architechtural brief

PLANT LAYOUT

ARCHITECHTURAL BRIEF FOR

FASHION SHIRT MANUFATURING

PLANT

1

Submitted By:

Akriti Sharma (03)

Amit Kumar (04)

Ashish Kumar (07)

Vaibhav (28)

PART 1

INTRODUCTION

3

Introduction

About The Project

It is proposed to setup an apparel manufacturing facility for

manufacture of fashion shirts.

The proposed facility is to be setup within an area of 15,000sft.

The facility shall perform composite functions of fabricating the

product right from the raw material to its finished state.

The facility shall cater and be oriented towards domestic as well as

export oriented markets.

The processes in the manufacturing would be in house with the

exception of the processing of raw material like fabrics which shall

be procured in processed forms.

The nature of the product is not staple thus variations are possible

in machine requirement as well as the production work flow.

Type of manufacturing system is proposed to be a combination of

product for assembly line and process type for small parts

construction.

The required production rate of finished product is to be 3000

pieces/day.

4

Product Analysis

Product Overview

Fig: fashion shirt

Name of the Product Fashion shirt

Category(Men’s/Women’s/Children) Men’s, Women’s and Childrens

Type of Product(Casual/Formal) Casual

Staple/fashion Product Fashion

Major rawmaterialsFabric (woven),trims like button, fusible interlining, zipper and sewing threads

5

PRODUCT DESCRIPTION

The casual or fashion shirt is an apparel for casual/daily wear purpose.

It must have desirable fashion features such as darts, panels, embroidery, etc

for providing an attractive look to the wearer.

A standard fashion shirt has around 11 components.

Variations among these components are done to develop various designs.

The major raw materials consumed in the manufacturing are fabrics.

Variety of woven fabrics can be used as raw material for the product.

The construction of the product can vary from easy to complex depending on

the style variation.

Small parts like collar and cuffs are separately prepared before being

assemble into the main garment.

The collar and cuff require fusing machines for attaching the fusible

interlinings to the respective parts.

6

PARTS LIST

A standard fashion shirt consists of the following parts:

Part number Part name Quantity per final assembly

Make/buy

1. Front 2 Make

2. Back. 1 Make

3 Yoke (Back). 2 Make

4 Sleeve. 2 Make

5. Collar. 1 Make

6 Collar band. 1 Make

7 Cuff. 2 Make

8. Sleeve placket. 2 Make

9 Pockets. 1 or 2 Make

10 Front placket (Button/Button hole).

1 Make

11 Buttons 7-8 Buy

Other auxiliary parts are:

12.

Labels

o Brand

o Size

o Fit

o Wash care

1+1+1+1 Buy

7

Sewing Operation Breakdown

The following operations are for sewing a men’s casual (fashion) shirt. These are general operation irrespective of any variation.

Operation Number Operation nameMACHINE

REQUIRED

A01 Serge front 5Th O/L

A02 Fuse fusible interlining on Fusing m/c

A03 Serge front placket 5Th O/L

A04 Sew front buttonhole placket to front. SNLS

A05 Sew button placket SNLS

A06 Top stitch button hole placket SNCS/SNLS

A07 Serge back 5 TH O/L

B01 Sew shoulder SNLS

B02 Attach pocket SNLS

B02 Sew under sleeve placket to sleeve SNLS

B03 Fold upper sleeve placket IRONINGTABLE

B04 Sew upper sleeve placket SNLS

B05 Sew tack to sleeve mouth SNLS

B06 Sew sleeve SNLS

B07 Counter stitch sleeve SNLS/DNLS

B08 Sew side and under sleeve Feed of the arm

B09 Fold bottom and slit Manual

B10 Sew top of slit SNLS

8

B11 Top stitch bottom and slit SNLS

B12 Crease label Ironing Table

B13 Sew size label to brand label SNLS

B14 Baste brand label to neck SNLS

B15Fuse fusible interlining on upper

collar

Fusing m/c

B16 Run stitch collar SNLS

B17 Cut collar point ,turn & fold collarCollar turning

m/c

B18 Sew collar bottom SNLS

B19 Sew collar SNLS

B20 Counter stitch collar SNLS/DNLS

B21 Fuse Fusible interlining on cuff Fusing m/c

B22 Sew edge of cuff SNLS

B23 Turn and form cuff Cuff turning m/c

B24 Topstitch cuff SNLS

B25 Sew cuff SNLS

B26 Turn body and mark button position Manual

B27 Sew button to pointButton attach

m/c

B28 Sew button hole to cuffButton Holing

m/c

9

B29 Sew button to front and cuff

Button stitch

machine

C01 Trim threadThread trimming

machine

C02 Inspect Manual

C03 Press body Vacuum Press

C04 Finishing iron Iron

10

PRODUCT/PART VARIATIONS

Part name Possible Variations

Front and back body

1. Kimono sleeve

2. Pleated shirt

3. Shirt with yokes(front and back)

4. Multi-Panel shirt

5. Gather shirt

Collar

1. Sailor collar

2. Shirt collar

3. Peter Pan collar

4. Stand collar

5. Roll collar

6. Madrin collar

7. Turtle neck

Sleeve 1. Cap sleeve

2. Dart less sleeve

3. Petal sleeves

4. Circular hemline sleeves

5. Lantern sleeves

6. Cowl sleeves

11

7. Leg-o-mutton sleeves

Sleeve cuffs

1. Basic shirt cuff

2. Self-faced cuff

3. French cuff

4. Contoured cuff

5. Roll-up- cuff

Decorative trims/parts

1. Epaulets

2. Zippers

3. Buttons(metallic /plastic)

4. Patch work

5. Paupers or rivets

6. Hood

12

Part 2

Production process and Related

Activities

13

PROCESS INVOLVED / OPERATING ACTIVITIES

Standard Production Operations/activities

14

Order ConformationProto type sample development

Sample approval

Size set samplesSize sample approval

Pp sample development

Pp sample approval Production Planning and raw material

procurement (SCM)

Receive raw material and inspection

StoresCutting

Marker from CAD

SEWING

Pressing and Finishing Quality checking and audit

Packaging

Dispatch

Processes involving specialized operations

Specialized operation required for meeting the requirements of the product variations

are as follows:

Embroidery

Printing

Washing

Embroidery:-Embroidery can be done on any part/component. It is usually done

before sewing/assembly operations. The parts requiring the embroidery are

transported from the cutting to the embroidery section. After embroidery the parts are

transported back to cutting and re bundled with original pieces.

Printing: Printing also can be done on any individual part or component before the

sewing/assembly operations. The parts requiring the embroidery are transported

from the cutting to the embroidery section. After embroidery the parts are transported

back to cutting and re bundled with original pieces and sent for sewing.

Washing: To provide a variety of effects the garments may be given washes or for

providing shrinkage. These operations are usually done after the production

operations are completed and just before the packaging. The garments which are

produced out from the sewing lines are sent directly for washing from where after

washing they are sent to the finishing department for finishing and packaging.

15

Process flow with specialized operations

16

Order ConformationProto type sample development

Sample approval

Size set samplesSize sample approvalPp sample development

Pp sample approval Production Planning and raw material

procurement (SCM)

Receive raw material and inspection

StoresCutting

Marker from CAD

Sewing

Pressing and Finishing

Quality checking and audit

Packaging

Dispatch

PRINTING EMBROIDERY

WASHING

OPERATION BREAK DOWN FOR MAJOR DEPARTMENTS

FABRIC STORE

17

Invoice received from the merchandiser

Identification of supplier

Negotiation with supplier

Issue of purchase order

Follow up with the supplier

Receiving of fabric

Storage of fabric

Fabric check

Issuing of the fabric

CUTTING DEPARTMENT

18

Fabric received from the fabric stores

Spreading

Marker Making

Lay Checking

Cutting

Re- cutting (for embroidery and sometimes checks)

Ticketing

Component checking

Fusing (when required)

Bundling

Issued to sewing batch

FINISHING DEPARTMENT

19

Button Holing/stitching

Washing

Thread cutting

Pressing

Checking

Re- pressing

Measurement check

Thread sucking

Folding

Tagging

Packing

Dispatch

Computer Aided Design (CAD)

1

20

RFD

21

SAMPLING

22

Receive the tech peck from the merchandiser

Develop the patterns

Developing the fit sample and sending for approval

Developing the size set

Developing the PP samples

Sealing the patterns and send for production

PART 3

PRODUCTION SYSTEM:

PROGRESSIVE BUNDLE SYSTEM

23

Production System: Progressive Bundle System

The production system proposed for the facility is “Progressive Bundle System” with

the material flow being “zigzag” motion.

PBS system is exactly what its name implies, a system whereby the garments are

gradually assembled as they move through successive sub-assembly and main

assembly operations in bundle form. The principles of this system are:

The various sections are positioned according to the main operation

sequence, with each section having a layout according to the sequence of

operations required to produce a particular component.

A work store is positioned at the start and the end of every section of these

buffers is used to store work received from a preceding operation and to hold

work complete by that section.

Due to these work stores or buffers, each section is not directly dependent on

the preceding section, but can absorb slight variation in output via the stocks

held within the section.

The reasons for using PBS system are highlighted below:

Labors of all levels, that is skilled, unskilled, semi-skilled labors are involved in

this system where the operations are broken into small simple operation.

Hence the cost of labor is cheap.

The quantity and quality of each component is checked during the individual

operation itself, so the quality is good.

The component are moved in bundles from one operation to the next

operation, so there is less chance for confusion like, lot mix-up, shade

variation, size variation etc.

Specialization and rhythm of operations in PBS increase the overall

productivity

24

Bundle tracking is possible, so identifying and solving problems becomes

easy.

The material flow is zigzag movement of material. In case of the zig zag movement

the straight line is divided into two lines such that if the first operation is on the right

side of the centre table, the subsequent operation is done on the opposite side of the

table. The completed parts are placed on the table and the next operator picks up

the same.

The system is very useful in terms of ergonomics as it requires minimum

operator’s motion.

The workflow is also improved and the chances of the bundles breaking in the

middle of the line are minimized.

The pattern is well explained by the following illustration. For example if there are 6

operation in manufacturing a part. Let ,the operations be Op1, Op2, Op3, Op4, Op5

and Op6, and the operators be 1,2 ,3 4, 5 and 6 respectively, the material flow

would be

25

OP1

1

OP3

3

OP5

5

OP6 6OP4 4

OP2 2

Machines for operations

Operators for the operation

Material Flow

Centre table

Illustration of the zig zag movement of the material

PART 4

MAN MACHINE AND MATERIAL

CALCULATIONS

26

Man Machine and Material Calculations

The calculations for the man, machine and material have to be done

department wise depending.

The type and quantity of equipment desired is to be determined by deriving

information from the process breakdown compiled.

The desired Production capacity is of 3000 garments per day.

Thus it is necessary to plan the capacity of the various production related

departments such that they have a capacity of 3000 garments at 100%

efficiency.

This is required in order to synchronize the material flow among departments

and avoid excess WIP.

DEPARTMENT WISE CALCULATION

FABRIC STORE

Equipments Required

Storage pallets

The main raw material fabric is to be stored on plastic pallets in the fabric store

by piling up rolls or arranging bales.

The pallets have to be of moulded 4-way type.

It has been preferably proposed to procure Sintex pallet (model-9PNR4-1012-

02).

Dimension of each pallet- 1000mm X 1200mm X 200 mm (L X B XH).

27

Fabric required for one day (3150gmts)=3150*2=6300 mts

Storage policy for fabric store= 7 days inventory.

Therefore,

The required fabric meter age to be stored= 7*6300= 44100 mts.

Average meter age available per roll= 100 mts

There for the number of rolls required for storage= 441 (approx)

Capacity of each plastic pallet=300-400 kgs.

Average weight of fabric rolls of 150mts = 30 kgs.

Thus, per pallet quantity to be stocked= 10 rolls

Thus , Quantity of pallets required= 44

Area covered in sft= 567.072 sft (approx).

Benefits of plastic pallets for storage:

Cost effective

Compatible with all existing lifting systems

Easy to clean & wash

Excellent resistance to most chemicals

Maintenance-free

Rot proof

Extensive testing to ensures quality standards

Secure

Robust design to render long service

28

Meets all GMP requirements

Hygienic

Water proof

High impact strength and rigidity

Fabric Checking Machine

A fabric inspection machine would be required for the purpose of inspecting

the received fabric in order to certify the quality of the fabric and help in

making the batches of fabric as per shades.

The fabric inspection machine that is to be procured is of Paramount (Model-

CheckMate Basic™).

Dimension of each inspection machine- 2100 mm X 1475 mm X 1800 mm. (L X

B XH).

The area covered by inspection machine=2.1*1.47= 3.087mt2

Quantity of inspection machines=2

Area covered in sft= 70 sft (approx).

Inspection tables

Dimension of each inspection table- 12’x6’

The area covered by inspection table=.72’

Quantity of inspection machines=2


Manpower (Personnel and labour)29

Quality Inspection- 3

Quality assuarance-1

Department in charge -1

Office Clerks-3

Helpers-5

Total manpower - 13

Material

The raw material that is stored in the fabric store is only fabric for production.

The material is available in rolls and bale form.

Accessory Store

Storage cabinet

A storage cabinet is required for storing the required trims for production.

A storage cabinet with multi level rack is apt for its compactness and less space

consumption.

Preferably storage cabinets would be procured from Kompact systems.

The dimension of 11 rack storage cabinet = 70”x30”(5.8’x2.5’)

Total Area covered= 14.5 sft

Inspection tables



Quantity of inspection tables =4

30


Man(Personnel and labour)




Office Clerks-3

Helpers-5

Total manpower - 15

Material

The raw material that is stored in the accessory store is only the trims and

accessory required for production.

The material is available in small sizes and large quantities thus storage must

be done in racks /cabinet.

31

Thread Store

Storage cabinet

A storage cabinet is required for storing the required threads and thread boxes

for production.

A storage cabinet with multi level rack is apt for its compactness and less space

consumption.

Preferably storage cabinets would be procured from Kompact systems.

The dimension of 11 rack storage cabinet = 70”x30”(5.8’x2.5’)

Total Area covered= 14.5 sft

Inspection tables



Quantity of inspection tables=4


32

Man power(Personnel and labour)



Colour matching assistant-2


Office Clerks-2

Helpers-5

Total manpower - 13

Material

The raw material that is stored in the accessory store is only the trims and

accessory required for production.



33

Spreading and Cutting

Spreading and cutting tables

Spreading and cutting will be done on the same table only

The required capacity for 8 hrs shift is 3000 pieces.

The average consumption for a shirt= 2mts.

The length of the marker for a 4-way marker= 8mts.

Preferable Number of plies per lay=100

Number of garment required per hour= 3000*60/480= 375 gmts/hr.

Now,by Time standards

Time for spreading 1 lay manually= 1.1 mins

Time for spreading 100 lays = 110 mins.

Similarly

Time for cutting 1 mts of lay= 0.041 mins.

Time for cutting 800 mts(100 lays) of a lay= 800*0.041=32.8 mins

There fore

For spreading and cutting 400 garments time required= 32.8+110=142.8mins.

For spreading and cutting 1 garment time required= 142.8/400=0.35mins

Hence

Number of garments spread and cut in an hour=60/0.35=171

Thus, the required number of tables for spreading and

cutting=375/171=3( approx).

The length of the table (assuming 4 way marker with allowances)=12 mts.

34

The width of the table (assuming max width of 60”) =162.5 cm=1.6mts.

Area of spreading tables= 12*1.6mts= 19.2*3mts2= 57.6mts2=618.62sft

The tables are to be of ceramic surface for smooth operations.

Cutting Equipments

Each table has single straight knife cutting machine.

Straight Knife cutting machine can be stored under the table and don’t need

separate storage.

2 band knife machines for recutting purpose.

Area covered by band knife= 2.10mts*1.6mts= 3.36 *2mt2 =6.72mt2 =72.17sft

2 continuous Fusing machine required for fusing the fusible interlining on collar,

cuffs and placket.

Area covered by fusing machines = 3.26mts*1.58mts= 4.84*2= 9.68mt2

=103.96sft

Storage racks

2 End bit racks of dimension = 1.17mts*0.61 mts=0.7137 sq mts= 15.33 sft (2

racks).

1 rack for remnant fabric pieces=1.17mts *0.61 mts= 0.7137 sq mts=7.62sft

Quality checking Tables

1 table = 2.45*1mts.58mts=3.871 sq mts=41.57 sft.

Bundling and ticketing tables

2 Bundling tables of dimensions= 2.45mt*1.58 mts

Thus area for bundling tables= 7.742 sq mts= 83.14 sft.

1 Ticketing tables of dimensions= 2.45mt*1.58 mts= 3.871 sq mts= 41.57 sft

35

Man power (Personnel and labour)

Master spreader - 3(1 per each table).

Cutting master – 3 (1 per each table).

Spreading helper-3(1 per each table).

Cutting helper-3 (1 per each table).

Department in charge -1.

Office Clerks-3.

Fusing machine operators-4.

Recutting operator- 1.

Total Manpower - 21

Material

The raw material that is stored in the cutting room is only fabric for production.



36

SEWING

Equipment Required

Sewing Machines

The following list provides the amount and type of machines required for

production /sewing of a single garment based on the sewing operation breakdown

(refer Product analysis).

The list is also representative of the machines required in setting a single sewing line

Sno Type of machine Quantity

1 SNLS 21

2 DNLS 4

3 SNCS 1

4 Feed of the Arm 1

5 Button attach 2

6 Button hole 2

7 5TH O/L 3

Total sewing machines 34

37

Specialized machines

Machines required for catering to special purposes such as collar turning , cuff

turning and ironing .

Sno Type of machine Quantity

1 Collar turning 1

2 Cuff turning 1

3 Ironing 2

Total specialized machines 4

Inspection tables

2 inspection tables of mid line and end line inspection of dimension ( ).

Manual operation Tables

2 tables for performing manual operation per sewing line.

Sewing lines

Required production rate = 3000 garments /day

Working hours per day= 8hrs (480 mins).

Standard allowed Minute for Production of single garment= 20 mins.

Minutes required for production of 3000 garments= 3000*20= 60,000 mins.

Number of sewing machines/operators required to perform production in single

sewing line= 34.

Efficiency desired for production= 60%

38

Therefore,

Total labour required for producing 3000 gmts in 480 mins using the efficiency

formula= Minutes required/Minutes available

Hence total sewing operators= 3000*20/480*0.6=208 operators.

Since, 34 operators are required per sewing line, the number of sewing lines

required for desired production level =208/34= 6 sewing lines (appox).

Sewing Work station

In line with the production system proposed (PBS –zigzag motion), considering

the machines are arranged in two rows separated by a centre table.

For calculation purpose, a single unit of a sewing line consists of two machines

on either side of the centre table inclusive of the centre table measurement

and operator workspace allowance.

39

Illustration of a single unit of a sewing line

OP6 6

OP5

5

Machines for operations

Operators for the operation

Centre table

Measurement of the single unit of sewing line :

Width- 1.20 mts(machine width -0.60mts+ operator

allowance=0.60mts)

Length-2.04mts (2* Machine length(2mts)+ centre table width-0.40

mts).

Area of a single unit= 1.20mts*2.04mts= 2.88 sq mt-30.93 sft.

There are such 17 units in a single sewing line

Thus area of a single line= 525.83 sft.

Since, there are 6 sewing line, working area= 3154.98sft.

Manpower

Sewing Operators- 208

Operator for specialized machines-30

Helpers -30

Quality checkers-12

Supervisors- 1 per line=6

Production manager-1

Assistant Production manager-1

Quality Assurance personnel – 3

Total sewing department manpower = 291

40

FINISHING

Finishing machinery list

Machine Model number quantity

Washing machine WS 35 fabcare 2

Hydro extractor HDS 25 fabcare 2

Tumble dryer DTS-60 fabcare 1

Pressing machine RAMSONS VEIT 4255-

65

5

Boiler RAMSONS diesel

steam generator

1

Machine requirements-

Different machines required are washing machine, hydro extractor, tumble dryer,

pressing machine, boiler.

The washing machine which will be utilized is of fabcare, model number- WS

35.

Area of the washing machine = 1050 mm * 1200 mm=1260000 mm2

41

Number of washing machine used = 2

Therefore, area used = 2520000 mm2 = 27.11520 sq ft.

The hydro extractor which will be utilized is of fabcare, model number- HDS 25.

Area of the machine = 1200 mm * 1350 mm=1620000 mm2

Number of machine used = 2


The tumble dryer which will be utilized is of fabcare, model number- DTS-60.

Area of the machine = 1350 mm * 1690 mm= 2281500 mm2



The pressing machine which will be utilized is of ramsons, model number- VEIT

4255-65.

Area of the machine = 110 cm * 32 cm =3520 cm2


Therefore, area used = 17600 cm2 = 18.93760 sq ft.

The boiler which will be utilized is of ramsons diesel steam generator.

Area of the machine = 1150 mm * 1350 mm = 1552500 mm2



Inspection Tables are required for different purposes which are initial checking,

thread trimming and final inspection.

42

Number of tables required = 12 (4 for 1st inspection+ 4 for thread cutting +4 for final

inspection)

Area of the table = 2.1 mts* 1.47 mts = 3.087 mt2 = 33.21612 sq ft.

Sewing machines are also required for reworking if any.

Number of machine required = 5

Area required = 5* 1*0.60mts=3 sq mt= 32.22sft

Packaging

1 Metal detector for detecting metal parts within garments before packaging

Dimensions of metal detector= 0.6mts *0.9 mts=0.54 sft=5.77 sft.

8 packaging tables of dimension 2.1mts * 1.47 mts

Dimension of Packaging tables= 8*2.1*1.47=24.696mt2 = 265.23 sft

Total area required for the finishing machinery = 27.11 sq ft. +34.86 sq ft. + 24.54sq

ft. +18.93 sq ft. + 16.70 sq ft. + 33.21 sq ft. + 32.22 sft +265.23 sft = 452.80 sft.

MANPOWER

Washers – 7

Pressers-5

Helpers -20

Quality checkers- 10

Quality assurance-5

Finishing incharge =1

Packers- 20

Total manpower= 68

43

PRINTING

Machinery details

Printing machines

M&R challenger II –(16 colour) automatic

Curing machines

Transwift mini curing machine

M&R sprint 2000 – automatic continuous curing machine

Fusing /Heat Transfer Machines

Cheran fusing machines-2

HIX fusing machine

Screen development machinery

Nu-Arc tri-light exposing machine

M&R Digikote’T’ automatic coating machine

1 chamber heater.

4 Inspection tables

Total Area for Printing department= 1870 sft

44

Manpower

Printers-5

Colour developer-2

Screen developers-5

Curing machine operators-5

Heat transfer operators=5

Helpers -8

Total manpower- 30

45

Embroidery

Machine details

Embroidery machines

Barudan (18 head 9 thread)-2

Barudan (6 head 9 thread)-1

Amaya XT (16 colour)-2

Patch cutting machine

Golden laser cutting machine-1

Needle detector machine

Hashima metal detector

Total Area for embroidery department= 1200 sft

Manpower

Embroiders-5

Patch cutters-2

Laser cutting operator-2

Helpers-6

Total manpower- 15

46

SAMPLING

Machinery Details

S.no Machine Quantity

1. Flat locks 8

2. Over lock 10

3. Feed of the arm 3

4. SNLS 17

5. Riveting machine 1

6. Straight knife 1

7. Ramsons veit iron table 1

8. Picotting m/c 1

9. buttonhole 1

10. buttoning m/c 1

Total machines 44

Storage Racks

2 storage racks

Table

2 pattern making tables

Area

Total area of sampling department = 3700 sft

47

Manpower planning

Cutting master – 2

Pattern maker – 5

Stitching master – 50

Helpers – 10

Sampling head – 1

Total manpower – 68

48

CAD DEPARTMENT

Machinery

Gerber digitizer (16 button cursor)

Gerber Plotter (Infinity series)

4 Desktops

Area covered by Cad department – 96 sft

Manpower Details

CAD operators- 4

Helper – 2

Total operators - 6

49

AMENITIES REQUIREMENT

Different amenities requirements are as follows:

2 water cooler per floor

4 toilets per floor

2 for operators (men and women)

2 for supervisors and officers (Men and women)

Worker’s canteen on the top floor, area of 1000 sft

Parking space at the basement

Total Setbacks of entire building is proposed to be 2000 sft with an estimate of 44 ft

at each side. This set back is for transport parking and loading/unloading of the

trucks.

50

PART 5

Area allocation

51

Store department–

Fabric store

Area covered by pallets 567.072 sq ft

Area covered by fabric checking

machine

70 sq ft

Area covered by Inspection table 144 sq ft

Accessory store

Area covered by storage cabinet 14.5 sq ft

Area covered by inspection tables 288 sq ft.

Thread store

Area covered by storage cabinets 14.5 sq ft

Area covered by inspection tables 288 sq ft.

Office area 200 sq ft

Total area 1586.072 sq ft

Total area with 20% allowance for

walking and storing auxiliary items

1903.286 sq ft

52

Spreading and cutting department-

Area covered by the tables 618.62 sq ft

Area covered by the fusing machine 103.96 sq ft

Area covered by the band knife

machine

72.17 sq ft

Area covered by the end bit racks 15.33 sq ft

Area covered by the remnant racks 7.62 sq ft

Area covered by the quality checking

tables

41.57 sq ft

Area covered by the bundling and

ticketing tables

83.14 sq ft



Total area with 20 % allowance for


1370.892 sq ft

53

Sewing department –

Area covered by the sewing floor 3154.98 sq ft





4025.976 sq ft

Finishing department –

Area covered by the washing

machine

27.115 sq ft

Area covered by the hydro extractor 34.86 sq ft

Area covered by the tumble dryer 24.548 sq ft

Area covered by the pressing

machine

18.937 sq ft

Area covered by the boiler 16.70 sq ft

Area covered by the inspection tables 33.21 sq ft

Area covered by the sewing machine 32.22 sq ft

Area of metal detector 5.77 sq ft

Area of packaging tables 265.23 sq ft





790.21 sq ft

54

Printing and embroidery department -

Printing department area 1870 sq ft

Embroidery department area 1200 sq ft

Total area 3070 sq ft



3684 sq ft

Sampling and cad department-

Area of sampling department 3700 sq ft

Area of CAD department 96 sq ft




4555.2 sq ft

55

Auxiliary departments-

Reception area 100 sq ft

Merchandizing and marketing 200 sq ft

HR 150 sq ft

Finance and accounts 200 sq ft

IE 200 sq ft

Quality assurance 100 sq ft

Design 200 sq ft

Administrative 300 sq ft

PPC 200 sq ft

Canteen 50 sq ft



walking etc.

2040 sq ft

Auxiliary-

The auxiliary block consists of various departments such as merchandizing,

marketing, PPC ,HR ,financial accounts,IE,Production,Design,Reception area

and etc.these consist of the offices where the various personnel perform their

job. The offices only consist of working desks and desktops for performing the

job. Each workspace is separate by a cabin wall. Preferably each cabin space

must be ergonomically of 2 cu meters.

56

architechtural brief

Documents