aqualife products® (australia) pty ltd steam sterilisor … manual.pdf · aquaclave manual...

AQUACLAVE Manual Flushing Membrane System

AquaClave® P5 REVERSE OSMOSIS WATER TREATMENT SYSTEM

01 Introduction of AquaClave®

02 What is reverse osmosis

03 Components & selected filters

04 Cartridge filters

05 The parts of AquaClave®

06 Tubing connection diagram

07 Installation diagram

08 Change filters

09 Change membrane

10 Installation instructions

12 How to apply the manual-flushing function

13 FAQ

14 Maintenance checking list

15 Memo

USER’S MANUAL

Aqualife Products® (Australia) Pty LtdSteam Sterilisor Water System

Thank you very much for selecting AQUALIFE. In order to bring the best use ofyour system, please read the user’s manual carefully before installation and followthe regulations.

Attention

This is a scientific instrument. Please ensure that only Aqualife® approved replacementcomponents are used. Inferior prefiltration, polishing filters and membranes may result in reducedwater quality and reduced system peformance. Please note that components designed forhome water treatment reverse osmosis system are NOT suitable for use in this system.


ATTENTION

This AquaClave® water treatment system has been specifically

engineered to supply feed water to any steam sterilising equipment.

The product water is not recommended for human consumption.

Drinking water solutions are also available from Aqualife Products

(Australia) Pty Ltd.

IMPORTANT

The system has been engineered to operate within a controlled

environment. Where high water pressure risks exist above 860 Kpa

(125 psi) a 600 Kpa pressure limiting valve must be installed to

avoid nulliying the warranty.

Australian Plumbing Industry regulations require the installation

of a dualcheck valve and this is a plumber’s responsibility.


Introduction of AQUACLAVE® RO P5

Manual Flushing Membrane SystemIncorporating the best Reverse Osmosis (RO) technology the built-in manualflushing membrane of the AquaClave® RO P5 brings you premium waterwith less than 1 ppm in total dissolved solids quality at your finger tips! Thisspecial easily-operated function can extend the service life of the ROmembrane. It also provides the ability to wash away carbon fines whenchanging filters. AquaClave®RO P5 provides the quickest way to know thequality of your water. The system is capable of removing over 99% of totaldissolved solids, +99% of all organics, and +99% of all bacteria.AquaClave®RO P5 meets all different water quality needs. The total dissolvedsolids (TDS) test meter should be used on every ocasion when drawing waterfor use.

Specifications• Production: 50LPD• 240Volt (50/60Hz) with a transformer• Safety approval: TUV (EN60950) & CE MARK

The system has been designed to comply with Australian electricalstandards

• Special technical designs (Patented No.068018.flush membrane)• 100% factory tested and sterilized ready for installation• Operation pressure:5-80 PSI• 11 litre NSF standards water storage tank• FDA approved polypropylene made flat cap housing (double O’ring)• Automatic shut-off valve• Flow restrictor• Stainless steel check valve• Long reach attractive faucet suitable for the application• Feed water connector and delivery valve• Drain saddle valve• Four color coded 1/4 inch tubing for system conneciton• Completely assembled and water leak tested• TDS meter• Dimensions: (cm) 47 (L) x 20 (W) x 42 (H) - System

(cm) 28 (L) x 35 (W) x 28 (H) - Tank• Weight: 12 Kg - System

4 Kg - Tank

01


What is reverse osmosis?

Reverse osmosis was originally designed to make sea water drinkable for the

navy.

Reverse osmosis is the reversal of the natural flow of osmosis. In a water

purification system, the goal is not to dilute the salt solution, but to separate

the pure water from the dissolved salts and other contaminants. When the

natural osmotic flow is reversed, water from the salt solution is forced to pass

through the membrane in the opposite direction by application of pressure,

thus the term REVERSE OSMOSIS. Through this process, we are able to

produce pure water by screening out the salts and other contaminants.

02


Components & selected filters

03

Components

11 litres water storage tank Filter Housing wrench

Delivery-valve Water supply Tee connector Waste Drain saddle


RO Membrane

Cartridge Filters

04

Cartridge Filters Filter Description Service Life

Stage 1Pretreatment

This cartridge commences the treatmentprocess by removing suspended solidssuch as dirt and rust. The other importantfunction is to reduce the chlorine andorganic content of the feed water

6 Months

Stage 2Pretreatment

The purpose of this high performancecarbon filter is to further remove freechlorine and organic content of the water.It completes the 2 stage pretreatment ofthe feed water supply.

6 Months

Stage 3RO TFC Membrane

This specifically engineered low volumeproduction capacity with high rejectionTFC membrane is manufactured in theUSA. The membrane removesapproximately 99.99% of all dissolvedminerals and salts present in the feedwater supply. Production and performancewill be influenced by the chemical analysisof the water supply.

3 Years

Stage 4Post Carbon FilterOrganic Terminator

NSF approved. This post membranecarbon filter is designed to removeorganic residue. It removes residualimpurities and odors from the tank andprovides a finer conditioning of purewater.

6 Months

Stage 5Non-organic PolishingCartridge

This final process addresses all non-organic residue leaving a quality of waterthat complies with AS 2182 1998Appendix C Quality of Feed Water forSteam Generation when the system isoperated in accordance with this manual.

6 Months

Carbon Filter

Carbon Filter

Post Carbon Filter

Non-organic Filter

AQUACLAVE Manual Flushing Membrane System 05

The parts of AquaClave RO P5

5th

To faucet

5th Stage

to tank

AQUACLAVE Manual Flushing Membrane System06

Tubing connection diagram

CONNECTING THE COLOR TUBING:A. Connect the WHITE tubing to the water supply Tee connector.

B. Connect the BLUE tubing to the sink top faucet.

C. Connect the BLACK tubing to the waste drain saddle.

D. Connect the RED tubing to the storage tank.


Installation diagram

07

AQUALIFEMEMBRANE

‘T’ connector

RO membrane:

Install tundish before drain saddle above trap:

AQUACLAVE Manual Flushing Membrane System08

Change filters

5 Litres

Turn

Open housing clockwise with the wrench.

flush

AQUACLAVE Manual Flushing Membrane System 09

Change membrane

Turn

using pliers

LoosenLoosen the Jaco fitting anticlockwise.

Jaco


Operation regulation

10

Turn


Installation instructions

11

A. With everything connected, SLOWLY TURN ON THE WATER ANDCHECK FOR LEAKS.

B. Make sure the storage tank shut-off valve is “OFF”. Open the sink topfaucet.

C. Within a few minutes (up to 15) the water will start to run from the faucetslowly.

D. Let the water run for at least 30 minutes. This flushes the carbon filterson first time use. CLOSE FAUCET AND AGAIN CHECK FOR LEAKS.

E. After initial flushing, open the shut-off valve on the tank and close thesink top faucet.

F. Tank will now be full of water (usually 5 to 6 hours). Open the sink topfaucet and drain all water until the storage tank is empty and there isonly a small flow from the sink top faucet.

***DO NOT USE FIRST TANK OF WATER.***G. Close the sink top faucet. The system is now ready for use.

H. Change filters regularly every 6 months and have the membranechecked annually.

Caution

1. Do not use hot water (over 45°C)

2. Do not allow the system to freeze

3. Switch off electricity and water source if away for more than5 days, and drain the tank


How to apply the manual-flushing function

12

When you need to apply this function, simply turn manual flushing switch on.

Flushing for 30 seconds then turn switch back.

Suggestion for applying the manual flushing functionWe suggest you apply the manual flushing function when:

A. This is the first time you start to use the AquaClave system.

B. When it is time to change filters.

Applying the manual flushing function regularly (once a week) is alsorecommended.

*Caution!• Keep the system running when manual flushing function is on.

• Have the manual flushing function on for 30 seconds.

• Do remember to turn the manual flushing switch back after completing theflushing.


FAQ

13

Q: What is the guarantee on the AquaClave® RO P5system?

The AquaClave® RO P5 system (excluding filters) is guaranteed for 1

year for material and workmanship. All defective parts will be replaced

free within the first year under natural breakdown. The membrane has

one year pro-rated guarantee.

Q: What factors affect the quantity and the quality of thewater production?There are four major variables to consider:

1. Pressure - The greater the water pressure, the better the waterquantity and quality produced. Water pressure of 60 PSI is ideal.

2. Temperature - 23°C is the ideal water temperature for R.O. 5°Cwater will cause the production of R.O. water to fall to half of thatat 23°C. The maximum water temperature recommended is 27°C.

3. Total Dissolved Solids (TDS) - The higher the amount of dissolvedcontaminants in the water, the lower the quantity of water produced.A high level of TOTAL DISSOLVED SOLIDS can be overcomewith additional water pressure.

4. Membrane - Different membranes have different characteristics.Some produce more water than others; some have bettercontaminant rejection capabiltiies; some have greater resistanceto chemical abrasion. For a longer life system include a carefullyselected low production, high rejection membrane. The Thin FilmComposite (TFC) membrane combines the best of thesecharacteristics and is considered the finest membrane in the world.

Q: Can the AquaClave® system be connected to an extrafaucet?

No. This system is specifically engineered for use in the steam

sterilisation process.


Maintenance checking list

14


Memo

15

AquaClave® RO P5

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