applications and subsystems for machine...

HydraulicsLubricationPumps and systemsCompressorsTank level measurement

for machine buildingApplications and subsystems

About usAs a family-run business acting globally, with over 9,300 highly qualified employees, the WIKA group of companies is a worldwide leader in pressure and temperature mea-surement. The company also sets the standard in the measurement of level and flow, and in calibration technology.

Founded in 1946, WIKA is today a strong and reliable partner for all the requirements of industrial measurement tech-nology, thanks to a broad portfolio of high-precision instru-ments and comprehensive services.

With manufacturing locations around the globe, WIKA ensures flexibility and the highest delivery performance. Every year, over 50 million quality products, both standard and customer-specific solutions, are delivered in batches of 1 to over 10,000 units.

With numerous wholly owned subsidiaries and partners, WIKA competently and reliably supports its customers worldwide. Our experienced engineers and sales experts are your competent and dependable contacts locally.

2

WIKA – Your partner in all areas of machine building

Contents

WIKA supports companies in general machine building with instrumentation solutions and services for pressure, tem-perature, level and flow measurement. Through long-standing and close cooperation with machine-building companies for a wide range of industrial sectors, the day-to-day, indus-try-specific challenges are well known to us.

As a strong partner, we provide versatile support in the calibration, maintenance and repair of your measuring instruments – in our globally accredited DKD/DAkkS cali-bration laboratories as well as via a mobile service that can also calibrate your instruments on site. Furthermore, in 43 countries our experienced engineers provide you with fast and reliable support for demanding large-scale projects, from planning through implementation to after-sales support.

■ Hydraulics

■ Lubrication systems

■ Compressors

■ Pumps and systems

■ Tank level measurement

■ Pneumatics

■ Machine tools

■ Plastics machinery

■ High-pressure applications

■ Textile machinery

■ Filling/packing machinery

■ Filter systems

■ Test benches

Competent. Reliable. High performance. 04

International approvals 05

Applications

Hydraulic power packs 06

Lubrication systems 08

Screw compressors 10

Piston compressors 12

Pumps and systems 14

Tank level measurement 16

General machine building 18

Product review

Pressure measurement 19

Temperature measurement 24

Level measurement 30

Flow measurement 33

Calibration technology 34

Accessories 35

In the breadth and depth of its range, WIKA offers an outstanding selection of measurement solutions. Thus component manufacturers and also machine and plant builders always find the optimum solution for their specific demands within the following segments:

3

Competent. Reliable.High performance.

WIKA assures its renowned high level of product quality right from the outset through its highly motivated development team, a unique level of in-house production as well as specific production processes, all based on many years of experience.

Our extensive competence in methodology is reflected in comprehensive process management plans as well as clearly defined operating procedures and work instructions. For example, we subject all product and process develop-ments to a comprehensive series of tests in our dedicated test laboratories before integrating them in our production facilities. For these tests, many of our internal standards are formulated in a much more stringent way than specified in the basic standards.

Quality made by WIKA – this message is our commitment and our promise for the highest possible quality. In order to meet this every day, we continuously improve our production operations through Lean Management, the KAIZEN phi-losophy and the Six Sigma method.

We secure the sustainability of these improvements with in-house Black Belts as well as with globally valid matrix certification with audits – conducted by an independent and globally renowned certification body.

Continuous optimisation, market and customer orientation, an uncompromising approach to quality, comprehensive employee development, employee satisfaction and environ-mental protection are firmly entrenched elements of our management system. All this together makes us your reliable partner for measurement technology – today and in the future.

Technological know-how and unique level of in-house production

Excellent quality, outstanding employees

4

International approvalsThe minimisation of downtimes requires components of exceptional quality. They are a precondition for highly efficient processes, and avoid danger to people, environment and property.

WIKA therefore only supplies instruments which meet the guidelines and standards of the machine-building industry. In addition, rigorous testing of the instruments used, by national and international authorised bodies, guarantees their reliability. WIKA holds approvals from different industrial nations and test authorities.

The following approvals and declarations of conformity are examples. Please use the specifications of the respective products from their data sheet.

EU declaration of conformityPressure equipment directive, EMC directive, RoHS conformity

UL and CSAfor North America and Canada

EACFor the Eurasian Economic Union→country-specific certificates GOST, KazlnMetr, MtschS, BelGIM, GPN and Uzstandard

ATEX, IECEx, CSA, KOSHA, FM, CRN and INMETROfor operation in hazardous areas

GL, DNV, BVfor use in shipbuilding and offshore technology

5

System pressure – PressureOil level in the tank – LevelTemperature of the hydraulic oil – Temperature

Hydraulic power packsFrom fun-fair rides to workshop lifting platforms and also machine tools or plastics machinery – their operation always requires a hydraulic power pack. Only the high energy density of hydraulic machinery offers the highest forces at the lowest possible size.

The system pressure is read from a pressure gauge. Liquid-filled models are easily readable and unaffected by vibration.

The continuous recording and maintenance of the system and control pressures is monitored by pressure switches or sensors. The PSD-30 electronic pressure switch offers a combination of switching output, analogue output and an LED display which also offers good readability in dark

mounting sites. Mechanical damping of the pressure port protects the sensor element from pressure spikes.

The monitoring of the fill level in the hydraulic oil tank can signal oil deficiencies before the pump starts to suck in air.

With our temperature monitoring of the hydraulic oil, critical conditions can be identified early and the operational time for the oil can be extended.

Special requirements at the point of usage have been considered with our product development. For example, WIKA instruments work reliably in the gondola of a wind turbine and offer approvals for specific operating conditions or installation locations (e. g. ATEX).

1

3

2

1

2

3

Legend – Hydraulic power packs:

6

Product selection Hydraulic power packs

Pressure

Temperature

Level

Pressure sensors

Calibration Accessories

Dial thermometers

Pressure gauges

Level switches

Resistance thermometers

Pressure switches

Temperature switches

A-10O-10S-20

525354

TR10-BTR10-DTR30TR31TR33

PSD-30 PSM01PSM02PSM03

TSD-30

1

2

1

3 33

1

LSD-30 OLS-C05 RLS-1000RLS-2000RLS-3000

Hand-helds

111.10111.12113.53131.11213.53

Repeater power supplies

7

Lubrication systemsLubrication systems with lubricating grease or oil minimise friction and wear. They improve the machine reliability and service life of all moving parts and bearings, reducing corrosion and lowering downtime.

WIKA measurement technology enables lubrication with the right quantity at exactly the right point. For this, recording the system pressure is a basic prerequisite. To ensure that the desired quantity of the lubricant is actually provided – and that no outlets are blocked – it is advisable to install a flow measuring instrument.

Your advantage: The consumption is optimised and thus also lubricant costs and environmental compatibility.

The level monitoring in the reservoir ensures uninterrupted lubrication. This can be carried out through visual inspection or automatically – for example, if the reservoir is mounted out-of-sight – with a level sensor or switch.

If the lubrication system is exposed to wind and weather, low ambient temperatures can lead to a lubricant viscosity that is too high. Here, there should be heating of the reservoir. Its control uses the measuring signal of a temperature switch (monitoring of limit values) or a temperature probe (con-tinuous temperature measurement). Our RLS-3000 float switch offers the special feature of level and temperature measurement combined into a single instrument.

1

3 4

2

Connection of the lubrication system – PressureMonitoring of the supply of the lubrication points – FlowLevel of the reservoir – LevelTemperature of the lubricant – Temperature

1

2

3

4

Legend – Lubrication systems:

8

Product selection Lubrication systems

Pressure

Temperature

Level Flow

Pressure sensors


Dial thermometers

Pressure gauges

Level switchesSubmersible pressure sensors Flow switches


Pressure switches


A-10O-10S-11S-20

54

LSD-30OLS-C01OLS-C05

LS-10LW-1

Hydraulic hand test pump

FSD-3FWS

TR10-BTR10-CTR10-HTR30TR31TR33

PSM01PSM02PSM03

TFS35TSD-30

1

33 2

1

4 44

1

111.10111.12113.53131.11213.53

Valve manifolds

9

Screw compressorsScrew compressors are the most widely used compressor design in the industry. They supply compressed air continu-ously, are very well controllable, extremely efficient and quiet (occupational safety, environmental protection, noise emission). There are versions with different numbers of stages, various cooling and lubricating processes or drive types.

The most common model is the single-stage, oil-lubricated rotating screw compressor. Wherever even the lowest quantities of oil in the compressed air would contaminate the product or the process, oil-free compressors are used.

At the air inlet and the compressed air outlet, pressure and temperature are measured. For this, both pressure gauges/thermometers for direct display, and also pressure sensors/resistance thermometers with Pt100 or PTC sensors are standard instrumentation. In addition, pressures and differ-ential pressures at the suction filter and at the oil reservoir/filter are monitored.

Further temperature measuring points are found at the oil cooler or in the area of compressed air preparation (e. g. filter drier). Furthermore, our measuring instruments also reliably monitor the pressure and the level in the compressed air tank.

1

3

2

4

5

6

7 8

Air inlet – PressureAir inlet – TemperatureOutlet of the compressor stage – PressureOutlet of the compressor stage – Temperature

Compressed air tank – PressureCondensate in compressed air tank – LevelCompressed air outlet – PressureCompressed air outlet – Temperature

1 5

2 6

3 7

4 8

Legend – Screw compressors:

10

Product selection Screw compressors

Pressure

Temperature

Level

Pressure sensors


Pressure gauges

Optoelectronic switches Magnetic float switches

Float switches


Pressure switches

Thermometers with switch contacts Temperature switches

C-2O-10

111.10111.12

OLS-C01OLS-C05

HLS-M

Hand-helds

RLS-1000RLS-2000

Continuous measurement with floatRLT-1000RLT-2000

TF35TF37TF45TF58TF59TR33

PSD-30

SB15SC15

TFS35

5 5

44

3 3

22

1 1

6 6

6

57 7

42 8 88

Adapters and sealings

11

Piston compressorsPiston compressors are 1-, 2-, 3- or 4-cylinder versions, corresponding to the compressed air demand or the level of pressure required of them. With a 2-cylinder compressor as “parallel switching”, the generated air volume is doubled. In “series switching”, where the output of the first cylinder is connected to the input of the second cylinder, higher system pressures are achieved.

A piston compressor consists of a crankshaft, a connecting rod, a cylinder and piston and a valve head. The crankshaft is driven via a V-belt, usually by an electric motor.

There are small models which only consist of a motor with cylinder/piston. However, most compressors have a com-pressed air tank, in order to maintain a stable system pressure to the compressed air consumer.

The operation of compressed air tools leads to dropping pressure in the tank. When the pressure drops below the lower limit, the motor starts; when the upper limit is exceeded, the motor automatically switches off. Pressure switches ensure a stable system pressure within the set limits (switch points).

The pressure in the tank, so the available working pressure, and thus also the function of the on/off switch, is reliably indicated by the WIKA pressure gauge.

1

3

2

Compressed air tank – PressureWorking air – PressureCompressed air input in the tank – Pressure3

1

2

Legend – Piston compressors:

12

Product selection Piston compressors

Pressure

Pressure sensors Pressure gauges Pressure switches

C-2O-10

Pneumatic hand test pump

111.10111.12

PSM01PSM02


11 322

Mating connector

13

Pumps and systemsThe first pumps ensured the supply of drinking water to people, thus increasing the quality of life. Today, pumps supply the widest range of media in many processes and designs. The safe monitoring and automatic control of output pressures and delivery volumes is important. Specially for these measuring tasks, WIKA offers the right portfolio for each application and each pump.

Our pressure switches protect centrifugal pumps with insufficient input pressure against dry running.

Pressure sensors measure the pressure at the output and allow a constant system pressure through energy-efficient speed control. They detect pressure rises when running against a closed valve or gate, thus protecting the pump.

Diaphragm pumps are frequently used with aggressive or toxic media. Here, reliable diaphragm monitoring by pressure switches or process transmitters ensures the protection of people and the environment.

2a 3

1

2b

Input pressure – PressureDry run protection – PressureDry run protection – LevelOutput pressure – Pressure

1

2a

2b

3

Legend – Pumps and systems:

14

Product selection Pumps and systems

A-10IS-3O-10S-11S-20

Pressure

Temperature

Level

Pressure sensors

Submersible pressure sensors


Dial thermometers

Pressure gauges

Level switches


Pressure switches


IL-10LS-10LW-1

Hand-helds

111.10111.12113.53131.11213.53

OLS-C01 RLT-1000RLT-2000RLT-3000

PSD-30 PSM01PSM02

2a

1

2b

3

2b

3

3

Cooling elements

15

Tank level measurementWhenever liquid media circulate from and into a storage tank in the circuit, for example the cooling lubricant of a machine tool or when liquids are conveyed from a tank or delivered into a tank, the filling height in the tank is a relevant control variable.

This can be designed as a simple on/off control of the pump using a float switch or an optoelectronic level switch. Fre-quently, a continuously measuring submersible pressure sensor (hydrostatic pressure of the liquid column in the tank) is also used to operate an energy-efficient speed-controlled pump.

For all installations, the customer requires a “fit and forget” solution. The plant must function 100 % reliably, resistant against the widest variety of media and insensitive to solids. Of course this also applies to float switches and submersible pressure sensors

The pictured example of a sewage lifting system shows the challenging task of maintenance-free level measurement with an extremely solids-laden medium. Here WIKA, in close cooperation with our customers, has developed a solution with unique reliability.

1

Level1

Legend – Tank level measurement:

16

Product selection Tank level measurement


Pressure

Pressure sensors Pressure gauges Pressure switches

Level

Submersible pressure sensors Optoelectronic switches

Float switches

LS-10LW-1

Hand-helds

OLS-C01OLS-C02

RLS-6000 HLS-P HLS-M2

1

1

1

Stopcocks

17

Applications

General machine building

Plastics machinery

Filter systems

Test benches Textile machinery

Packing machinery

Machine tools

The close cooperation with our customers enables instru-ments that meet individual requirements in a very special way and reliably ensure machine functionality. This increases the performance of equipment and strengthens the competi-tiveness and market position of companies.

Our developments with more than 20,000 customers in the machine-building sector have led to a globally unique product programme covering the entire range of instrumen-tation requirements. The picture shows a selection of the application areas for which we have already implemented specific measurement technology.

18

Pressure measurement

Pressure gauges

111.16 213.53113.13

Panel mounting series, with/without spring clips

Stainless steel case, with liquid filling

Plastic case, with liquid filling

Nominal size: 40, 50, 63 mmScale range: -1 … 0 to 0 … 400 barAccuracy class: 1.6/2.5Data sheet: PM 01.10, PM 01.15

Nominal size: 40, 50, 63 mmScale range: -1 … 0 to 0 … 400 barAccuracy class: 2.5Ingress protection: IP65Data sheet: PM 01.04

Digital pressure gauges

CPG500232.50, 233.50 CPG1500

Digital pressure gaugesStainless steel version Precision digital pressure gauge

Accuracy (% of span): 0.25 ∓1 digitMeasuring range: ■ 0 … 60 to 0 … 1,000 bar

■ -1 … +20 to -1 … + 40 barSpecial feature: ■ Robust case with protective

rubber cap ■ Simple operation using four buttons

Data sheet: CT 09.01

Accuracy (% of span): down to 0.05 FSMeasuring range: -1 ... 1,000 barSpecial feature: ■ Integrated data logger

■ WIKA-Cal compatible ■ Data transfer via WIKA-Wireless ■ Robust case IP65


Nominal size: 50, 63, 100 mmScale range: ■ NS 50: -1 … 0 to 0 … 400 bar

■ NS 63, 100: -1 … 0 to 0 … 1,000 bar

Accuracy class: 1.0 (NS 100), 1.6 (NS 50, 63)Ingress protection: IP65Data sheet: PM 02.12

GL

Further products and services at www.wika.us

Nominal size: 63, 100, 160 mmScale range: ■ NS 63: 0 … 1 to 0 … 1,000 bar

■ NS 100: 0 … 0.6 to 0 … 1,000 bar ■ NS 160: 0 … 0.6 to 0 … 1,600 bar

Accuracy class: 1.0 (NS 100, 160), 1.6 (NS 63)

Ingress protection: IP65Data sheet: PM 02.02

GL

19

Accuracy (% of span): ≤ 0.5Measuring range: ■ 0 … 0.1 to 0 … 6,000 bar

■ 0 … 0.25 to 0 … 25 bar abs. ■ -1 … 0 to -1 … +24 bar

Special feature: ■ Further worldwide Ex approvals ■ High-pressure version (optional) ■ Flush process connection (optional)

■ Suitable for SIL 2 per IEC 61508/IEC 61511

Data sheet: PE 81.58

GL®

S-11S-20

For viscous and particle-laden media

For superior demands

IS-3

O-10

Ex ia, Ex nA, Ex tc

OEM version

Non-linearity (± % of span): ≤ 0.5 BFSLMeasuring range: ■ 0 … 6 to 0 … 600 bar

■ -1 … +5 to -1 … +59 barSpecial feature: ■ For OEM quantities

■ Customer-specific variants ■ Special version for applications with water as medium


Non-linearity (± % of span): ≤ 0.2 BFSLMeasuring range: ■ 0 … 0.1 to 0 … 600 bar

■ 0 … 0.25 to 0 … 16 bar abs. ■ -1 … 0 to -1 … +24 bar

Special feature: ■ Flush process connection ■ Medium temperature up to 150 °C ■ Comprehensive stocks


®

Non-linearity (± % of span): ≤ 0.125, 0.25 or 0.5 BFSL

Measuring range: ■ 0 … 0.4 to 0 … 1,600 bar ■ 0 … 0.4 to 0 … 40 bar abs. ■ -1 … 0 to -1 … +59 bar

Special feature: ■ Extreme operating conditions ■ Customer-specific variants ■ Free test report


Pressure sensors

A-10 C-2

For common demands For air compressors

Non-linearity (± % of span): ≤ 0.25 or 0.5 BFSLMeasuring range: ■ 0 … 0.05 to 0 …1,000 bar

■ 0 … 0.1 to 0 … 25 bar abs. ■ -0.025 ... +0.025 to -1 … +24 bar

Special feature: ■ Compact design ■ Free test report ■ 2 million possible variants


GL

Accuracy (± % of span): ≤ 2 or 1Measuring range: ■ 0 … 6 to 0 … 60 bar

■ -1 … +10 to -1 … +45 barSpecial feature: ■ Robust design

■ Compact design ■ Long service life and high reliability


20


P-30, P-31HP-2

With high precisionFor highest pressure applications

Accuracy (± % of span): ≤ 0.25 or 0.5Measuring range: 0 … 1,600 to 0 … 15,000 barSpecial feature: ■ Very high long-term stability

■ Excellent load cycle stability ■ Cavitation protection (optional)


Accuracy (± % of span): ≤ 0.1 or 0.05Measuring range: ■ 0 … 0.25 to 0 … 1,000 bar

■ 0 … 0.25 to 0 … 25 bar abs. ■ -1 … 0 to -1 … +15 bar

Special feature: ■ No additional temperature error in the range 10 ... 60 °C

■ Flush process connection (optional)

■ Analogue, CANopen® or USBData sheet: PE 81.54

Further products and services at www.wika.us 21

Nominal size: 63 mmScale range: 0 … 1 to 0 … 1,000 barAccuracy class: 1.6Ingress protection: IP54, filled IP65Data sheet: PV 12.03

Pressure gauges with output signal

PGT23.063 PGT23.100, PGT23.160

Bourdon tube, stainless steel version


Nominal size: 100, 160 mmScale range: 0 … 0.6 to 0 … 1,600 barAccuracy class: 1.0Ingress protection: IP54, filled IP65Data sheet: PV 12.04

Contact pressure gauges

PGS23.063 PGS23.100, PGS23.160

Bourdon tube, stainless steel, safety version


Nominal size: 63 mmScale range: 0 … 4 to 0 … 400 barAccuracy class: 1.6Ingress protection: IP54Data sheet: PV 22.03

Nominal size: 100, 160 mmScale range: 0 … 0.6 to 0 … 1,600 barAccuracy class: 1.0Ingress protection: IP54Data sheet: PV 22.02

22


Pressure switches

PSD-30

PSM01 PSM02

Electronic pressure switch with display

For socket wrench mounting With settable hysteresis

PSM03

With adjustment knob

Accuracy (% of span): ≤ 1Measuring range: ■ 0 … 1 to 0 … 1.000 bar

■ 0 … 1 to 0 … 25 bar abs. ■ -1 … 0 to -1 … +24 bar

Special feature: ■ Easily readable, robust display ■ Intuitive and fast setup ■ Easy and flexible mounting configurations

■ Flush process connection (optional)

■ For temperature and level switch-es see www.wika.de/hattrick


Setting range: 0.2 … 2 to 40 … 400 barMaterial: Galvanised steel, stainless steelSwitching power: 1A/4A, AC 48 V

0.5A/2A, DC 24 VSwitching cycles: 1 x 106

Data sheet: PV 34.81

Setting range: 0.2 … 2 to 40 … 400 barMaterial: Galvanised steel, stainless steelSwitching power: 1A/4A, AC 250V



Setting range: 0.2 … 2 to 40 … 400 barMaterial: Zinc diecast, aluminiumSwitching power: 1A/4A, AC 250 V




Dial thermometers

A43 52 55

Heating technology, standard version

Industrial series, axial and radial Stainless steel version, axial and radial, adjustable stem and dial

53 54 IFC

Industrial series, axial, adjustable stem and dial

Industrial series, axial, adjustable stem and dial

Standard version

Nominal size: 25, 33, 40, 50, 63, 80, 100, 160 mm

Scale range: -30 … +50 to 0 … +500 °CPermissible operating pressure at thermowell/stem:

Max. 25 bar

Wetted parts: Stainless steelData sheet: TM 52.01

Nominal size: 63, 100, 160 mmScale range: -70 … +70 to 0 … +600 °CWetted parts: Stainless steelOption: Liquid damping to max. 250 °C

(case and probe)Data sheet: TM 55.01

Nominal size: 3", 5"Scale range: -70 … +70 to 0 … +600 °CWetted parts: Stainless steelOption: Liquid damping to max. 250 °C (case

and probe)Data sheet: TM 53.01

Nominal size: 63, 80, 100, 160 mmScale range: -70 … +70 to 0 … +600 °CWetted parts: Stainless steelOption: Liquid damping to max. 250 °C (case

and probe)Data sheet: TM 54.01

GL

Nominal size: 52, 60, 80, 100 mm48 x 48, 72 x 72, 96 x 96 mm

Scale range: -100 … +400 °CWetted parts: Copper alloyOption: ■ Square case version

■ Other case materials ■ with micro switch

Data sheet: TM 80.01

Nominal size: 63, 80, 100 mmScale range: 0 … 120 °CPermissible operating pressure at thermowell/stem:

Max. 6 bar

Wetted parts: BrassData sheet: TM 43.01

24

Temperature measurement

Thermometers with switch contacts

SB15 SC15

Expansion thermometer with micro switch, safety temperature limiter

Expansion thermometer with micro switch, indicating temperature controller

Nominal size: 60, 80, 100 mm72 x 72, 96 x 96 mm

Scale range: 0 … 400 °CWetted parts: Copper alloyOption: Sheet steel versionData sheet: TV 28.03

Nominal size: 60, 80, 100 mm45 x 45, 72 x 72, 96 x 96 mm

Scale range: -100 … +400 °CWetted parts: Copper alloyOption: Sheet steel versionData sheet: TV 28.02


Thermocouples

TC10-D TC46 TC47-AB

TC53

Threaded, miniature design Hot runner thermocouple Thermocouple for plastics machinery

Bayonet thermocouple

Sensor element: Type K, J, E, N or TMeasuring range: -200 … +600 °CMeasuring point: Ungrounded or groundedProcess connection: Mounting threadData sheet: TE 65.04

Sensor element: Type J or KMeasuring range: -25 … +400 °CMeasuring point: Ungrounded or groundedFeature: ■ Probe diameter 0.5 … 3.0 mm

■ Plastic-moulded transitionData sheet: TE 65.46

Measuring range: -25 … +400 °CMeasuring element: Type J or KMeasuring point: Ungrounded or groundedFeature: ■ Various process connections

■ Connection lead glass fibre with stainless steel braid

Data sheet: TE 67.20

Measuring element: Model K, J, N, E or TMeasuring range: -200 … +1,200 °CMeasuring point: Ungrounded or groundedFeature: ■ Single and dual thermocouple

■ Explosion-protected versions

Temperature transmitter

T32.xS

Standard version

Input: Resistance thermometers, thermocouples, potentiometers

Accuracy: < 0.1 %Output: 4 … 20 mA, HART® protocolSpecial feature: TÜV certified SIL version

(full assessment)Data sheet: TE 32.04

26

Temperature probes with display


TF58, TF59 TF-LCD 32

Standard version Longlife digital thermometer Machine glass thermometer, V-form

Nominal size: 58 x 25 mm, 62 x 11 mmScale range: -50 … 250 °CWetted parts: Copper alloyOption: ■ Vertical arrangement

■ Special scales ■ Other case materials

Data sheet: TM 80.02

Measuring range: -40 … +120 °CFeature: ■ Dust and waterproof case, IP68

■ Battery or solar powered ■ Extremely long service life


Nominal size: 110, 150, 200 mmScale range: -30 … +200 °CWetted parts: Copper alloyOption: ■ Dual scale °F/°C

■ 3 variants: straight, 90° and 135°Data sheet: TM 32.02


TSD-30

Electronic temperature switch with display

Measuring range: -20 … +80 °COutput: ■ Switching outputs PNP or NPN

■ 4 … 20 mA ■ 0 … 10 V ■ IO-Link 1.1


TFS35

Bimetal temperature switch

Switching temperature: 50 … 200 °C, fixedFeatures: ■ Compact design

■ Automatic reset ■ No capillary needed

Data sheet: TV 35.01


TR10-B TR10-C TR10-D

For additional thermowell Threaded, with fabricated thermowell

Threaded, miniature design

Sensor element: 1 x Pt100, 2 x Pt100Measuring range: -200 … +600 °CConnection method: 2-, 3- and 4-wireMeasuring insert: MI cableData sheet: TE 60.02

Sensor element: 1 x Pt100, 2 x Pt100Measuring range: -200 … +600 °CConnection method: 2-, 3- and 4-wireProcess connection: Mounting threadData sheet: TE 60.03



TF35 TF37 TF45

OEM screw-in thermometer with plug connection

Screw-in thermometer with connection lead

OEM insertion thermometer with connection lead

Measuring range: -50 … +250 °CMeasuring element:

Pt100, Pt1000, NTC, KTY, Ni1000

Feature: ■ Compact design ■ Very high vibration resistance ■ Ingress protection of IP54 to IP69K, depending on the connector


Measuring range: -50 … +260 °CMeasuring element:

Pt100, Pt1000, NTC, KTY, Ni1000

Feature: ■ Connection lead from PVC, silicone, PTFE

■ Very high vibration resistanceData sheet: TE 67.12

Measuring range:

-50 … +250 °C

Measuring element:

Pt100, Pt1000, NTC, KTY, Ni1000

Feature: ■ Connection lead from PVC, silicone, PTFE

■ Probe sleeve from stainless steel ■ Protected against dust and water jets, IP65Data sheet: TE 67.15

28

TR10-H TR30 TR31

Without thermowell Compact version OEM miniature design


Sensor element: 1 x Pt100Measuring range: -50 … +250 °COutput: Pt100, 4 … 20 mAData sheet: TE 60.30

Sensor element: 1 x Pt100, 1 x Pt1000Measuring range: -50 … +250 °COutput: Pt100, Pt1000, 4 ... 20 mACSA: Ordinary and hazardous locationsData sheet: TE 60.31


TR33 TR40

Miniature design Cable resistance thermometer

Sensor element: 1 x Pt100, 1 x Pt1000Measuring range: -50 … +250 °COutput: Pt100, Pt1000, 4 … 20 mACSA: Ordinary locationsData sheet: TE 60.33

Sensor element: 1 x Pt100, 2 x Pt100Measuring range: -200 … +600 °CConnection method: 2-, 3- and 4-wireCable: PVC, silicone, PTFEData sheet: TE 60.40


Float switches

HLS-M1 HLS-M2

RLS-2000 RLS-3000 RLS-6000

Plastic version, with cable outlet

Stainless steel version, with cable outlet

Plastic version Stainless steel version, with temperature output signal

For water and wastewater technology

Process connection: ■ ½" NPT (installation in the tank from outside)

■ G ¼" (installation in the tank from inside)

Pressure: 1 barTemperature: -10 … +80 °CMaterial: PPElectrical connection: CableData sheet: LM 30.06

Process connection: ■ ½" NPT (installation in the tank from outside)

■ G ¼" (installation in the tank from inside)

Pressure: 5 barTemperature: -40 … +120 °CMaterial: Stainless steel 1.4301Electrical connection: Cable or connectorData sheet: LM 30.06

RLS-1000

Stainless steel version

Switch points: Up to 4(normally closed, normally open, change-over contact)

Medium temperature: -30 … +80 °C-30 … +150 °C optional

Guide tube length: 60 … 1,500 mmData sheet: LM 50.03


Medium temperature: -30 … +80 °C-30 … +120 °C optional



Temperature output: Normally closed, normally open, Pt100, Pt1000

Medium temperature: -30 … +80 °C(-30 … +150 °C optional)


Switching output: Normally closed, normally open, change-over contact

Medium density: ≥1,000 kg/m3

Medium temperature: -10 … +60 °CGuide tube length: 150 … 1,000 mmData sheet: LM 50.09

30

Level measurement

Accuracy (± % of span): ≤ 0.5 or ≤ 1Measuring range: 0 … 0.1 to 0 … 6 barOutput signal: ■ 4 ... 20 mA (2-wire)

■ 4 … 20 mA + HART® (2-wire) ■ DC 0.1 … 2.5 V (3-wire)

Special feature: ■ Temperature output 10 ... 50 °C (optional)

■ Explosion protection per ATEX (optional) and IECEx (optional)

Data sheet: LM 40.03

Submersible pressure sensors

LSD-30

IL-10 LS-10 LW-1

Electronic level switch, with display

Intrinsically safe Standard version For water and wastewater

Accuracy (± % of span): ≤ 0.25 or 0.5Measuring range:

0 … 0.1 to 0 … 25 bar

Special feature:

■ Explosion protection in accordance with ATEX, FM, CSA and EAC

■ Hastelloy design (optional) ■ Highly resistive FEP cable (optional)


GL

Accuracy (± % of span): ≤ 0.5Measuring range: 0 … 0.25 to 0 … 10 barData sheet: PE 81.55

Measuring range: Probe length 250, 370, 410, 520, 730 mm

Density: ≥ 0.7 g/cm3 (NBR float)Switching output: ■ 1 or 2 (PNP or NPN)

■ Analogue output (optional)Process connection: G ¾ A, ¾ NPTData sheet: LM 40.01


Optoelectronic switches

OLS-C01

OEM switch, compact design, standard version

Material: Stainless steel, borosilicate glassProcess connection: G ⅜", G ½" or M12 x 1Pressure: Max. 25 barTemperature: -30 … +100 °CSwitching output 1 x PNPData sheet: LM 31.31

OLS-C04

OEM switch, compact design, refrigerant version, with transistor output

Material: Steel, nickel-plated; glassProcess connection: G ½", ½" NPTPressure: Max. 40 barTemperature: -40 … +100 °CSwitching output 1 x PNPData sheet: LM 31.34

OLS-C02

OEM switch, compact design, with selectable switch length

Material: Stainless steel, borosilicate glassProcess connection: G ½"Pressure: Max. 25 barTemperature: -30 … +100 °CSwitch length: 65 … 3,000 mmSwitching output 1 x PNPData sheet: LM 31.32

OLS-C05 OLS-C20

OEM switch, compact design, high-temperature version

Compact design, high-pressure version

Material: Stainless steel, borosilicate glassProcess connection: G ½"Pressure: Max. 25 barTemperature: -40 … +150 °CSwitching output 1 x PNPData sheet: LM 31.33

Material: Stainless steel, quartz glassProcess connection: ■ M16 x 1.5

■ G ½ A ■ ½ NPT

Insertion length: 24 mmPressure: 0 … 50 barTemperature: -30 … +135 °CData sheet: LM 31.02

32

Continuous measurement with float

RLT-2000RLT-1000 RLT-3000

Plastic versionStainless steel version Stainless steel version with temperature output signal

Level measurement

Accuracy: 12, 10, 6 or 3 mmOutput signal: Resistance signal

or 4 … 20 mATemperature: -30 … +80 °C

(+120 °C optional)Guide tube length: 150 … 1,500 mmData sheet: LM 50.02

Accuracy: 12, 10, 6 or 3 mmOutput signal: Resistance signal

or 4 … 20 mATemperature: -10 … +80 °C

(-30 … +120 °C optional)Guide tube length: 150 … 1,500 mmData sheet: LM 50.01

Accuracy: 12, 10, 6 or 3 mmOutput signal: Level: 4 … 20 mA

Temperature: 4 … 20 mA, Pt100 or Pt1000-30 … +100 °C


Flow switches

FWS

Flow monitor

Material: Stainless steel, brassProcess connection: G ¼ ... G 1½Flow range:

Media:Output:

Data sheet:

0.005 ... 250 l/min (water), 0.2 ... 1,450 NL/min (air) Liquids and gases Optionally pointer, sight glass, reed contactFL 30.01

FSD-3

Calorimetric flow switch

Output signal: Flow: 4 … 20 mA, PNP, NPNTemperature: 4 … 20 mA, PNP, NPNDiagnostics: PNP, NPN

Process connection: G ¼ A, G ½ A, ¼ NPT, ½ NPT or M18 x 1.5

Measuring range: Water: 5 ... 150 cm/sOil: 3 ... 300 cm/s

Data sheet: FL 80.01

Flow measurement


Calibration instruments

Calibration technology

CPP700-H

CPH6300

CPP30

CPG-KITH, CPG-KITP

Hydraulic hand test pump

Hand-held pressure indicator

Pneumatic hand test pump

Hydraulic or pneumatic service kit

Measuring range: 0 … 0.025 to 0 … 1,000 barAccuracy: 0.2 %, 0.1 % (optional)Special feature: ■ Robust and waterproof case with

IP65, IP67 ■ Integrated data logger ■ Differential pressure measurement (optional)


Measuring range: -950 mbar … +35 barMedium: Ambient airSpecial feature: ■ Pressure and vacuum generation

switchable ■ Compact dimensions


■ Simple testing and adjustment of pressure measuring instruments

■ Kit consists of a CPG1500 reference instrument and a CPP-700H hand pump (hydraulic Pmax. 700 bar) or CPP-30 (pneumatic Pmax. 30 bar)

Measuring range: 0 … 700 or 0 … 1,000 barMedium: Oil or waterSpecial feature: ■ Integrated medium reservoir

■ Ergonomic handlingData sheet: CT 91.07

34

Accessories

Accessories

910.14, 910.17

910.10, 910.11, 910.81 910.25

Adapters and sealings Repeater power supplies Cooling elements

Stopcocks and shut-off valves Mating connectorValve manifold for differential pressure measuring instruments


WIKA Instrument, LP1000 Wiegand Boulevard / Lawrenceville, GA 30043Tel. (770) 513-8200 / Fax (770) [email protected] / www.wika.us

WIKA worldwideEurope

AustriaWIKA MessgerätevertriebUrsula Wiegand GmbH & Co. KGPerfektastr. 731230 ViennaTel. +43 1 8691631Fax: +43 1 [email protected]

BelarusWIKA BelarusUl. Zaharova 50B, Office 3H220088 MinskTel. +375 17 2945711Fax: +375 17 [email protected]

BeneluxWIKA BeneluxIndustrial estate De BerkNewtonweg 126101 WX EchtTel. +31 475 535500Fax: +31 475 [email protected]

BulgariaWIKA Bulgaria EOODAkad.Ivan Geshov Blvd. 2EBusiness Center Serdika, office 3/1041330 SofiaTel. +359 2 82138-10Fax: +359 2 [email protected]

CroatiaWIKA Croatia d.o.o.Hrastovicka 1910250 Zagreb-LuckoTel. +385 1 6531-034Fax: +385 1 [email protected]

FinlandWIKA Finland OyMelkonkatu 2400210 HelsinkiTel. +358 9 682492-0Fax: +358 9 [email protected]

FranceWIKA Instruments s.a.r.l.Immeuble Le Trident38 avenue du Gros Chêne95220 HerblayTel. +33 1 787049-46Fax: +33 1 [email protected]

GermanyWIKA Alexander Wiegand SE & Co. KGAlexander-Wiegand-Str. 3063911 KlingenbergTel. +49 9372 132-0Fax: +49 9372 [email protected]

ItalyWIKA Italia S.r.l. & C. S.a.s.Via G. Marconi 820020 Arese (Milano)Tel. +39 02 93861-1Fax: +39 02 [email protected]

PolandWIKA Polska spółka z ograniczoną odpowiedzialnością sp. k.Ul. Legska 29/3587-800 WloclawekTel. +48 54 230110-0Fax: +48 54 [email protected]

RomaniaWIKA Instruments Romania S.R.L.050897 BucurestiCalea Rahovei Nr. 266-268Corp 61, Etaj 1Tel. +40 21 4048327Fax: +40 21 [email protected]

RussiaAO WIKA MERAWjatskaya Str. 27, Building 17Office 205/206127015 MoscowTel. +7 495-648018-0Fax: +7 [email protected]

SerbiaWIKA Merna Tehnika d.o.o.Sime Solaje 1511060 BeogradTel. +381 11 2763722Fax: +381 11 [email protected]

SpainInstrumentos WIKA S.A.U.C/Josep Carner, 11-1708205 Sabadell BarcelonaTel. +34 933 9386-30Fax: +34 933 [email protected]

SwitzerlandMANOMETER AGIndustriestrasse 116285 HitzkirchTel. +41 41 91972-72Fax: +41 41 [email protected]

TurkeyWIKA Instruments IstanbulBasinc ve Sicaklik Ölcme CihazlariIth. Ihr. ve Tic. Ltd. Sti.Bayraktar Bulvari No. 1734775 Yukari Dudullu - IstanbulTel. +90 216 41590-66Fax: +90 216 [email protected]

UkraineTOV WIKA PryladM. Raskovoy Str. 11, APO 20002660 KyivTel. +38 044 4968380Fax: +38 044 [email protected]

United KingdomWIKA Instruments LtdMerstham, Redhill RH13LGTel. +44 1737 644-008Fax: +44 1737 [email protected]

North America

CanadaWIKA Instruments Ltd.Head Office3103 Parsons RoadEdmonton, Alberta, T6N 1C8Tel. +1 780 463-7035Fax: +1 780 [email protected]

USAWIKA Instrument, LP1000 Wiegand BoulevardLawrenceville, GA 30043Tel. +1 770 513-8200Fax: +1 770 [email protected]

Gayesco-WIKA USA, LP229 Beltway Green BoulevardPasadena, TX 77503Tel. +1 713 475-0022Fax: +1 713 [email protected]

Mensor Corporation201 Barnes DriveSan Marcos, TX 78666Tel. +1 512 396-4200Fax: +1 512 [email protected]

Latin America

ArgentinaWIKA Argentina S.A.Gral. Lavalle 3568(B1603AUH) Villa MartelliBuenos AiresTel. +54 11 47301800Fax: +54 11 [email protected]

BrazilWIKA do Brasil Ind. e Com. Ltda.Av. Úrsula Wiegand, 0318560-000 Iperó - SPTel. +55 15 3459-9700 Fax: +55 15 [email protected]

ChileWIKA Chile S.p.A.Los Leones 2209Providencia SantiagoTel. +56 2 [email protected]

ColombiaInstrumentos WIKA Colombia S.A.S.Avenida Carrera 63 # 98 - 25Bogotá – ColombiaTel. +57 1 624 [email protected]

MexicoInstrumentos WIKA Mexico S.A. de C.V.Viena 20 Ofna 301Col. Juarez, Del. Cuauthemoc06600 Mexico D.F.Tel. +52 55 50205300Fax: +52 55 [email protected]

Asia

AzerbaijanWIKA Azerbaijan LLCCaspian Business Center9th floor 40 J.Jabbarli str.AZ1065 BakuTel. +994 12 49704-61Fax: +994 12 [email protected]

ChinaWIKA Instrumentation Suzhou Co., Ltd.81, Ta Yuan Road, SNDSuzhou 215011Tel. +86 512 6878 8000Fax: +86 512 6809 [email protected]

IndiaWIKA Instruments India Pvt. Ltd.Village Kesnand, WagholiPune - 412 207Tel. +91 20 66293-200Fax: +91 20 [email protected]

IranWIKA Instrumentation Pars Kish (KFZ) Ltd.Apt. 307, 3rd Floor8-12 Vanak St., Vanak Sq., TehranTel. +98 21 88206-596Fax: +98 21 [email protected]

JapanWIKA Japan K. K.MG Shibaura Bldg. 6F1-8-4, Shibaura, Minato-kuTokyo 105-0023Tel. +81 3 5439-6673Fax: +81 3 [email protected]

KazakhstanTOO WIKA KazakhstanRaimbekstr. 169, 3rd floor050050 AlmatyTel. +7 727 2330848Fax: +7 727 [email protected]

KoreaWIKA Korea Ltd.39 Gajangsaneopseo-ro Osan-siGyeonggi-do 447-210Tel. +82 2 86905-05Fax: +82 2 [email protected]

MalaysiaWIKA Instrumentation (M) Sdn. Bhd.No. 23, Jalan Jurukur U1/19Hicom Glenmarie Industrial Park40150 Shah Alam, SelangorTel. +60 3 5590 [email protected]

PhilippinesWIKA Instruments Philippines Inc.Ground Floor, Suite ARose Industries Building#11 Pioneer St., Pasig CityPhilippines 1600Tel. +63 2 234-1270Fax: +63 2 [email protected]

SingaporeWIKA Instrumentation Pte. Ltd.13 Kian Teck Crescent628878 SingaporeTel. +65 6844 5506Fax: +65 6844 [email protected]

TaiwanWIKA Instrumentation Taiwan Ltd.Min-Tsu Road, Pinjen32451 TaoyuanTel. +886 3 420 6052Fax: +886 3 490 [email protected]

ThailandWIKA Instrumentation Corporation (Thailand) Co., Ltd.850/7 Ladkrabang Road, LadkrabangBangkok 10520Tel. +66 2 32668-73Fax: +66 2 [email protected]

Africa / Middle East

EgyptWIKA Near East Ltd.Villa No. 6, Mohamed FahmyElmohdar St. - of Eltayaran St.1st District - Nasr City - CairoTel. +20 2 240 13130Fax: +20 2 240 [email protected]

NamibiaWIKA Instruments Namibia Pty Ltd.P.O. Box 31263PioniersparkWindhoekTel. +26 4 61238811Fax: +26 4 [email protected]

South AfricaWIKA Instruments Pty. Ltd.Chilvers Street, DenverJohannesburg, 2094Tel. +27 11 62100-00Fax: +27 11 [email protected]

United Arab EmiratesWIKA Middle East FZEWarehouse No. RB08JB02P.O. Box 17492Jebel Ali, DubaiTel. +971 4 883-9090Fax: +971 4 [email protected]

Australia

AustraliaWIKA Australia Pty. Ltd.Unit K, 10-16 South StreetRydalmere, NSW 2116Tel. +61 2 88455222Fax: +61 2 [email protected]

New ZealandWIKA Instruments LimitedUnit 7 / 49 Sainsbury RoadSt Lukes - Auckland 1025Tel. +64 9 8479020Fax: +64 9 [email protected]

B057-300 05/17 WIKA® is a registered trademark of WIKA Alexander Wiegand SE & Co. KG., used under license by WIKA Instrument, LP. Copyright 2017 WIKA Instrument, LP. All Rights Reserved.

applications and subsystems for machine...

Documents