TRANSCRIPT
Workshop on PolyPhosphoric Acid
Modification of Asphalt Binder
Arkansas Interstate Rehabilitation Program
2000 ― 2005
Performance of the Modified Asphalt Binder
April 7 & 8, 2009
Minneapolis, Minnesota
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering Associates
Disclaimer:
The Arkansas State Highway and Transportation
Department has neither endorsed nor authorized this
presentation. The comments and conclusions presented
in this presentation are those of the presentation
presenter, which may or may not agree with the
Arkansas State Highway and Transportation Department.
Jerry R. Westerman was employed by the Arkansas State Highway and
Transportation Department (AHTD) for thirty five & ½ years and was the
State Materials Engineer from July 1, 2002 until retiring on August 27, 2008.
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Presentation Objective:
• Discuss Modified Asphalt Binder Usage in
Arkansas
• Discuss Arkansas Interstate Rehabilitation
Program
• Discuss Performance of Arkansas Interstate
Rehabilitation Program ACHM Pavements
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering Associates
1981 ― Polymer Modified Viscosity Graded Asphalt Binders
3% Polymer by weight of Asphalt Binder
SBR, SBS, or SB
• November 1995 - Implemented 100% Usage of Performance Graded
Asphalt Binders in All Asphalt Concrete Hot Mixes by Job
Special Provision
PG 64-22; PG 70-22; PG 76-22
PG 70-22 Depending on Crude Source Required Modification PG 76-22 Required Modification to Achieve Grade
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
History of Modified Asphalt Cement in Arkansas
Westerman Engineering Associates
• November 1995 ― 1st Superpave Project by Project Change Order
• June 1996 ― 1st Superpave Contract Project under Job Special
Provision
• December 1997 ― 50 Superpave Projects under Contract
• January 1998 ― 100% Superpave Implementation under Supplemental
Specification
ACHM Designs (Nmax): 115; 160; 205
Asphalt Binder Grades:
PG 64-22 (PG 67-22); PG 70-22; PG 76-22
• Nmax matched to Asphalt Binder Grade
115 (PG 64-22)
160 (PG 70-22)
205 (PG 76-22)
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Arkansas Interstates
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
A Reason for the Need of tneInterstate Rehabilitation Program
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
The Plan
• Rubblize and Overlay 276 Miles Bad Performing
Interstate Highway with Polymer Modified
Asphalt Concrete Hot Mix
• Mill and Inlay 64 Miles of Old Interstate ACHM
Pavement with Polymer Modified Asphalt
Concrete Hot Mix
• Reconstruct 40 Miles of PCCP from the Subgrade
UP• Complete within 5 Years
Interstate Rehabilitation Program
Westerman Engineering Associates
Minneapolis, Minnesota
April 7 & 8, 2009
• Interstate Rehabilitation Program Concurrent But Separate Program
from Regular Construction Program
• Interstate Rehabilitation Program Projects Were Let to Contract
under Supplemental Specifications Which Were Later
Incorporated in the Standard Specifications Edition 2003
• June 2000 ― 1st IRP Project Work Order Issued
• April 2005 ― Next to Last IRP Project and Last Asphalt Project
Accepted
Arkansas Interstate Rehabilitation Program: 2000 ― 2005
Westerman Engineering AssociatesWesterman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Separate Program from
Regular Construction Program
Arkansas Interstate Rehabilitation Program
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Route No.
Project
Miles
I 30 16 73.4
I 40 27 232.07
I 55 6 47.15
I 540 1 6.71
• $575M from the Sell of GARVEE Bonds Resulted in
$950M of IRP Construction
Average Interstate Rehabilitation Program Project Miles under
Construction
Westerman Engineering AssociatesWesterman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
AHTD
SPECIFICATIONS
Modified Asphalt Cement Usage in Arkansas
• Arkansas Highway & Transportation Department Standard Specifications: www.arkansashighways.com/Contract/progcon/general/STDSPEC_2003.HTM
• Arkansas Highway & Transportation Department Supplemental Specifications:
www.arkansashighways.com/Contract/ProgCon/General/SUPPSPEC.HTM
• Asphalt Concrete Hot Mix Standard Specification Divisions 400: Sections 404; 405; 406; 407; 409; 410
Section 404 ― Design and Quality Control of Asphalt Mixtures
Section 405 ― Asphalt Concrete Hot Mix Base Course
Section 406 ― Asphalt Concrete Hot Mix Binder Course
Section 407 ― Asphalt Concrete Hot Mix Surface Course
Section 409 ― Materials and Equipment for Asphalt Concrete Plant Mix Courses
Section 410 ― Construction Requirements and Acceptance for Asphalt Concrete Plant Mix Courses
Westerman Engineering AssociatesWesterman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering Associates
AHTD Standard Specification For Modified Asphalt Binder
• 404.01(b) … Asphalt binder shall comply with the
requirements of AASHTO M 320 Table 1, except the
Direct Tension requirements are deleted, and shall be
from sources that have executed a certification
agreement with the Department. PG 70-22 and PG 76-22
asphalt binders shall be production straight run binders
that are modified by using either a SB, SBS or SBR to
achieve the specified grade. ….
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering Associates
• March 16, 2009 ― Learned That PolyPhosphoric
Acid Used in Production of Significant Quantiy of
PG 76-22 in Arkansas’ Interstate Rehabilitation
Program ACHM
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
• Mix Designs Performed by the Contractor or
Independent Laboratory
• AHTD Verifies AB Content
• AHTD Performs Rutting Potential of Laboratory Sample
at Design Asphalt Binder Content with APA
• If Mix Design Is within Specification Limit, Mix Design Is
Allowed to Be Used on Project
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Rubblized Typical Tangent Section of
Asphalt Concrete Hot Mix Interstate
Rehabilitated Asphalt Sections
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Pavement Cross Section of IRP Typical Tangent Section
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• 4” PMACHM Surface Course ( 12.5 mm)
Placed in two lifts
• 3” PMACHM Binder Course (25 mm)
• 4.75” PMACHM Base Course (37.5 mm)
• 9” – 10” Rubblized PCCP
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering Associates
• ACHMSC(12.5mm) ― 2,462,075 tons of hot mix
132,952(1) Tons PG 76-22
• ACHMBC(25mm) ― 1,891,117 tons of hot mix
85,100(2) Tons PG 76-22
• ACHMBC(37.5mm) ― 3,074,024 tons of hot mix
126,035(3) Tons PG 76-22
• The Three Tonnages above Are in Addition to the
Routine ACHM Pavement Construction
(1) Based upon on average AB Copntent of 5.4%(2) Based upon on average AB Copntent of 4.5%(3) Based upon on average AB Copntent of 4.1%
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
Arkansas Interstate Pavement Types: Pre IRP & Post IRP
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
1999 2006
74% PCCP 36%
26% ACHM 64%
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The Interstate Rehabilitation Program
Has Changed People’s Perception of
Arkansas Interstates
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Performance?
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
1994 19992006
POOR – IRI ≥ 170 (in/mi)
FAIR – 120 > IRI ≥ 95 (in/mi)
GOOD – IRI < 95 (in/mi)
Interstate Condition Rating Per IRI
Interstate Condition - 2006
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Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
AHTD Projected 2016 Pavement
Condition Rating If Interstate
Pavements Are Left As Is
Pavement Distress To-date
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
• Delamination and Cracking of a Section of Pavement
• Isolated Spots of Asphalt Flushing
• Isolated Rutting on Inside Lane of One Project
• Isolated Pavement Ripples on Inside Lane of One
Project
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• A Portion of the Asphalt Binder Contained
PolyPhosphoric Acid.
• In My Opinion The Arkansas State Highway and
Transportation Department Interstate Rehabilitation
Program Modified Asphalt Binders and the Finished ACHM
Pavements Constructed Are Performing As Intended and in
A Satisfactory Manner..
• The PolyPhosphoric Acid Appears to Have Performed Its
Function in the Asphalt Binder Modification Process andACHM Performance.
Are the Arkansas Interstate Rehabiltation
Program Polymer Modified ACHM Pavements
Performing at an Exceptable Level?
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
QUESTIONS
Modified Asphalt Cement Usage in Arkansas
Westerman Engineering AssociatesPPA Workshop; Minneapolis, Minnesota; April 7 & 8, 2009
END