appraisal- expansion of projects: 1. basic information of...

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SEAC, Gujarat Page 1 of 21 SEAC, Gujarat [Appraisal- Expansion projects] Appraisal- Expansion of Projects: 1. Basic Information of the Project: i Name & Address of the Project site (Complete details with plot no./Survey no., Landmark etc. ) M/s. Heubach Colour Pvt. Ltd. (Unit-1) Plot No. 9002-9010, GIDC Estate, Ankleshwar, Dist:- Bharuch, Gujarat. ii Name of the Applicant Mr. D. K. Rana iii Address for correspondence 102, Nathdwara, GIDC Ankleshwar-393002. iv Contact no. and e-mail ID of the Applicant Mo. no. : +919879533460 e-Mail: [email protected] v Aerial distance of nearest Habitat (KM) 3 KM vi Longitude & Latitude of the Project Site: (4 corners of the site) Direction Corners Latitude Longitude NW 1st 21°37'49.16"N 73° 2'44.97"E NE 2 nd 21°37'48.36"N 73° 2'57.03"E East 3 rd 21°37'40.69"N 73° 1'56.02"E West 4 th 21°37'40.99"N 73° 1'49.58"E West 5 th 21°37'34.23"N 73° 1'48.96"E SW 6 th 21°37'34.69"N 73° 1'43.83"E vii Total cost of Proposed Project (Rs. in Crores): Existing: 409.40 Proposed:216 Total: 625.40 vii i (1) Capital cost for EMS (Environmental Management System): 10.11 Crores (2) Recurring cost towards the environmental protection measures: 24.12 Crores per Annum. ix Total Plot area ( sq. meter) Existing: 110385.40 sq. meter Proposed: 0 Total: 110385.40 sq. meter x Green belt area,/Tree Plantation area ( sq. meter) Existing:23633 Proposed: 9483 Total:33116 xi Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc. 5(f) xii Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that I. Protected areas notified under the Wildlife (Protection) Not Applicable

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SEAC, Gujarat Page 1 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Appraisal- Expansion of Projects:

1. Basic Information of the Project:

i Name & Address of the Project site (Complete details with plot no./Survey no., Landmark etc. )

M/s. Heubach Colour Pvt. Ltd. (Unit-1) Plot No. 9002-9010, GIDC Estate, Ankleshwar, Dist:-Bharuch, Gujarat.

ii Name of the Applicant Mr. D. K. Rana iii Address for

correspondence 102, Nathdwara, GIDC Ankleshwar-393002.

iv Contact no. and e-mail ID of the Applicant

Mo. no. : +919879533460 e-Mail: [email protected]

v Aerial distance of nearest Habitat (KM)

3 KM

vi Longitude & Latitude of the Project Site: (4 corners of the site)

Direction Corners Latitude Longitude

NW 1st 21°37'49.16"N 73° 2'44.97"E

NE 2nd 21°37'48.36"N 73° 2'57.03"E

East 3rd 21°37'40.69"N 73° 1'56.02"E

West 4th 21°37'40.99"N 73° 1'49.58"E

West 5th 21°37'34.23"N 73° 1'48.96"E

SW 6th 21°37'34.69"N 73° 1'43.83"E

vii Total cost of Proposed

Project

(Rs. in Crores):

Existing: 409.40 Proposed:216 Total: 625.40

viii

(1) Capital cost for EMS (Environmental Management System): 10.11 Crores

(2) Recurring cost towards the environmental protection measures: 24.12

Crores per Annum.

ix Total Plot area ( sq. meter)

Existing: 110385.40 sq. meter Proposed: 0 Total: 110385.40 sq. meter

x Green belt area,/Tree Plantation area ( sq. meter)

Existing:23633 Proposed: 9483 Total:33116

xi Category as per the Schedule to the EIA Notification 2006 i.e. 1(d), 2(b), 5(f) etc.

5(f)

xii Applicability of General Conditions of EIA Notification 2006: i.e. Ensure that

I. Protected areas notified under the Wildlife (Protection)

Not Applicable

SEAC, Gujarat Page 2 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Act, 1972; II. CEPI areas

III. Eco-sensitive areas and

IV. Inter-state boundaries and international boundaries; are not located within 5 km or 10 km (as the case may be) area from the boundary of the proposed site.

2. Online application proposal no. : SIA/GJ/IND2/18607/2017

3. Date of application for EC: 14th September, 2017

4. Date of SEAC meeting for TOR: 30th March 2017

5. Date of TOR issued by SEIAA: 1st May 2017

6. Date of Public Hearing (If applicable): Not Applicable

7. Date of presentation for Appraisal: ---

8. Project status: Expansion

9. Product profile:

Sr. No.

Name of the Products

CAS no. Quantity MT/Month

End-use of product Existing Proposed Total

1 Organic Pigments -- 740 368 1108 Ink,

Paint,

Plastic,

Paint,

Refinery

&

Polymer

2 Inorganic

Chemicals

-- 900 -308 592

3 Pigment

Preparation

-- 900 0 900

4 Inorganic Stabilizer -- 0 100 100 Polymer

Total 2540 160 2700.00

5 Electricity* --

6.72 MW 5.9 MW 12.62

MW

* Unit will install 5.9 MW captive power plant. Unit will supply partial power to neighbouring

industry Heubach Colour Pvt. Ltd. (Unit -3).

LIST OF PRODUCTS AS PER TYPICAL PRODUCT MIX

Sr. No.

Name of the Products

CI/CAS no. Quantity MT/Month

End-use of product

Existing Proposed Total 1. CPC Green 74260/1328-

53-6 250 275 525 Paint, Ink &

Plastic

SEAC, Gujarat Page 3 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

2. Beta Blue 74160/147-14-8

320 113 333

3. Crude Blue 74160/147-14-8

100

4. Alpha Blue 74160/147-14-8

100 0 100

5. Dispersion/ Flushes/ Pigments Preparations

(for paints, Inks, Plastics)

-- 900 0 900

6. Aluminium Hydroxide

21645-51-2 400 192 292 Pharmaceucal & chemical

7. Hydrotalcite 12304-65-3 250 Polymer

8. Boehmite 1318-23-6 50 Paint, Refinery & Polymer

9. Crude Pigment Blue- 60(Vat Blue 4) / Pigment Blue- 60 Finished

69800/81-77-6 50 0 50 Paint, Ink & Plastic

10. Inorganic Stabilizer

NA 0 100 100 Polymer

11. Polycyclic Pigment

20 -20 0

12 Alum Solution 500 -500 0

The project falls under Category B of project activity 5(f) as per the schedule of EIA Notification 2006.

10. Product wise Raw material consumption:

Sr.

No.

Name of

Product

Name of Raw

Material

CAS No. Existing

Quantity

in

MT/Mon

th

Proposed

Quantity

in

MT/Month

Quantity

After

Expansio

n in

MT/Month

1. CPC Blue Phthalic Anhydride 85-44-9 10 90 100

Urea 57-13-6 11 99 110

Cuprous Chloride 7758-89-6 2 18 20

Ammonium

Molybdate

12027-67-7 0.03 0.27 0.3

Alkyl

Benzene(Solvent)

68855-24-3 0.35 3.15 3.5

Spent Sulphuric

Acid (20 %)

7664-93-9 19 171 190

Total 42.38 381.42 423.8

SEAC, Gujarat Page 4 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Sr.

No.

Name of

Product

Name of Raw

Material

CAS No. Existing

Quantity

in

MT/Mon

th

Proposed

Quantity

in

MT/Month

Quantity

After

Expansio

n in

MT/Month

2. ALFA BLUE Phthalic Anhydride 85-44-9 90 0 90

Urea 57-13-6 96 0 96

Cuprous Chloride 7758-89-6 20 0 20

Ammonium

Molybdate

12027-67-7 0.2 0 0.2

Alkylbenzene(Solv

ent)

68855-24-3 3 0 3

Spent Sulphuric

Acid (20 %)

7664-93-9 170 0 170

Sulphuric Acid 7664-93-9 484 0 484

Additive-1 NA 3 0 3

Caustic soda Lye

(100%)

1310-73-2 1 0 1

Additive-2 NA 1.3 0 1.3

Total 880.2 0 880.2

3. BETA BLUE Phthalic Anhydride 85-44-9 322.4 23.92 346.32

Urea 57-13-6 334.8 24.84 359.64

Cuprous Chloride 7758-89-6 55.8 4.14 59.94

Ammonium

Molybdate

12027-67-7 0.93 0.069 0.999

Spent Sulphuric

Acid (20 %)

7664-93-9 682 50.6 732.6

Alkylbenzene(Solv

ent)

68855-24-3 9.3 0.69 9.99

Additive-1 NA 3.1 0.23 3.33

Caustic soda Lye

(100%)

1310-73-2 24.8 1.84 26.64

Additive-2 NA 6.2 0.46 6.66

Additive-3 NA 12.4 0.92 13.32

Isobutanol 78-83-1 43.4 3.22 46.62

Total 1495.13 110.929 1606.059

4. CPC Green Phthalic Anhydride 85-44-9 150 165 315

Urea 57-13-6 150 165 315

Cuprous Chloride 7758-89-6 25 27.5 52.5

Ammonium

Molybdate

12027-67-7 0.25 0.275 0.525

Alkyl

Benzene(Solvent)

68855-24-3 5 5.5 10.5

Spent Sulphuric

Acid (20 %)

7664-93-9 275 302.5 577.5

Aluminium Chloride 7446-70-0 450 495 945

SEAC, Gujarat Page 5 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Sr.

No.

Name of

Product

Name of Raw

Material

CAS No. Existing

Quantity

in

MT/Mon

th

Proposed

Quantity

in

MT/Month

Quantity

After

Expansio

n in

MT/Month

Cupric Chloride 7447-39-4 10 11 21

Sodium Chloride 7647-14-5 75 82.5 157.5

Chlorine/Bromine

7782-50-5 /

7726-95-6

300 330 630

Xylene/Mono

Chlorobenzene

95-47-6 /

108-90-7

25 27.5 52.5

Additives NA 7.5 8.25 15.75

Caustic Soda Lye

(100%)

1310-73-2 100 110 210

Total 1572.75 1730.03 3302.78

5. Crude Blue-

60

Amino

Anthraquinone

82-45-1 51 0 51

Dimethyl-2-

imidazolidinone (

Solvent)

80-73-9 8.5 0 8.5

Potassium

Hydroxide

1310-58-3 19 0 19

Total 78.5 0 78.5

6. Pigment

Blue-60

Amino

Anthraquinone

82-45-1

51 0 51

Dimethyl-2-

imidazolidinone (

Solvent)

80-73-9

8.5 0 8.5

Potassium

Hydroxide (100%)

1310-58-3

19 0 19

Sodium dithionite 7775-14-6 35 0 35

Sodium Hydroxide 1310-73-2 85 0 85

Sulphuric Acid 7664-93-9 502.5 0 502.5

Additive-1 NA 5 0 5

Nitrobenzene 98-95-3 1 0 1

Sodium sulphate 7757-82-6 2 0 2

Sodium

bicarbonate

144-55-8

5 0 5

Total 714 0 714

7. Solid

Dispersions

-I

Pigment press-

cake

NA

291 0 291

Resin NA 145 0 145

Additive NA 5 0 5

Total 441 0 441

8. Solid

Dispersions

Pigment NA 45 0 45

Polymer NA 90 0 90

SEAC, Gujarat Page 6 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Sr.

No.

Name of

Product

Name of Raw

Material

CAS No. Existing

Quantity

in

MT/Mon

th

Proposed

Quantity

in

MT/Month

Quantity

After

Expansio

n in

MT/Month

–II Wax NA 13.5 0 13.5

Additive NA 1.5 0 1.5

Total 150 0 150

9. Solid

Dispersions

-I

Pigment NA 75 0 75

Polymer/wax NA 67.5 0 67.5

Additive NA 7.5 0 7.5

Total 150 0 150

10. Liquid

Dispersion

Pigments NA 90 0 90

Additives NA 15 0 15

Surfactants NA 45 0 45

Filler NA 6 0 6

Biocide NA 3 0 3

Water 7732-18-5 141 0 141

Total 300 0 300

11. Aluminium

Hydroxide

Aluminium Chloride

Soln. from CPC

green plant

7446-70-0 2831.4 1344.2 4175.6

Soda ash solution

20 % /Soda ash

Powder

497-19-8 1782 846 2628

Sodium Sulphide 1313-82-2

11.88 5.64 17.52

Sodium Hydroxide 1310-73-2 3.96 1.88 5.84

Total 4629.24 2197.72 6826.96

12. Hydrotalcite Caustic soda Lye

(100 %)

1310-73-2 110.88 54.12 165

Aluminium

Hydroxide Press

cake

21645-51-2

221.76 108.24 330

Magnesium

Chloride

7786-30-3 403.2 196.8 600

Additive NA 6.72 3.28 10

Alkaline Solution 1310-73-2 840 410 1250

Total 1582.56 772.44 2355

13. Boehmite Aluminium

Hydroxide Press

cake

21645-51-2 136 64 200

Total 136 64 200

14. Inorganic

Stabilizer

Hydrotelsite 12304-65-3 0 50 50

Fatty acid 57-11-4 0 30 30

Filler NA 0 15 15

Additive NA 0 5 5

SEAC, Gujarat Page 7 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Sr.

No.

Name of

Product

Name of Raw

Material

CAS No. Existing

Quantity

in

MT/Mon

th

Proposed

Quantity

in

MT/Month

Quantity

After

Expansio

n in

MT/Month

Anti-oxidant NA 0.0 5 5

Total 0 105 105

11. Compliance status of the existing project:

Sr. no.

Particulars Brief Information/Details Remarks

1 Earlier EC details No earlier EC Unit got NOC 2 Compliance of EC Not applicable -- 3 Status of inspection by RO-

MoEFCC, Bhopal. Not applicable --

4 Status of submission of half yearly return to concern authorities.

Not applicable --

5 Compliance of existing CC&A Given Below -- 6 Legal actions/Closure

directions/SCN etc. issued by GPCB.

Attached as Annexure in EIA report

--

7 Any Public Complaints No -- 8 Is there any litigation pending

before any court of Law against the Project ?

No --

12. Water, Air and Hazardous waste management:

Sr. no.

Particulars Details

A Water

i

Source of Water Supply (GIDC, Bore well, Surface water etc...)

GIDC

Status of permission from the concern authority. Granted

ii

Water consumption (KL/day)

Sr.

No.

Particular Water Consumption in KL/Day

Quantity as

per CCA-

AWH – 73997

in KLD

Proposed Quantity

in KLD

Total Quantity After

Expansion in KLD

Fresh Recycled Fresh Recycled

1. Domestic 125 75 0 200 0

2. Industrial

a) Process 2730 -317 1349 2413 1349

b) Washing

SEAC, Gujarat Page 8 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

*Partially steam will be consumed in Heubach Colour Pvt. Ltd. (Unit 3) and condensate will be return back in Heubach Colour Pvt. Ltd. (Unit 1).

c) Boiler 200 900 00 1100 00

d) Cooling 200 186 264 386 264

e) Gardening 100 -100 20 00 20

Total

(Domestic +

Industries)

3355 744 1436 4099 1633

iii

Waste water generation (KL/day)

Sr.

No.

Section Waste Water Generation

Existing

KL/Day

Proposed

KL/Day

Total

KL/Day

1 Domestic 125 55 180*

2 Industrial

2.1 Process & Washing 2337 1615 3952

2.2 Boiler 100 0 100

2.3 Cooling 100 0 100

2.4 Gardening 0 0 0

2.5 Other 0 0 0

Total (Industrial) 2537 1615 4152

Total

(Industrial + domestic)

2662 1670 4332

iv Treatment facility with capacity (ETP, CETP, MEE, STP etc).

ETP-4100 KLD FETP: 2662 KLD RO: 2246 & 200 KLD

v Mode of Disposal & Final meeting point

Domestic: STP treatment & reuse Industrial: ETP treatment, partially to NCT (FETP) and partially RO plant. RO reject to NCT.

vi Reuse/Recycle details (KL/day) 1634 KLD vii B Air [Existing & Proposed] i Flue gas emission details

No. of Boilers/TFH/Furnaces/DG sets etc. with capacities viz. TPH, Kcal/hr, MT/hr, KVA etc.

- SR

.

no.

Source

of

emission

With

Capacity

e.g.

Stack

Height

(meter

)

Name

of the

fuel

Quantit

y of

Fuel

MT/hr &

MT/Day

Type of

emission

s i.e. Air

Pollutant

s

APCM NAAQS

(National

Ambient

Air Quality

Standards

)

SEAC, Gujarat Page 9 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Boiler (8

TPH)

Existing

1 Boiler

(16TPH)

(Bio

Fuel/Coal

based)

52 Biofuel

/

Coal

2.8/3.2

TPH

PM

SO2

NOx

ESP +

Water

Scrubbe

r

150

mg/Nm3

100 ppm

50 ppm

2 Hot Oil

Generato

r (50

Lack k

cal TFH)

(Bio

Fuel/Coal

based)

Biofuel

/

Coal

1.4/1.6

TPH

OR

3 Boiler

(10TPH &

6TPH)

(2 Nos.

Stack)

(Natural

Gas

Base)

30 Natural

Gas

1200

M3/hr

PM

SO2

NOx

---

150

mg/Nm3

100 ppm

50 ppm

4 Hot Oil

Generato

r (50

Lack k

cal TFH)

(Natural

Gas

Base)

PM

SO2

NOx

---

150

mg/Nm3

100 ppm

50 ppm

5 Hot Oil

Generato

r (Natural

Gas

Basis)

30

Natural

Gas

200

M3/hr PM

SO2

NOx

---

150

mg/Nm3

100 ppm

50 ppm

6

Power

Plant

Engines

(5Nos. of

stack)

(Natural

Gas

Base)

16

Natural

Gas

PM

SO2

NOx

---

150

mg/Nm3

100 ppm

50 ppm

SEAC, Gujarat Page 10 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

WHRB (5

Nos. of

Stack)

(Natural

Gas

Base)

16

Natural

Gas PM

SO2

NOx

----

150

mg/Nm3

100 ppm

50 ppm

Proposed

7 Boiler (40

TPH)

(coal

Based)

60

Coal 6 TPH PM

SO2

NOx

---

150

mg/Nm3

100 ppm

50 ppm

8. DG SET

(4000

KVA) 12

Diesel 1100

ltr/Hr

PM

SO2

NOx

ESP +

Water

Scrubbe

r

150

mg/Nm3

100 ppm

50 ppm

9. DG SET

(1500

KVA)

9 Diesel 400

ltr/Hr

PM

SO2

NOx

---

150

mg/Nm3

100 ppm

50 ppm

- ii Process gas i.e. Type of pollutant gases (SO2, HCl, NH3, Cl2, NOx etc.)

[Existing & Proposed] -

Sr. no.

Source of emission

Type of emission

Stack/Vent Height (meter)

APCM

NAAQS (National Ambient

Air Quality Standards)

Existing 1 Blue Plant

Spin Flash Dryer (5 Nos. of Stack)

PM 12 Bag Filter

150 mg/NM3

Synthesis Vessel (3 Nos. of Stack)

Ammonia 12 Scrubber 175 mg/NM3

2 Green Plant Spin Flash

Dryer (3 Nos. of Stack)

PM 18 Bag Filter

150 mg/NM3

Chlorination Vessel (2 Nos. of Stack)

HCL CL2

18 Water & Alkali Scrubber

20 mg/NM3

09 mg/NM3

3 Aluminum Hydroxide

SEAC, Gujarat Page 11 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Spin Flash Dryer (2 Nos. of Stack)

PM 20 Bag Filter

150 mg/NM3

Purification Vessel (1 Nos. of stack)

H2S 27 Alkali Scrubber

45 mg/NM3

Proposed 1 Blue Plant Spin Flash

Dryer (5 Nos. of Stack)

PM 12 Bag Filter

150 mg/NM3

Synthesis Vessel (2 Nos. of Stack)

Ammonia 12 Scrubber 175 mg/NM3

2 Green Plant Spin Flash

Dryer (2 Nos. of Stack)

PM 18 Bag Filter

150 mg/NM3

Chlorination Vessel (3 Nos. of Stack)

HCL CL2

18 Water & Alkali Scrubber

20 mg/NM3

09 mg/NM3

3 Aluminum Hydroxide

Spin Flash Dryer (4 Nos. of Stack)

PM 20 Bag Filter

150 mg/NM3

Purification Vessel (3 Nos. of stack)

H2S 27 Alkali Scrubber

45 mg/NM3

- v Fugitive emission details with its mitigation measures.

[Existing & Proposed] Sr.

No. Source Probable Pollutant

Emission Control Measures/ APCM

FUGITIVE EMISSION

1 Solvent storage tank Air pollutant (VOC)

i) Carry out work place area monitoring to find out concentration level in ambient air

Close handling system.

ii) Provision of breather valve cum flame arrester.

2 Solvent recovery system

Air pollutant (VOC)

i) Solvent recovery system with steam condensation system.

ii) Pumps & motors are

SEAC, Gujarat Page 12 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

mechanical seal type. 3 Handling of raw

material bags in storage area

Air pollutant (PM)

i) Provision of exhaust ventilation

Provision of PPE.

ii) Provision of Job rotation to reduce exposure.

4 Flange joints of pipeline, pump & motors

Air pollutant (VOC)

i) Routine &periodic inspection to check leakage.

ii) Preventive maintenance, Follow SOP for maintenance.

iii) Pumps & motors will be mechanical seal type.

iv) LDAR program will be followed.

Provision of Flange guard. 5 Solid raw material

transferring to reactor Air pollutant (PM)

Hopper will be provided with powder transfer system.

6 Liquid raw material transferring to reactor

Air pollutant (VOC)

Feeding of liquid raw material will be carried out by closed pipeline and mechanical seal pump.

7 Loading /unloading at storage area

Air pollutant (VOC)

Unloading through pipeline to tank in a close system.

C Hazardous waste (as per the Hazardous and Other Wastes (Management and Transboundary Movement) Rules 2016. [Existing & Proposed]

i Sr. no.

Type/Name of Hazardous waste

Source of generation

Category and Schedule as per HW Rules.

Quantity (MT/Annum)

Disposal Method

Existing

Proposed

Total

1 ETP Sludge

ETP plant 33.5

10950

14800 25750

Collection, storage, Transportation & Disposal by send to TSDF-BEIL/SEEPL Kutch/sell Authorized to Cement Industries.

2 Discarded

Bags/Drums/Liner

Storage & transportation

33.3

24 36 60

Collection, Storage, Reuse & Decontamination, Disposal

SEAC, Gujarat Page 13 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

to TSDF, or send to GPCB authorized Re-processor.

3 Spent Oil

Lubrication

5.1

3000 Lit

600 Lit 3600 Lit

Collection, storage, Transportation & Disposal by sell CPCB authorized Re-Processors

4 Copper Salt

Fom Process

B3/II

240 -240 0

Collection, storage, Transportation & Disposal by sold to authorize industrial users.

5 Dust From Air

Filteration System

From Air Filteration System

26.3

24 6 30

Collection, storage, Transportation Recovered & Reprocessed.

6 Spent carbon

Dust From ETP

From ETP

24 36 60

Collection, storage, Transportation & Disposal at TSDF-BEIL/SEPPL Kutch for land Fill.

7 Used

Membrane

35.1

0.12 0.024 0.14

4

Collection, storage, Transportation & Disposal at TSDF-BEIL for land Fill.

8

Used Granular Activated Carbon

35.2

3650 0 3650

Collection, storage, Transportation & Disposal by send to GPCB approved industry for regeneration / reactivation.

9 Gypsum

From process

26.1

18000

0 18000

Collection, storage, Transportation & Disposal at TSDF-BEIL/SEPPL, Kutch/sell to

SEAC, Gujarat Page 14 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

authorized Cement Manufacturers.

10

Spent sulphuric Acid

From process

D2

10950 KL

0 10950 KL

Collection, storage, Transportation & Disposal By Sell to Authorized industrial Reusers/neutralise and sold as Gypsum.

11

Used Batteries

---

25 Nos.

5 Nos. 30

Nos.

Collection, storage, Transportation & Disposal by return back to supplier.

12

Used Insulation Material

---

10 5 15

Collection, storage, Transportation & Disposal by Return back to Supplier.

13

Contaminated papers, plastics,

cotton etc

Storage 33.3 0 60 60 Collection, storage, and transportation & final disposal by incineration at BEIL

14

Sodium Hypo Chloride

Process -- 0 1200 1200

Collection, storage, Transportation & Disposal by selling to actual end user having rule-9 permission/use in ETP for COD/ Ammonical Nitrogen reduction.

15

Ammonium Carbonate

From CPC Blue

C4 0 9000 9000

Collection, storage, Conversion to Ammonia liquor and soda ash solution.

SEAC, Gujarat Page 15 of 21

SEAC, Gujarat [Appraisal- Expansion projects]

Quantity of discarded containers must be in MT/Annum.

ii Membership details of CETP, TSDF, CHWIF, Common MEE etc.

Attached in EIA report

ii Details of Non-Hazardous waste & its disposal (MSW and others)

Sr.No. Waste Quantity Mode Of Disposal

1. Glass Waste ( Z 13) 0.1MT/Month TSDF Site

2. Paper waste (Z44) 3 MT/Month To notified collection system

3. Wooden Waste 5 MT/Month Authorized Scrap Vendors

4. Fly ash 368 MT/Month Collection, storage, transportation, disposal to brick manufacturer/ Cement & Its Article.

D i Solvent management (If any)

Details of Solvent recovery (As per respective ToR) Given in Chapter-2

ii VOC emission sources and its mitigation measures Given in chapter-8

13. Details of Environmental Consultants:

Sr. no.

Particulars Details

i Name of the Consultant M/s. Jyoti Om Chemical Research Centre Pvt. Ltd.

ii Validity of Certificate of accreditation issued by the NABET, QCI

High Court Stay Order

iii Accreditation for the categories -- iv Any other details --

14. Details regarding EIA report:

Sr. no.

Particulars Details Page no. of EIA report

a Ensure that there is no change in EIA report compared to ToR application i.e. Form-1 & PFR

No Change ----

b Baseline environmental monitoring period

January-2017 to March-2017

c Baseline study area (5 km or 10 km) 10 km d No. of AAQM stations including project

site 8

e Parameters considered for AAQM & ensure that project specific parameters are considered.

PM10, PM2.5, SO2, NOx, VOC, HCl, H2S, HBr, Br2, Cl2 and NH3

Page No. 3.12 to 3.15 of Chapter-

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3 f Conclusion of the Monitoring (Baseline

study) Air, Water & Land Air: the results of AAQM is within the norms prescribed in NAAQS. Water: Analysis of

collected samples

reveals that rest of the

parameters satisfy the

permissible limits as

per IS 10500:2012

specified for drinking

water and hence are

suitable for drinking,

however it is

suggested that the

water may disinfected

by boiling or by use of

chlorine tablets before

use.

From the table above,

it can be observed that

surface water qualities

in terms of various

essential and

desirable

characteristics are

found within the limits

specified by IS

10500:2012.

Land: the soil quality around site is appropriate and no abnormality in terms of soil contaminants is reported.

Page No.3.15, 3.19, 3.22 & 3.29 of chapter-3

g Parameters considered for AAQM including project specific parameters.

- Sr. no. Parameters Range of

Concentrations (μg/m3

Remarks

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) 1 PM10, 75 - 94 The results of AAQM

is within the norms prescribed in NAAQS.

2 PM2.5, 32-43 3 SO2, 20 - 35 4 NOx, 35-49 5 VOC, 1.2 – 4.4 6 HCl, 1-5 7 H2S, BDL 8 HBr, BDL 9 Br2, BDL 10 Cl2 BDL 11 NH3 400 12 CO 0.2-0.8

- h Whether the results of AAQM is within the

norms prescribed in NAAQS ? Yes Page No.

3.12 to 3.15 of Chapter-3

i Comments for AAQM results w.r.t. NAAQS The results of AAQM is within the norms prescribed in NAAQS.

Page No. 3.12 to 3.15 of Chapter-3

j Software used for the mathematical Modelling for anticipated incremental GLCs (Ground Level Concentrations)

Industrial Source Complex Short Term (ISCST-3)

Page No. 4.12 of chapter-4

k The resultant concentrations w.r.t. NAAQS and its conclusion.

The results of AAQM is within the norms prescribed in NAAQS

Page No. 3.12 to 3.15 of Chapter-3

l Suggested mitigation measures w.r.t. Air The NH3 will be absorbed in Acid Scrubber before venting out to achieve GPCB norms. The HCl, Cl-2, and H2S will be absorbed in Alkali Scrubber before venting out to achieve GPCB norms. Bag filter is provided with spin flash drier to control particulate matter. Adequate stack height will further help in dispersion of pollutants. Closed feeding and transferring system, proper local and

Page No. 4.11 of chapter-4

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exhaust ventilation and more solvent recovery efficiency will control fugitive emission. The installation of water scrubber followed by carbon absorption tower will control VOC going into the atmosphere. The air quality impact of source is evaluated by use of model. The model simulates the relationship between air pollutants emission, meteorology and air chemistry, all of which are determined by formulating impact scenario.

m Conclusion of the Monitoring during baseline study of water

Analysis of collected

samples reveals

that rest of the

parameters satisfy

the permissible

limits as per IS

10500:2012

specified for

drinking water and

hence are suitable

for drinking,

however it is

suggested that the

water may

disinfected by

boiling or by use of

chlorine tablets

before use.

From the table

above, it can be

3.19 & 3.22 of chapter-3

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SEAC, Gujarat [Appraisal- Expansion projects]

observed that

surface water

qualities in terms of

various essential

and desirable

characteristics are

found within the

limits specified by IS

10500:2012.

n Suggested mitigation measures w.r.t.

Water Proper care will be taken to prevent any spillage/leakage. Proper storage facility will be provided for raw material and hazardous waste.

Page No. 4.10 of chapter-4.

o Conclusion of the Monitoring during baseline study of Land

The soil quality around site is appropriate and no abnormality in terms of soil contaminants is reported.

Page No. 3.22 of chaper-3

p Suggested mitigation measures w.r.t. Land The unit has closed

hazardous waste

storage area with

impervious flooring.

Transportation of

hazardous waste to

the TSDF site is

governed as per the

Hazardous Waste

(Management,

Handling and Trans

Boundary

Movement) Rules-

2016.

Separate collection

system is provided

Page 4.46 of chapter-4

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SEAC, Gujarat [Appraisal- Expansion projects]

for collection of

spillage material.

Impervious layer,

RCC roads and

flooring is provided

to area, where the

chemical storage

and handling

activities will be

involved.

Separate storm

water collection

system is provided

to prevent

contamination of soil

through

contaminated water.

. q Conclusion of the Monitoring during

baseline study of Noise

r Suggested mitigation measures w.r.t. Noise

• Adequate noise control measures such as mufflers, silencers at the air inlet/outlet, anti-vibration pad for equipment with high vibration etc. shall be provided. •Housing/casing shall be provided for all noise generating machines. •Job rotation will reduce exposure to some extent. Moreover, PPE like earmuff and ear plugs will be provided to the operators/worker exposed to high noise. •The proposed green belt will further be helpful in

Page 4.45 of chapter-4

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reducing the ambient noise level.

s Main issues in Public hearing (If applicable)

Not Applicable

t Brief description of Public hearing Main Issues raised by stake holders

Commitments by Project proponent and action plan.

-- -- -- -- -- --

- u Major hazardous chemicals and worst

case scenario considered in Risk Analysis report.

Detail given in topic 6.3 of Chaper-6

Page 6.7 to 6.32 of Chapter-6

Comments/Suggestions/mitigation measures in brief

Detail given in topic 6.4 of Chaper-6

Page 6.32 of Chapter-6

v An undertaking by the Project Proponent

on the ownership of the EIA report as per

the OM of MoEF&CC dated 05/10/2011

and an undertaking by the Consultant

regarding the prescribed TORs have been

complied with and the data submitted is

factually correct as per the OM of

MoEF&CC dated 04/08/2009.

Attached in EIA report.

w Any other details: -- --

Name & designation of the Applicant: ______________

Stamp & Signature of Applicant: __________

Date:

General Instructions

• Format shall be in WORD Format (Font type- Arial, Font size- 11)

• Provide authenticated (with stamp & Signature) hard copy during presentation.

• Kindly mail to : [email protected] and copy to all members.

• Above data should be as per application Form-1 & PFR.

• Incorporate relevant details in respective column in the Format. Do not attach

Annexure in Format.