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Department of Mechanical Engineering
Darshan Institute of Engineering. & Technology, Rajkot
APPLIED FLUID MECHANICS Lab Manual
6th SEM Civil Engineering
DARSHAN INSTITUTE OF ENGINEERING AND
TECHNOLOGY, RAJKOT
APPLIED FLUID MECHANICS
Sr.
No. Experiment
Start
Date
End
Date Sign Remark
1. To determine Fluid friction factor for the
given pipes.
2. To study Laminar and Turbulent Flow
and It’s visualization on Reynolds’s
Apparatus.
3. To Study performance characteristics of a
Pelton wheel Turbine
4. To study performance characteristics of a
Francis Turbine
5. Study of centrifugal pump characteristics.
6 To calibrate the given Rectangular,
Triangular and Trapezoidal Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 1.1
EXPERIMENT 1
1. Objective
To determine Fluid friction factor for the given pipes.
2. Aim
To determine friction loss of head
3. Introduction
The flow of liquid through a pipe is resisted by viscous shear stresses within the liquid
and the turbulence that occurs along the internal walls of the pipe, created by the
roughness of the pipe material. This resistance is usually known as pipe friction and is
measured is meters head of the fluid, thus the term head loss is also used to express the
resistance to flow.
Many factors affect the head loss in pipes, the viscosity of the fluid being handled, the
size of the pipes, the roughness of the internal surface of the pipes, the changes in
elevations within the system and the length of travel of the fluid.
The resistance through various valves and fittings will also contribute to the overall head
loss. In a well-designed system the resistance through valves and fittings will be of minor
significance to the overall head loss and thus are called Major losses in fluid flow.
4. The Darcy-Weisbach equation
Weisbach first proposed the equation we now know as the Darcy-Weisbach formula or
Darcy-Weisbach equation.
hf = 4fLV2
2gD
Where, hf = Head loss in meter
f = Darcy friction factor depends
L = length of pipe work in meter
V = Velocity of fluid in meter/sec
D = inner diameter of pipe in meter
g = Acceleration due to gravity meter /second2
Pipe Friction Losses
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 1.2
The Darcy Friction factor used with Weisbach equation has now become the standard
head loss equation for calculating head loss in pipes where the flow is turbulent.
5. Apparatus Description
The experimental set up consists of a large number of pipes of different diameters. The
pipes have tapping at certain distance so that a head loss can be measure with the help of
a U – Tube manometer. The flow of water through a pipeline is regulated by operating a
control valve which is provided in main supply line. Actual discharge through pipeline is
calculated by collecting the water in measuring tank and by noting the time for collection.
6. Technical Specification
Pipe: MOC = P.U.
Test length = 1000 mm
Pipe Dia. Pipe 1: ID: 16 mm
Pipe 2: ID: 21 mm
Pipe 3: ID: 26.5 mm
7. Experimental Procedure
1. Fill the storage tank/sump with the water.
2. Switch on the pump and keep the control valve fully open and close the bypass
valve to have maximum flow rate through the meter.
3. To find friction factor of pipe 1 open control valve of the same and close other to
valves
4. Open the vent cocks provided for the particular pipe 1 of the manometer.
5. Note down the difference of level of mercury in the manometer limbs.
6. Keep the drain valve of the collection tank open till it’s time to start collecting the
water.
7. Close the drain valve of the collection tank and collect known quantity of water
8. Note down the time required for the same.
9. Change the flow rate of water through the meter with the help of control valve and
repeat the above procedure.
10. Similarly for pipe 2 and 3. Repeat the same procedure indicated in step 4-9
11. Take about 2-3 readings for different flow rates.
Pipe Friction Losses
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 1.3
8. Observations Table
Length of test section L = 1000 mm = 1 m
Pipe 1 Internal Diameter of Pipe, D= 16 mm
Cross Sectional Area of Pipe = 200.96 mm2 = 2.0 x 10-4 m2
Sr. No. Qty (liters) t (sec) h1 – h2 (m)
1
2
3
4
5
Pipe 2 Internal Diameter of Pipe, D= 21 mm
Cross Sectional Area of Pipe = 346.5 mm2 = 3.46 x 10-4 m2
Sr. No. Qty (liters) t (sec) h1 – h2 (m)
1
2
3
4
5
Pipe 3 Internal Diameter of Pipe, D= 26.5 mm
Cross Sectional Area of Pipe = 551.76 mm2 = 5.52 x 10-4 m2
Sr. No. Qty (liters) t (sec) h1 – h2 (m)
1
2
3
4
5
Pipe Friction Losses
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 1.4
9. Calculations
1. Q = L
time required to collect L ltrs in m3/sec
2. Mean velocity, V = Q
A in meter/sec
According to Darcy- Weisbach Equation for frictional loss of head due to pipe friction
hf =4fLV2
2gD
In the above equation, everything is known to us except “f”
Conversion Factor: 1 mm of Hg = 0.0136 m of water
10. Result table:
Sr. No. Actual Discharge
(m3/s)
Actual velocity
(m/s)
Head loss due
to friction (hf)
Friction factor
(f)
Pipe -1
Pipe -2
Pipe-3
Pipe Friction Losses
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 1.5
11. Conclusion
Pipe Friction Losses
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 1.6
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 2.1
EXPERIMENT 2
1. Objective
To study Laminar and Turbulent Flow and It’s visualization on Reynolds’s Apparatus
2. Aim
To determine Reynolds number and type of flow
3. Introduction
The properties of density and specific gravity are measures of the “heaviness” of fluid.
These properties are however not sufficient to uniquely characterize how fluids behave
since two fluids (such as water and oil) can have approximately the same value of density
but behaves quite differently when flowing. There is apparently some additional property
that is needed to describe the “fluidity” of the fluid.
Viscosity is defined as the property of a fluid which offers resistance to the movement of
one layer of fluid over another adjacent layer of the fluid. It is an inherent property of
each fluid. Its effect is similar to the frictional resistance of one body sliding over other
body. As viscosity offers frictional resistance to the motion of the fluid consequently. In
order to maintain the flow, extra energy is to be supplied to overcome effect of viscosity.
The frictional energy generated comes out in form of heat and dissipated to the
atmosphere through boundary surfaces.
4. Types of flow
Laminar flow
Laminar flow is that type of flow in which the particle of the fluid moves along well
defined parts or streamlines. In laminar flow all streamlines are straight and parallel. In
laminar flow one layer of fluid is sliding over another layer, whenever the Reynolds
number is less than 2000, the flow is said to be laminar. In laminar flow, energy loss is
low and it is directly proportional to the velocity of the fluid. The following reasons are
for the laminar flow, fluid has low velocity, fluid has high viscosity and diameter of pipe
is large.
Turbulent Flow:
The flow is said to be turbulent flow it he flow moves in a zigzag way. Due to movement
of the particles in a zigzag way the eddies formation take place which are responsible of
high-energy losses.
Reynolds’s Apparatus
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 2.2
In turbulent flow, energy loss is directly proportional to the square of velocity of fluid. If
Reynolds number is greater than 4000, then flow is said to be turbulent
Reynolds’s Number
Reynolds was first to determine the translation from laminar to turbulent depends not
only on the mean velocity but on the quality
Re =VD
Where, = Density of Fluid
D = Diameter of pipe
=Dynamic Viscosity
The term is dimensionless and it is called Reynolds Number (Re). It is the ration of the
inertia force to the viscous force
Re =Intertia Force
Viscous Force
Re =V2
(VD)
Re =VD
This indicates that it is non-dimensional number.
5. Apparatus Description
The apparatus consists of
1. A tank containing water at constant head
2. Die container
3. A glass tube
4. The water from the tank is allowed to flow through the glass tube. The velocity of
flow can be varied by regulating valve. A liquid die having same specific weight
as that of water has to be introduced to glass tube.
Additional materials or Equipments required are
1. Stop Watch
2. Measuring Flask
3. Color Dye
4. Water Supply
Reynolds’s Apparatus
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 2.3
6. Experimental Procedure
1. Switch on the pump and fill the head tank. Manually also fill the dye tank with
some amount of bright dye liquid provided.
2. Open the control valve slowly at the bottom of the tube and release small flow of
dye.
3. Observe the flow in the tube.
4. Note down the time for 1 liter of discharge with the help of stopwatch and
measuring flask.
5. Repeat the above process for various discharges
7. Observations
The following observations are made:
1. When the velocity of flow is low, the die filament in the glass tube is in the form
of a straight line of die filament is parallel to the glass tube which is the case of
laminar flow as shown in fig.
Laminar flow
2. With the increase of velocity of flow the die filament is no longer straight line but
it becomes wavy one as shown in fig. this is shown that flow is no longer laminar.
This is transition flow.
Transition flow
3. With further increase of velocity of the way die filament is broken and finally
mixes in water as shown in fig.
Turbulent flow
Reynolds’s Apparatus
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 2.4
8. Observation Table
Sr.
No.
Time for 500 ml
discharge in (Sec)
Discharge
Q (m3/s)
Velocity V
(m/s)
Reynolds
No. Re
Observe the flow
(Laminar,
Transition,
Turbulent)
1
2
3
4
5
Conversion Factors
1 liter/sec = 0.001 m3/sec
0.5 liter/sec = 0.0005 m3/sec
9. Calculations
Since D = 0.02 m
Area = A =π
4d2 =
π
4 x 0.022 = 0.000314 m2
Ambient Temperature is 300 C, = 0.801 x 10-6
Q =0.0005
time required to collect 0.5 ltrs of water in m3/sec
V =Q
A=
Q
0.000314 in m/sec
Re =VD
=
VD
v (because
)
Where, = Kinematic viscosity of water which in m2/s
V = Velocity of Water in m/s
D = Diameter of pipe is 0.030 m
Reynolds’s Apparatus
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 2.5
10. Appendix
Dynamic and Kinematic Viscosity of Water in SI Units:-
Temperature t
(0C)
Dynamic Viscosity µ (N.s/m2) x
10-3
Kinematic Viscosity ν (m2/s) x
10-6
0 1.787 1.787
5 1.519 1.519
10 1.307 1.307
20 1.002 1.004
30 0.798 0.801
40 0.653 0.658
50 0.547 0.553
60 0.467 0.475
70 0.404 0.413
80 0.355 0.365
90 0.315 0.326
100 0.282 0.294
11. Conclusion
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.1
EXPERIMENT 3
1. Objective
To Study performance characteristics of a Pelton wheel Turbine
2. Aim
1. To determine the output power of Pelton turbine.
2. To determine the efficiency of the Pelton turbine.
3. Introduction
A turbine is a machine which converts the fluid energy into mechanical energy which is
then utilized to run the electric generator of a power plant. Fluid used can be water or
steam. The Pelton wheel is a tangential flow impulse turbine. The water strikes the bucket
along the tangent of the runner. The energy available at the inlet of the turbine is only
kinetic energy. The pressure at the inlet and outlet of the turbine is atmosphere. The
turbine is used for high head.
4. Nomenclature
A Cross section area of pipe m2
Cv Co-efficient of pitot tube.
D Diameter of pipe M
dB Diameter of brake drum m
dR Diameter of rope m
Ei Input power kW
Eo Output power kW
g Acceleration due to gravity m/sec2
H Total head m
h Manometer difference m
h1,h2 Manometer reading at both points cm
N RPM of runner shaft RPM
P Pressure gauge reading kg/cm2
Re Equivalent Radius m
Pelton Wheel Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.2
Q Discharge m3/sec
T Torque N m
V Velocity of water m/sec
W1 Spring balance weight kg
W2 Adjustable weight Kg
W3 Weight of Rope Kg
w Density of Water kg/m3
m Density of Manometer fluid i.e. Hg kg/m3
ηt Turbine efficiency %
5. Block Diagram
Figure 3.1 Pelton wheel turbine test rig
(V1 – bypass valve, V2 – valve for cooling water or brake drum, V3 – drain valve for
sump tank, V4 & V5 – valve for manometer for pressure tapping,
V6 & V7 – valve on manometer for air vent)
Pelton Wheel Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.3
Fig 3.2 Experimental apparatus
6. Theory
Pelton turbine is an impulse turbine. In an impulse turbine, all the available energy of
water is converted into kinetic energy or velocity head by passing it through a contracting
nozzle provided at the end of the penstock. The water coming out of the nozzle is formed
into a free jet, which strikes on a series of buckets of the runner thus causing it to revolve.
The runner revolves freely in air. The water is contact with only a part of the runner at a
time, and throughout its action on the runner.
7. Description
The set up consists of centrifugal pump, turbine unit, and sump tank, arranged in such a
way that the whole unit works as re-circulating water system. The centrifugal pump
supplies the water from sump tank to the turbine. The loading of the turbine is achieved
by rope brake drum connected with weight balance. The turbine unit can be visualize by a
Pelton Wheel Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.4
large circular transparent window kept at the front. A bearing pedestals rotor assembly of
shaft, runner and brake drum, all mounted on suitable cast iron base plate.
8. Utilities Required
➢ Electricity Supply: Single Phase, 220 V AC, 50 Hz, 5-15 Amp. Combined socket
with earth connection.
➢ Water supply (Initial fill).
➢ Drain Required.
➢ Floor Area required: 1.5𝑚 × 0.75𝑚
➢ Mercury (Hg) for manometer: 250 gms
➢ Tachometer for RPM measurement.
9. Experimental Procedure
Starting Procedure:
➢ Close all the valves provided.
➢ Fill sump tank ¾th with clean water and ensure that no foreign particles are there.
➢ Fill manometer fluid i.e. Hg. in manometer by opening the valves of manometer
and one PU pipe from pressure measurement point of pipe.
➢ Connect the PU pipe back to its position and close the valves of manometer.
➢ Open the by-pass valve and ensure that there is no load on the brake drum.
➢ Switch on the pump with the help of starter.
➢ Close the by-pass valve.
➢ Open pressure measurement valves of the manometer.
➢ Open the air release valve provided on the manometer, slowly to release the air
from manometer. (This should be done very carefully)
➢ When there is no air in the manometer, close the air release valves.
➢ Now turbine is in operation.
➢ Load the turbine with the help of hand wheel attached on the top of weight
balance.
➢ Note the manometer reading and pressure gauge reading.
➢ Measure the load applied and RPM of the turbine.
➢ Repeat the experiment at different load.
Pelton Wheel Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.5
➢ Repeat the experiment for different discharge by regulating the nozzle position by
the hand wheel provided for same.
Closing Procedure:
➢ When the experiment is over, first of all remove the load on dynamometer.
➢ Open the by-pass valve.
➢ Close the ball valves provided on manometer.
➢ Switch OFF Pump with the help of starter.
➢ Switch OFF main power supply.
➢ Drain the sump tank by the drain valve provided.
10. Observation & Calculation
Given Data:
➢ Acceleration due to gravity g =9.81m/sec2
➢ Diameter of pipe, D = 0.052 m
➢ Density of water, w = 1000 kg/m3
➢ Diameter of brake drum, dB = 0.2 m
➢ Density of Manometer fluid Hg, m = 13600 kg/m3
➢ Diameter of rope, dR = 0.012 m
➢ Co-efficient of pitot tube, Cv = 0.98
➢ Weight of Rope, W3 = 0.116 kg
Observation Table:
Sr.
No
N
RPM
P
kg/cm2
h1
(cm)
h2
(cm)
W1
(kg)
W2
(kg)
Set 1
Set 2
Pelton Wheel Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.6
Calculations:
𝐻 = 10𝑃
𝐴 = 𝜋
4𝐷2
ℎ = (ℎ1 − ℎ2)
100 𝑚
𝑉 = 𝐶𝑣√2𝑔ℎ (𝜌𝑚
𝜌𝑤− 1)
𝑄 = 𝐴𝑉
𝐸𝑖 = 𝜌𝑤𝑔𝑄ℎ
1000 𝑘𝑊
𝑅𝑒 = 𝑑𝑏 + 2𝑑𝑟
2
𝑇 = (𝑊1 + 𝑊2 + 𝑊3)𝑔𝑅𝑒
𝐸𝑜 = 2𝜋𝑁𝑇
60000 𝑘𝑊
𝜂𝑡 = 𝐸𝑜
𝐸𝑖 × 100 %
Pelton Wheel Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.7
Result Table:
Sr.
No
H
(m of WC)
Q
(m3/sec)
Ei
(KW)
Eo
(KW)
ηt
(%)
11. Conclusion
Pelton Wheel Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 3.8
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.1
EXPERIMENT 4
1. Objective
To study performance characteristics of a Francis Turbine
2. Aim
1. To determine the output power of Francis Turbine.
2. To determine the efficiency of the Francis Turbine.
3. Introduction
Francis Turbine, named after James Bichens Fransis, is a reaction type of turbine for
medium high to medium low heads and medium small to medium large quantities of
water. The reaction turbine operates with its wheel submerged in water. The water before
entering the turbine has pressure as well as kinetic energy. The moment on the wheel is
produced by both kinetic and pressure energies. The water leaving the turbine has still
some of the pressure as well as kinetic energy.
4. Nomenclature
A Cross section area of pipe m2
Cv Co-efficient of pitot tube.
D Diameter of pipe m
dB Diameter of brake drum m
dR Diameter of rope m
Ei Input power kW
Eo Output power kW
g Acceleration due to gravity m/sec2
H Total head m
h Differential pressure of manometer m
h1,h2 Manometer reading at both points cm
N RPM of runner shaft RPM
Pd Delivery pressure kg/cm2
PS Suction pressure mmHg
Francis Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.2
Q Discharge m3/sec
Re Equivalent Radius m
T Torque N m
V Velocity of water m/sec
W1 Applied weight kg
W2 Dead weight (obtain from spring balance) kg
W3 Weight of hanger kg
W4 Weight of Rope kg
w Density of Water kg/m3
m Density of Manometer fluid i.e. Hg kg/m3
ηt Turbine efficiency %
5. Block Diagram
Figure 4.1 - Francis turbine test rig
(V1 - valve for discharge pressure, V2 - valve for suction pressure, V3 & V4 - valve for
pitot tube, V5 & V6 – Air bleeding valve, V7 – Drain valve for sump tank,
V8 – valve for cooling water of brake drum)
Francis Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.3
Figure 4.2 – Experimental apparatus
6. Theory
Originally the Francis turbine was designed as a purely radial flow type reaction turbine
but modern Francis turbine is a mixed flow type in which water enters the runner radially
inwards towards the centre and discharges out axially. It operates under medium heads
and requires medium quantity of water.
Francis Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.4
7. Description
The present set-up consists of a runner. The water is fed to the turbine by means of
Centrifugal Pump, radially to the runner. The runner is directly mounted on one end of a
central SS shaft and other end is connected to a brake arrangement. The circular window
of the turbine casing is provided with a transparent acrylic sheet for observation of flow
on to the runner. This runner assembly is supported by thick cast iron pedestal. Load is
applied to the turbine with the help of brake arrangement so that the efficiency of the
turbine can be calculated. A draught tube is fitted on the outlet of the turbine. The set-up
is complete with guide mechanism. Pressure and vacuum gauges are fitted at the inlet and
outlet of the turbine to measure the total supply head on the turbine.
8. Utilities Required
➢ Electricity Supply: Three Phase, 440 V AC, 50 Hz, 5kW with earth connection.
➢ Water supply (200 liters.)
➢ Drain required.
➢ Floor Area required: 2 m x 1 m
➢ Mercury for manometer, 250 gm.
➢ Tachometer to measure RPM
9. Experimental Procedure
Starting Procedure:
➢ Clean the apparatus and make tank free from Dust.
➢ Close the drain valve provided.
➢ Fill Sump tank ¾ with Clean Water and ensure that no foreign particles are there.
➢ Fill manometer fluid i.e. Hg. in manometer by opening the valves of manometer
and one PU pipe from pressure measurement point of pipe.
➢ Connect the PU pipe back to its position and close the valves of manometer.
➢ Ensure that there is no load on the brake drum.
➢ Switch on the Pump with the help of Starter.
➢ Open the Air release valve provided on the Manometer, slowly to release the air
from manometer. (This should be done very carefully.)
➢ When there is no air in the manometer, close the air release valves.
Francis Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.5
➢ Now turbine is in operation.
➢ Apply load on hanger and adjust the spring balance load by hand wheel just to
release the rest position of the hanger.
➢ Note the manometer reading, pressure gauge reading and vacuum gauge reading.
➢ Measure the RPM of the turbine.
➢ Note the applied weight and spring balance reading.
➢ Repeat the same experiment for different load.
➢ Regulate the discharge by regulating the guide vanes position.
➢ Repeat the experiment for different discharge.
Closing Procedure:
➢ When the experiment is over, first remove load on dynamometer.
➢ Open the by-pass valve.
➢ Close the ball valves provided on manometer.
➢ Switch OFF Pump with the help of starter.
➢ Switch OFF main power supply.
10. Observation & Calculation
Given Data:
➢ Acceleration due to gravity g =9.81m/sec2
➢ Diameter of pipe, D = 0.08 m
➢ Density of water w = 1000 kg/m3
➢ Diameter of brake drum, dB = 0.2 m
➢ Density of Manometer fluid Hg, m = 13600 kg/m3
➢ Diameter of rope, dR = 0.012 m
➢ Co-efficient of pitot tube, Cv = 0.98
➢ Weight of hanger, W3 = 0.246 kg
➢ Weight of Rope, W4 = 0.104 kg
Francis Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.6
Observation table:
Sr.
No.
N
RPM
Ps
kg/cm2
Pd
mmHg
h1
(cm)
h2
(cm)
W1
(kg)
W2
(kg)
Set 1
1.
2.
Set 2
3.
4.
5.
Set 3
6.
7.
8.
9.
10.
Calculations:
𝐻 = 10 (𝑃𝑑
760+ 𝑃𝑠) 𝑚 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟
𝐴 = 𝜋
4𝐷2
ℎ = (ℎ1 − ℎ2)
100 𝑚
𝑉 = 𝐶𝑣√2𝑔ℎ (𝜌𝑚
𝜌𝑤− 1)
Francis Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.7
𝑄 = 𝐴𝑉
𝐸𝑖 = 𝜌𝑤𝑔𝑄ℎ
1000 𝑘𝑊
𝑅𝑒 = 𝑑𝑏 + 2𝑑𝑟
2
𝑇 = (𝑊1 + 𝑊3 + 𝑊4 − 𝑊2 )𝑔𝑅𝑒
𝐸𝑜 = 2𝜋𝑁𝑇
60000 𝑘𝑊
𝜂𝑡 = 𝐸𝑜
𝐸𝑖 × 100 %
Francis Turbine
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 4.8
Result Table:
Sr.
No
H
(m of WC)
Q
(m3/sec)
Ei
(kW)
Eo
(kW)
ηt
(%)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11. Conclusion
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 5.1
EXPERIMENT 5
1. Objective
Study of centrifugal pump characteristics.
2. Aim
1. To determine : (i) Power input, (ii) Shaft output, (iii) Discharge, (iv) Total head,
(v) Pump Output, (vi) Overall efficiency, (vii) Pump efficiency
2. To plot the following performance characteristics: (i) Head Vs Discharge, (ii)
Pump efficiency Vs Discharge
3. Introduction
The hydraulic machines, which convert the mechanical energy into hydraulic energy, are
called pumps. The hydraulic energy is in the form of pressure energy. If the mechanical
energy is converted into pressure energy by means of centrifugal force acting on the fluid,
the hydraulic machine is called centrifugal pump.
4. Nomenclature
A Area of measuring tank m2
EMC Energy meter constant Pulses/kWh
Ei Pump input kW
ES Shaft output kW
Eo Pump output kW
g Acceleration due to gravity m/s2
H Total head M
hpg Height of pressure gauge from vacuum gauge M
N Speed of pump RPM
P Pulses of energy meter
Pd Delivery pressure kg/cm2
PS Suction pressure mmHg
Q Discharge m3/s
R Rise of water level in measuring tank M
Centrifugal Pump
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 5.2
R1 Final level of water in measuring tank Cm
R2 Initial level of water in measuring tank Cm
t Time taken by R Sec
tp Time taken by P Sec
Density of fluid kg/m3
ηm Motor efficiency %
ηo overall efficiency %
ηp Pump efficiency %
5. Block Diagram
Figure 5.1 Centrifugal pump test rig
(V1 – flow control valve at discharge of pump, V2 - control valve at suction of pump, V3
– valve for delivery pressure, V4 – valve for suction pressure, V5 – drain valve of
measuring tank, V6 – Drain valve for sump tank)
Centrifugal Pump
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 5.3
Fig 5.2 Experimental apparatus
6. Theory
The centrifugal pump acts as a reversed of an inward radial flow reaction turbine. This
means that the flow in centrifugal pumps is in the radial outward directions. The
centrifugal pump works on the principle of forced vortex flow, which means that an
external torque rotates a certain mass of liquid, the rise in pressure head of the rotating
liquid takes place. The rise in pressure head at any point of the rotating liquid is
proportional to the square of tangential velocity of (i.e. rise in pressure head = V2/ 2g or
2r2/2g) the liquid at that point. Thus at the outlet of the impeller where radius is more,
the rise in pressure head will be more and the liquid will be discharged at the outlet with a
high- pressure head. Due to this high-pressure head, the liquid can be lifted to a high
level.
Centrifugal Pump is a mechanical device, which consists of a body, impeller and a
rotating mean i.e. motor, engine etc. Impeller rotates in a stationary body and sucks the
fluid through its axes and delivers through its periphery. Impeller has an inlet angle,
outlet angle and peripheral speed, which affect the head and discharge. Impeller is
rotated by motor or i.c. engine or any other device.
Centrifugal Pump
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 5.4
7. Description
Centrifugal Pump Test Rig consists of a sump, a centrifugal pump, a DC motor and
measuring tank. To measure the head, pressure and vacuum gauges are provided. To
measure the discharge, a measuring tank is provided. Flow diversion system is provided
to divert flow from sump tank to measuring tank and from measuring tank to sump tank.
A valve is provided in pipeline to change the rate of flow.
8. Utilities Required
➢ Electricity Supply: Single Phase, 220 V AC, 50 Hz, 5-15 Amp.
➢ Combined socket with earth connection.
➢ Water Supply (Initial Fill).
➢ Floor Drain Required.
➢ Floor Area Required: 1.5𝑚 × 0.75𝑚
9. Experimental Procedure
Starting Procedure:
➢ Clean the apparatus and make tanks free from dust.
➢ Close the drain valves provided.
➢ Fill sump tank ¾ with clean water and ensure that no foreign particles are there.
➢ Open flow control valve given on the water discharge line and control valve given
on suction line.
➢ Ensure that all On/Off switches given on the panel are at OFF position.
➢ Set the desired RPM of motor / pump with the speed control knob provided at the
control panel.
➢ Operate the flow control valve to regulate the flow of water discharged by the
pump.
➢ Operate the control valve to regulate the suction of the pump.
➢ Record discharge pressure by means of pressure gauge, provided on discharge
line.
➢ Record suction pressure by means of vacuum gauge, provided at suction of the
pump.
➢ Record the power consumption by means of energy meter, provided in panel with
the help of stop watch.
Centrifugal Pump
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 5.5
➢ Measure the discharged by using measuring tank and stop watch.
➢ Repeat the same procedure for different speeds of pump.
➢ Repeat the same procedure for different discharge with constant speed.
Closing Procedure:
➢ When experiment is over, open gate valve properly provided on the discharge line.
➢ Reduce the RPM of the pump with the help of DC drive.
➢ Switch OFF the pump first.
➢ Switch OFF power supply to panel.
10. Observation & Calculation
Given Data:
➢ Area of measuring tank A = 0.125 m2
➢ Acceleration due to gravity g = 9.81 m/sec2
➢ Motor Efficiency, ηm = 80 % (assumed)
➢ Density of water = 1000 kg/m3
➢ Energy Meter Constant, EMC = 3200 Pulses / kW hr
➢ Height of pressure gauge from vacuum gauge, hpg = 1 m
Observation Table:
Sr.
No
N
(RPM)
Pd
(kg/cm2)
PS
(mmHg)
R1
(cm)
R2
(cm)
t
(sec)
tP
(sec) P
Set 1
1.
2.
3.
4.
Set 2
5.
6.
7.
8.
9.
Centrifugal Pump
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 5.6
Calculations:
𝐸𝑖 = 𝑃
𝑡𝑝 ×
3600
𝐸𝑀𝐶 (𝑘𝑤)
𝐸𝑠 = 𝐸𝑖 × 𝜂𝑚
𝑅 = (𝑅1 − 𝑅2)
100 𝑚
𝑄 =𝐴 × 𝑅
𝑡
𝐻 = 10 (𝑃𝑑 + 𝑃𝑠
760) + ℎ𝑝𝑔 (𝑚 𝑜𝑓 𝑤𝑎𝑡𝑒𝑟)
𝐸𝑜 = 𝜌𝑤𝑔𝑄𝐻
1000 𝑘𝑊
𝜂𝑡 = 𝐸𝑜
𝐸𝑖 × 100 %
𝜂𝑡 = 𝐸𝑜
𝐸𝑠 × 100 %
Centrifugal Pump
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 5.7
Result Table:
Sr.
No
N
(RPM)
H,
(m of
water)
Q
(m3/sec)
Ei
(kW)
Es
(kW)
Eo
(kW)
ηoverall
(%)
ηpump
(%)
11. Conclusion
Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 6.1
EXPERIMENT NO. 6
1. Objective
To calibrate the given Rectangular, Triangular and Trapezoidal Notches
2. Introduction
Measurement of flow in open channel is essential for better management of supplies of water.
Notches and Weirs are used to measure the rate of flow of liquid (discharge) indirectly from
measurements of the flow depth.
Notch is a device used for measuring the rate of flow of liquid through a small channel or a
tank. It is an opening in the side of a measuring tank or reservoir extending above the free
surface. Weir is a concrete or masonry structure, placed in open channel over which the flow
occurs like a river. A notch is small in size whereas weir is a notch on a large scale.
A weir/notch is an orifice placed at the water surface so that the head on its upper edge is
zero. Hence, the upper edge can be eliminated, leaving only the lower edge named as weir
crest. A weir/notch can be of different shapes - rectangular, triangular, trapezoidal etc. A
triangular weir is particularly suited for measurement of small discharges.
Equation of discharge for notch and weir will remain same.
1. Rectangular Notch
The discharge over an un-submerged rectangular sharp-crested notch is defined as:
𝑄𝑡ℎ = 2
3 × 𝐿 × √2𝑔 × 𝐻
32
H = Head of water over the crest
L = Length of notch or weir
Figure 3.1 Rectangular notch
Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering
Darshan Institute of Engineering and Technology, Rajkot 6.2
2. Triangular Notch (V-Notch)
The rate of flow over a triangular weir mainly depends on the head H, relative to the crest of
the notch; measured upstream at a distance about 3 to 4 times H from the crest. For triangular
notch with apex angle , the rate of flow Q is obtained from the equation,
𝑄𝑡ℎ = 8
15 √2𝑔 𝑡𝑎𝑛
𝜃
2 𝐻
52
Figure 3.2 Triangular notch
3. Trapezoidal Notch
Also known as Cipolletti weirs are trapezoidal with 1:4 slopes to compensate for end
contraction losses. The equation generally accepted for computing the discharge through an
unsubmerged sharp-crested Cipolletti weir with complete contraction is:
𝑄𝑎𝑐𝑡 =2
3× 𝐶𝑑 × 𝐿 × √2𝑔 × 𝐻
32
Where, Q = Discharge over notch (m3/sec)
L = Bottom of notch width
H = Head above bottom of opening in meter
Figure 3.3 Trapezoidal notch
Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 6.3
3. Apparatus Description
The pump sucks the water from the sump tank, and discharges it to a small flow channel. The
notch is fitted at the end of channel. All the notches and weirs are interchangeable. The water
flowing over the notch falls in the collector. Water coming from the collector is directed to
the measuring tank for the measurement of flow.
The following notches are provided with the apparatus:
1. Rectangular notch (Crest length L = 0.050m)
2. Triangular notch (Notch Angle – 600)
3. Trapezoidal notch (Crest length L = 0.075m; Slope = 4V:1H)
(1) Rectangular notch (2) V- notch (3) Trapezoidal notch
Figure 3.4 Different types of notches used in apparatus
4. Experimental Procedure
1. Fit the required notch in the flow channel.
2. Fill up the water in the sump tank.
3. Open the water supply gate valve to the channel and fill up the water in the channel
up to sill level.
4. Take down the initial reading of the crest level (sill level).
5. Now start the pump and open the gate valve slowly so that water starts flowing over
the notch.
6. Let the water level become stable and note down the height of water surface at the
upstream side by the sliding depth gauge.
7. Close the drain valve of measuring tank, and measure the discharge.
8. Take the reading for different flow rates.
9. Repeat the same procedure for other notch also.
Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering
Darshan Institute of Engineering and Technology, Rajkot 6.4
5. Observations
Notch Type: Rectangular
Sr.
No.
Still level reading,
s, (m)
Water height on upstream side,
h, (m)
Discharge time for 10 liters,
t, (sec)
1
2
3
Notch Type: Triangular
Sr.
No.
Still level reading,
s, (m)
Water height on upstream side,
h, (m)
Discharge time for 10 liters,
t, (sec)
1
2
3
Notch Type: Trapezoidal
Sr.
No.
Still level reading,
s, (m)
Water height on upstream side,
h, (m)
Discharge time for 10 liters,
t, (sec)
1
2
3
6. Calculations
Rectangular Notch
1. Head over the notch, 𝐻 = (ℎ − 𝑠), 𝑚 = _______________, 𝑚
2. Actual Discharge , 𝑄𝑎𝑐𝑡 = 𝑙
𝑡=
0.01
𝑡, 𝑚3/𝑠𝑒𝑐 = _____________, 𝑚3 𝑠𝑒𝑐⁄
3. Crest length of notch = 0.05 m
4. Theoretical discharg, 𝑄𝑡ℎ = 2
3 𝐿. √2𝑔 𝐻
3
2, 𝑚3 𝑠𝑒𝑐⁄ = _______________, 𝑚3 𝑠𝑒𝑐⁄
5. Coefficient of discharge 𝐶𝑑 = 𝑄𝑎𝑐𝑡
𝑄𝑡ℎ= ________________
Triangular notch
Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 6.5
1. Head over the notch, 𝐻 = (ℎ − 𝑠), 𝑚 = _______________, 𝑚
2. Actual Discharge , 𝑄𝑎𝑐𝑡 = 𝑙
𝑡=
0.01
𝑡, 𝑚3/𝑠𝑒𝑐 = _____________, 𝑚3 𝑠𝑒𝑐⁄
3. Crest length of notch = 0.075 m
4. Theoretical discharg, 𝑄𝑡ℎ = 8
15 √2𝑔 𝑡𝑎𝑛
60
2 𝐻
5
2, 𝑚3 𝑠𝑒𝑐⁄ = _______________, 𝑚3 𝑠𝑒𝑐⁄
5. Coefficient of discharge 𝐶𝑑 = 𝑄𝑎𝑐𝑡
𝑄𝑡ℎ= _______________
Trapezoidal Notch (or Cipolletti Weir)
1. Head over the notch, 𝐻 = (ℎ − 𝑠), 𝑚 = _______________, 𝑚
2. Actual Discharge , 𝑄𝑎𝑐𝑡 = 𝑙
𝑡=
0.01
𝑡, 𝑚3/𝑠𝑒𝑐 = _____________, 𝑚3 𝑠𝑒𝑐⁄
3. Crest length of notch = 0.075 m
4. Theoretical discharg, 𝑄𝑡ℎ = 1.84. 𝐿. 𝐻3
2, 𝑚3 𝑠𝑒𝑐⁄ = _______________, 𝑚3 𝑠𝑒𝑐⁄
5. Coefficient of discharge 𝐶𝑑 = 𝑄𝑎𝑐𝑡
𝑄𝑡ℎ = _______________
7. Result Tables
Notch Type: Rectangular
Sr.
No.
Theoretical Discharge,
Qth,. (m3/sec)
Actual Discharge,
Qact,. (m3/sec) Cd
1
2
3
Notch Type: Triangular
Sr.
No.
Theoretical Discharge,
Qth,. (m3/sec)
Actual Discharge,
Qact, (m3/sec) Cd
1
2
3
Notch Type: Trapezoidal
Sr. Theoretical Discharge, Actual Discharge, Cd
Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering
Darshan Institute of Engineering and Technology, Rajkot 6.6
No. Qth,. (m3/sec) Qact,. (m3/sec)
1
2
3
8. Conclusion
Notches
Applied Fluid Mechanics (2160602) Department of Mechanical Engineering Darshan Institute of Engineering and Technology, Rajkot 6.7