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V I S H A Y S I L I C O N I X
ICs Application Note
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Revision: 18-Jul-16 1 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
www.vishay.com
by Ronald Vinsant
ABSTRACTThere are many applications that require that a voltage rail within a system be capable of being adjusted by a digital or analog control signal. These circuits may only need to do a margining function in a test mode, vary the output voltage from the regulator by only a small amount to optimize specific performance parameters, or perhaps the voltage must be widely scalable to allow for the use of different sensors in an industrial application. This application note will show a number of different solutions to these design challenges by utilizing the Vishay SiC40X series of synchronous buck regulators. A key aspect of this design is the COT architecture of this family of products, which allows adaptability of the control system to the different operating points of the regulator without any iterative compensation design.
A spreadsheet tool and simulation schematic will be introduced that enable the user to quickly derive a solution with knowledge of only a few required parameters. Confirmation of the validity of these two tools will be shown by use of the SiC401DB, SiC402DB, and SiC403DB reference board, with the addition of only two resistors, a capacitor, and a user-supplied voltage source. This source could be an existing rail with an analog switch, a GPIO or PWM on an FPGA or processor, or a DAC.
SiC40X DESCRIPTIONThe Vishay Siliconix SiC401A/B, SiC402A/B, and SiC403A/B are advanced stand-alone synchronous buck regulators, featuring integrated power MOSFETs, a bootstrap switch, and a programmable LDO in space-saving PowerPAK® MLP55-32L pin packages.
The SiC401A/B, SiC402A/B, and SiC403A/B are capable of operating with all ceramic solutions and switching frequencies up to 1 MHz. The programmable frequency, synchronous operation, and selectable power-save feature allow operation at high efficiency across the full range of load current. See www.vishay.com/doc?62768.
THE REFERENCE BOARDThis reference board allows the end user to evaluate the SiC401A/B, SiC402A/B, and SiC403A/B for their features and all functionalities. It can also be a reference design for a user's application. See www.vishay.com/doc?62923.
CALCULATION TOOLSThe designer can start their design by using the reference board mentioned above. If the reference board does not meet the goals of the designer’s application, then a design tool is available online at www.vishay.com/doc?62923.
Once a regulator design has been chosen, there is an Excel tool, an AVS calculator, located at www.vishay.com/doc?77389.
This tool allows the designer to add to the existing regulator circuit adjustability of the output voltage through an external signal from a DAC or other voltage source. In addition, this spreadsheet has some programmer’s tools to make the writing of software to drive the DAC easier.
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 2 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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HOW IT WORKS
Theory
To describe the theory of operation, a design from Vishay’s AVS calculator tool has been chosen that extends to the boundaries of operation of the SiC40X family of regulators (Fig. 1). The yellow cells indicate the only parameters required from a user to generate a design. Details of the calculator will be covered later in this application note.
Fig. 1 - Calculation Results for Theory of Operation
Fig. 2 shows a schematic of the reference board. The area circled in black is where a signal will be injected to alter the output voltage. R53, R54, and C38 have been added to the original schematic. In all the simulations below, the op-amps that are used are very close to ideal, thus the calculations are very exacting.
Fig. 2 - Reference Board Schematic (Modified)
The circled area in Fig. 2 provides a simplified view of DC operation.
Step 1: Calculate RTOP and RDAC
VREF (V)
RBOT (R23above)
(Ω)
IRBOT
(A)SiC4XX VOUT
max. (V)
SiC4XX VOUT min.
(V)
DetermineDAC gain (DAC V / output V)
(ratio)
Determinezero RDAC
currentpoint for
VOUT(VDAC = VREF)
(V)
Calculate
RTOP(Ω)
Calculate
RDAC(Ω)
0.6 5110 0.000117 5 0.25 -1.9 3.86 27764.33 14612.81
DAC max.VOUT(V)
DAC bits (number)
DAC LSB(V)
1 DAC LSBadjust in
SiC4XX VOUT(V)
Total count(theoreticalnumber of
voltage steps fromDAC)
(number)
2.5 16 3.81-5 7.24792-5
Step 2: Input DAC parameters
65536
R54VDAC input
11/2 RDAC 1/2 RDAC
C38R30
69.8K
P2EN_PSV
1
C60.1 μF
C280.1uF
C2922 nF
R235.11K
R105.11K
R52 31K6
C3710 nF
t ON
+
C1068 μF
C27open
R1510K
lxb
st
SOFT
U1
SiC401/2/3
FB1
FBL5
VDD
3
AG
ND
30V
OU
T
2
VIN
6
SOFT7
BS
T8
VIN
9
VIN
10
VIN
11
NC
14
LX23
NC
12
PG
ND
22P
GN
D
21
LX25
LX24
PG
ND
20P
GN
D
19P
GN
D
18
PGND17
PGND
16PGND
15
EN
L32
TON31
AG
ND
35
EN
/PS
V29
LXB
ST
13
ILIM27
PGD26
LXS28
LX33
VIN
34
AG
ND
4
VDD
L1
R9 *
C19
C24
R7 0R
C25open
LX
R6 100K
P3
Step_I_Sense
1
C14
0.1 μF
Vo
C422 μF
C322 μF
C15+
C18
BS
T
VDD
+
+
C17
C110.1 μF
C130.01 μF
J5probe test pin
12
5
3 4
P1VDD
1
R1300K
R2100K
VDD
P4
LDTRG
1
R39 0R
ENL
PGD
FBILIM
R1257.6K
VIN
R2910K
FBL
R513R3
C36560 pF
B3 Vo
1
EN
_PS
V
P5
VCTL
1
C50.1 μF
R13 100
R14 100
C3068 pF
C264.7 μF
C222 μF
R5100K
C70.1 μF
C122 μF
Q1Si4812BDY
R4 1R01
C21
VOUT
R8 10K
P7PGOOD
1
B4 VO_GND
1
P8VIN
1
P6ENL
1
P10VOUT
1
P11VO_GND
1P9VIN_GND
1
RTOP
RBOT
+
C2068 μF
+
C22B1VIN
1
B2
VIN_GND
1+ C16
R53
150 μFC12
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 3 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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Fig. 3 - Operation at “Zero RDAC Current Point”
In Fig. 3 it can be observed that the SiC40X control loop will maintain the reference voltage, V2, at “FB, pin 1” under normal operation. It can be assumed then that the current in R23, RBOT, will always be 117 μA. It can be further observed using Kirchhoff’s Current Law that the sum of the currents at node 4 from RDAC and RTOP must be equal to the current in RBOT. The case shown in Fig. 3 is the “zero RDAC current point” from the calculator in Fig. 1, where the voltage at probe 4, node 8 is equal to the voltage at probe 2, node 4. At this operating point, all current to RBOT has to be supplied by RTOP. The DAC has no effect on VOUT. Thus: VOUT = 0.6 x (1 + R10/R23) + VRIPPLE/2 (see SiC40X datasheets for further information).
Now let’s examine lowering the voltage at probe 4, VDAC.
Fig. 4 - Operation at VDAC Lower than VREF
Probe 5
R235110 Ω
R1027 764 Ω
R3
14 613 Ω
V14 V
V20.6 V
V30.6 V
RTOP
RDAC
RBOTVREF in SC402A
DAC simulation DC simulation of SC402A
V46 V
AGND, pins 4, 30, 35
GND
9
16
3
8
VOUT (pin 10) 5
FB, (pin 1)4
GND
Probe 4 Probe 2
Probe 1
Probe 3
VDC: 3.8600 VIDC: 117.42 μA
VDC: 600 mVIDC: -101 pA
VDC: 600 mVIDC: -103 pA
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC:
R235110 Ω
R1027 764 Ω
R3
14613 Ω
V14 V
V20.6 V
V30.13157 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
AGND, pins 4, 30, 35
GND
9
16
3
8
VOUT (pin 10) 5
FB, (pin 1)4
GND
Probe5
VDC: 4.7500 VIDC: 149.47 μA
DAC simulation
Probe 2Probe 4 Probe 5
Probe 1
Probe 3
VDC: 132 mVIDC: -32.1 μA
VDC: 600 mVIDC: -32.1 μA
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC:
DC simulation of SC402A
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 4 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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As the DAC voltage is changed below the reference voltage (VREF at node 6 in Fig. 4), the current through RDAC, R3, goes negative. To make up for current being drawn out of node 4, the output voltage has had to rise so that there is more current from RTOP to make up for the current drawn out through RDAC, as can be observed in probes 2, 4, and 3. Notice that the voltage across RBOT, R23, is still 0.6 V, thus the current in R23 is constant at 117 μA.
The next step is to raise the voltage at probe 4, VDAC.
Fig. 5 - Operation at VDAC Higher than VREF
Fig. 5 simulates a rise in the DAC voltage above VREF, node 6, and the current through RDAC, R3, has gone positive. To make up for this current being forced into node 4, the output voltage has had to fall so that current has to be pulled out of node 4 through RTOP to make up for the current being sourced through RDAC, as can be observed in probes 2, 3, and 4. Notice that the voltage across RBOT, R23, is still 0.6 V, thus the current is constant at 117 μA. In this case VOUT from the SiC40X is actually below VREF, V2.
CONTROL LIMITS OF VOUT
There is a sacrifice in performance that is made though when VOUT goes too far below VREF and the current from RDAC becomes positive; as this current forces VOUT lower, the effective open loop gain of the regulator declines. Put simply, the output voltage regulation gets worse. This is due to the inability of the SiC40X control system to work close to a zero duty cycle and its circuitry to operate near to or at zero volts.
The values shown in the circuit in Fig. 5 were used in the reference board in Fig. 2, which was constructed and tested for output voltage regulation at three operating points: 5 V (Fig. 6), 0.25 V, and the “zero RDAC current point” of 3.9 V with a fixed 12 V input to demonstrate this point.
Probe 5
R235110 Ω
R1027 764 Ω
R3
14 613 Ω
V14 V
V20.6 V
V32.3684 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
AGND, pins 4, 30, 35
GND
9
16
3
8
VOUT (pin 10) 5
FB, (pin 1)4
GND
DAC simulation DC simulation of SC402AVDC: 500.09 mVIDC: -3.5984 μA
VDC: 2.37 VIDC: 121 μA
VDC: 600 mVIDC: 121 μA
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC:
Probe 4 Probe 2
Probe 1
Probe 3
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 5 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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Fig. 6 - 5 V Output Load Regulation
Fig. 7 - 3.9 V Output Load Regulation
Fig. 8 - 0.25 V Output Load Regulation
5.089
5.087
5.085
5.081
5.0795.078
5.0775.0775.076
5.0755.074
5.076
5.078
5.080
5.082
5.084
5.086
5.088
5.090
0
SiC
40X
Out
put
(V)
Load Current (A)54321
VOUT
dV = 14 mVdI = 4.5 ALoadline = 3.1 mΩ
3.913
3.911
3.905
3.9033.902
3.9013.9013.900
3.8993.898
3.900
3.902
3.904
3.906
3.908
3.910
3.912
3.914
0 54321
VOUT3.908
SiC
40X
Out
put
(V)
Load Current (A)
dV = 14 mVdI = 4.5 ALoadline = 3.1 mΩ
0.2877
0.2395
0.2249
0.21530.2080
0.20250.1982
0.19180.18
0.20
0.22
0.24
0.26
0.28
0.30
0 54321
VOUT
0.1918
SiC
40X
Out
put
(V)
Load Current (A)
dV = 95.9 mVdI = 4.5 ALoadline = 21.3 mΩ
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 6 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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There is no difference in the regulation of the 5 V and 3.9 V outputs, but the 0.25 V output regulation is substantially worse, as expected. Practical limits for wide output range designs are from 1.5 V to 5 V for reasonable output regulation. See circuit 3 as an example.
Key point: Optimal performance occurs with VOUT at levels from 1.5 V to 5 V.
ADDITIONAL DESIGN CONSIDERATIONSBesides the obvious error terms of resistor and VREF tolerance (see “How to Obtain Exacting Resistor Values”), there are a number of other issues that can affect the output voltage tolerance. Let’s look at the boundary conditions of the control system.
Fig. 9 - DAC Limitation at Zero Volt Output
If VDAC is brought to zero volts, as in Fig. 9, VDAC, probe 4 is at 57.8 mV, not zero. That is due to the inability of most DACs to actually get to zero volts, even “rail-to-rail” designs.
Key point: these designs are based on an “ideal” voltage source.
Allowances may need to be made for deviations from the ideal.
Probe 5
R235110 Ω
R1027 764 Ω
R3
14 613 Ω
V14 V
V20.6 V
V30 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
AGND, pins 4, 30, 35
GND
9
16
3
8
VOUT (pin 10) 5
FB (pin 1)4
GND
VDC: 4.8901 VIDC: 154.52 μA
DAC simulation DC simulation of SC402A
VDC: 57.8 mVIDC: -37.1 μA
VDC: 600 mVIDC: -37.1 μA
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC:
Probe 2Probe 4
Probe 1
Probe 3
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 7 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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Fig. 10 - Addition of Negative Rail to DAC Buffer
In Fig. 10 a negative voltage, V5, is added to the DAC circuit and now the output of the DAC simulation at node 8 actually goes to zero volts and the regulator output voltage matches that of the calculator spreadsheet. A DAC with a buffer can have a negative supply to allow VDAC to go to zero.
Key point: watch for non-linearity in the DAC (voltage source), both at the lower and upper ends of its output range.
Fig. 11 - Simulation Showing Effect of Input Bias Currents
R235110 Ω
R1027 764 Ω
R3
14 613 Ω
V14 V
V20.6 V
V30 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
AGND, pins 4, 30, 35
GND
9
16
3
8
VOUT (pin 10) 5
FB (pin 1)4
V5
0.6 V
2
GND
DAC simulation DC simulation of SC402A
Probe 2
Probe 3
Probe 1
Probe 4 Probe 5
VDC: 600 mVIDC:
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC: -41.1 μA
VDC: -667 nVIDC: -41.1 μA
VDC: 4.9999 VIDC: 158.48 μA
R235110 Ω
R1027 764 Ω
R3
14 613 Ω
V14 V
V20.6 V
V30 V
RTOP
RDAC
RBOTVREF in SC402A
DAC simulation DC simulation of SC402A
V46 V
AGND, pins 4, 30, 35
GND
9
16
3
8
VOUT (pin 10) 5
FB (pin 1)
V5
0.6 V
2
R1500 kΩ
GND
4
Probe1
VDC: 600.00 mV IDC: 117.42 μA
Probe 2
VDC: 600 mV IDC: -41.1 μA
Probe 4
VDC: -667 nV IDC: -41.1 μA
Probe 3
VDC: 5.0333 V IDC: 159.68 μA
Probe5
VDC: 600 mV IDC: 1.20 uA
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 8 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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If there is an input current required on the “FB, (pin 1),” then this current will subtract from RBOT, R23. In the simulation in Fig. 11, R1, a 500 k resistor, was added from “FB, (pin 1)” to ground. This requires that an additional 1.2 μA be supplied by RTOP so the output voltage, observed at probe 3, rises by 33 mV to add the required current to keep node 4 at 0.6 V.
Key point: watch for input offset currents.
Fig. 12 - Effect on VOUT Setting Due to Influence of Ripple
Referring to Fig. 12, let us look at the effects of ripple on VOUT. Since most switching regulators have some output ripple, one has to consider that this is a noise component whose average value can affect the feedback of the regulator.
Referring back to Fig. 5, it can be seen that when we set the DAC voltage in our simulation of this design to 2.3684 V (shown as 2.37 V at probe 4), we get an output of 500.09 mV.
If we then add a 20 mV peak-to-peak 500 kHz “ripple” to the output and R1 (as shown in Fig. 11) is removed so that the offset current will not influence the result, we can observe the effect of the injected ripple signal.
The output voltage has dropped about 2 mV, demonstrating that ripple and noise can affect VOUT also. In an actual application where the bandwidth of the control loop is less than the op-amps in the simulation model, the effect will be greater; typical values are 5 mV to 10 mV.
CALCULATORThe calculator requires that users know five different parameters:
1. VREF
2. RBOT
3. SiC40X output voltage range (the minimum voltage and the maximum voltage)
4. The maximum output voltage of the DAC
5. The number of DAC bits
All other parameters are calculated for users.
There is a section that is useful for programmers that allows the translation of DAC counts in decimal and hex format to VOUTand VDAC.
R235110 Ω
R1027 764 Ω
R3
14 613 Ω
V14 V
V20.6 V
V32.3694 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
AGND, pins 4, 30, 35
GND
9
16
3
8
VOUT (pin 10)
FB (pin 1)
V5
0.6 V
2
V60.02 V to 0 V500 kHz
7
5
4
GND
Probe 1
DAC simulation DC simulation of SC402A
Probe 2
Probe 3
Probe 4 Probe 5
VDC: 498.30 mVIDC: -3.6677 μA
VDC: 2.37 VIDC: 121 μA
VDC: 600 mVIDC: 121 μA
VDC: 600 mVIDC: -14.2 pA
VDC: 600.16 mVIDC: 117.45 μA
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 9 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
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EXAMPLE DESIGNS
Circuit 1: AVS Design
This is a circuit that would be useful to most AVS and margining applications that are in the 1 V region. Fig. 13 shows the results from the spreadsheet design tool.
Fig. 13 - Design Tool Calculations for Circuit 1
Fig. 14 - Simulation Schematic (Refer to Fig. 2 for Actual Schematic)
Step 1: Calculate RTOP and RDAC
VREF (V)
DetermineDAC gain (DAC V / output V)
(ratio)
Determinezero RDAC
current pointfor VOUT
(VDAC = VREF)(V)
RDAC /2 (Ω)
2.5 3.45110 0.000489237
Step
DAC LSB
(V)
1 DAC LSBadjust in
SiC4XX VOUT(V)
-0.12 3.1 1226.4 10 220 5110
2.5 0.000610352 7.32422-5 409612
3.1
2: Input DAC or voltage source parameters
RBOT (R23above)
(Ω) IRBOT(A)
SiC4XX VOUTmax. (V)
SiC4XX VOUT min.(V)
DAC max.VOUT(V)
DAC bits (number)
Total count(theoretical
number of voltage steps)
(number)
CalculatedRTOP(Ω)
CalculatedRDAC(Ω)
R235110 Ω
R103850 Ω
R100
48 119 Ω
V35 V
V20.6 V
6
V12.5 V
RTOPRDAC
RBOT
VREF in SC402A
9
V413 V
31
8FB pin 1
5
AGND, pins 4, 30, 35
GND
VOUT (test point P10)
V5
0.6 V
V6
0 V
27
GND
4
Probe 1
Probe 2
Probe 3Probe 4Probe 5
DAC simulation DC simulation of SC402A
VDC: 2.50 VIDC: 39.5 μA
VDC: 600 mVIDC: 39.5 μA
VDC: 897 mVIDC: 77.1 μA
VDC: 600 mVIDC: -819 nA
VDC: 600 mVIDC: 117 μA
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
Application Notewww.vishay.com Vishay Siliconix
Revision: 18-Jul-16 10 Document Number: 65304
For technical questions, contact: [email protected] DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
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Shaping VOUT Response
Fig. 2 shows how RDAC has been cut in half so that there are two resistors, R53 and R54, allowing a capacitor to be added in between them. This capacitor will shape the response of VOUT to a transition command from the VDAC.
If the response time, tr, is set at five time constants so it is close to 20 μs, this will result in the best response time of the regulator. This time can be determined from:
tr = 1/(fsw x 0.1) and tr = (Rtotal) x C38 x 5,
where: for fsw = 500 kHz, then:
1/(0.1 x 500 000) = 20 x 10-6 s, or 20 μs. Divide by five and something close to 5 μs is required.
Since R54 has been set equal to R53, then = 0.5 x R53 or 12 k. Thus:
12 k x 470 pF = 5.64 μs x 5 is 28.2 μs. 470 pF was chosen as it is a standard value.
In a simulator it looks like this, where the reference values (R54, C38, and R53) refer to Fig. 2:
Fig. 15 - Transient Simulation Circuit
These are the simulation results.
Fig. 16 - Transient Step Simulation Result(Note: V1 and V2 Refer to the Voltages at the Nodes 1 and 2, not to the Sources V1 and V2)
Rtotal = R54 R53
R54 R53
C38
470 pF
R54
24 kΩ
R53
24 kΩ V1
0.6 V
V3
0 V to 2.50 V 0.5 ms to 10 ms
13
VREF
1/2 RDAC
VDAC
0
2
1/2 RDAC
2.6
0
2.2
1.7
1.2
0.7770
0.3096
-0.6252
-0.1578
19.96
Volta
ge (V
)
20.0620.0420.0220.0019.98Time (ms)
(20.0282, 2.5000)
(20.0000, 0.0000)
1 2Transient analysis
V(1)
V(2)
V(1)
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Here is what the output voltage transition of the regulator looks like (showing a 10 % to 90 % rise time):
Fig. 17 - VOUT Transition at no Load
Referring to Fig. 2, channel 1 is a regulator VOUT at P10 (yellow) with 1 V offset, channel 2 is VDAC, and channel 3 is the LX node at J5. Conditions are no load on VOUT, 12 V input.
Here is the same transition but with a 6 A load (all scope settings the same as Fig. 17):
Fig. 18 - VOUT Transition at 6 A Load
Key point: loading does not substantially affect the VOUT transition speed.
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Transient Response of Circuit 1
Again, referring to Fig. 2, let us look at how the COT architecture of the SiC40X results in a fast response to both load and VDACcommands.
Fig. 19 - Increasing Transient Load with Static DAC Setting
Fig. 20 - Load Release with Static DAC Setting
Whenever two parameters change at one time, there might be unwanted effects. Let us look at what happens when both VOUTand load current are changed together.
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Fig. 21 - Increasing Load from 2 A to 6 A, VOUT Increase from 0.95 V to 1.05 V Driven by a DAC
Let us examine the extremes; where VDAC is driven from a function generator so that the VDAC transition is 30 ns.
Fig. 22 - IOUT Changes from 6 A to 2 A while VOUT is Adjusted from 1.1 V to 0.96 V
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Fig. 23 - IOUT Changes from 6 A to 2 A while VOUT is Adjusted from 0.96 V to 1.1 V
Fig. 24 - IOUT Changes from 2 A to 6 A while VOUT is Adjusted from 1.1 V to 0.96 V
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Fig. 25 - IOUT Changes from 2 A to 6 A while VOUT is Adjusted from 0.96 V to 1.10 V
Excellent transient performance is observed even under the worst case conditions due to the COT architecture of the SiC403A.
DC Load Regulation of Circuit 1
Fig. 26 - 0.9 V Load Regulation
0.904
0.905
0.906
0.907
0.908
0.909
0.910
0
SiC
40X
Out
put
(V)
Load Current (A)74321
0.9 VOUT
5 6
dV = 14 mVdI = 6.0 ALoadline = 683 μΩ
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Fig. 27 - 1.1 V Load Regulation
Circuit 2: Using a Tri-State Buffer for a Voltage Margining Circuit
With a slight modification to circuit 1, a tri-state buffer can be used in place of the DAC as a three-output voltage source; VOUT is selected by the state of the buffer. For purposes of the calculator, the buffer is a “0” bit DAC.
Fig. 28 - Tri-State Voltage Margining Circuit Calculation Result
If the buffer’s output is active and is set to logic low, then there will be a 1.1 V output. If it is set at logic high, there will be a 1.1 V output. If at tri-state (not active), the VOUT will be at the “zero RDAC current point,” or 1.03 V output. Any tri-state output could be used from an ASIC, FPGA, etc.
1.100
1.102
1.104
1.106
1.108
1.110
0 74321
1.1 VOUT
5 6
SiC
40X
Out
put
(V)
Load Current (A)
dV = 3 mVdI = 6.0 ALoadline = 500 μΩ
Step 1: Calculate RTOP and RDAC
RDAC /2
(Ω)
0.6
1.8 0 1.8 0.2 1
5110 0.000117 1.1 0.9 -0.1111111 1.03333333 3691 33 215 16 608
Step 2: Input DAC or voltage source parameters
Total count(theoretical
number of voltage steps)
(number)
1 DAC LSBadjust in
SiC4XX VOUT(V)
DAC LSB(V)
DAC max.VOUT(V)
DAC bits (number)
VREF (V)
RBOT (R23above)
(Ω) IRBOT(A)
SiC4XX VOUTmax. (V)
SiC4XX VOUT min.(V)
DetermineDAC gain (DAC V / output V)
(ratio)
Determinezero RDAC
current pointfor VOUT
(VDAC = VREF)(V)
CalculatedRTOP(Ω)
CalculatedRDAC(Ω)
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Here are the simulations:
Fig. 29 - Tri-State Example with U3 at Tri-State
Fig. 30 - Tri-State Example with Tri-State not Active and Logic Output at Zero Volts
R235110 Ω
R103691 Ω
R54
16 608 Ω
V20.6 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
FB pin 1
VOUT (P10)
AGND, pins 4, 30, 35
GND
7
3
11
U3NC7SZ126_2V
VCC
1.8 V
V10 V 1.8 V 0.5 ms 1 ms
2
9 R53
16 608 Ω
C1220 pF
4 1
GND
VDC: 1.0324 VIDC: 117.32 μA
Probe 1
Probe 2
Probe 3
Probe 4 Probe 5
VDC: 599 mVIDC: 3.99 nAVDC: 600 mV
IDC: 4.00 nA
VDC: 599.44 mVIDC: 117.31 μA
VDC: 599.44 mVIDC: -17.903 pA
DC simulation of SC402ATri-state simulation
R235110 Ω
R103691 Ω
R54
16 608 Ω
V20.6 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
FB pin 1
VOUT (P10)
AGND, pins 4, 30, 35
GND
7
3
11
U3NC7SZ126_2V
VCC
1.8 V
9 R53
16 608 Ω
C1220 pF
14
VCC
GND
VDC: 1.1001 VIDC: 135.48 μA
Probe 1
Probe 2
Probe 3
Probe 4 Probe 5
DC simulation of SC402ATri-state simulation
VDC: 18.1 μVIDC: -18.1 μA VDC: 600 mV
IDC: -18.1 μA
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC: -17.92 pA
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Fig. 31 - Tri-State Example with Tri-State not Active and Logic Output at 2 V
In Fig. 31 the simulation shows a VOUT of 0.877 V rather than the 0.9 V designed for. This is due to an artifact of the simulation, as the model for the buffer assumes a 2 V power rail as opposed to the intended 1.8 V rail.
Circuit 3: Wide Range Output
This is a wide range output example. It would be useful for a designer that needs to set the rail for output buffers at different voltages such as 1.5 V, 1.8 V, 2.5 V, 3.3 V, and 5 V.
Fig. 32 - Circuit 3 Calculator Result
R235110 Ω
R103691 Ω
R54
16 608 Ω
V20.6 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
FB pin 1
VOUT (P10)
AGND, pins 4, 30, 35
GND
7
3
11
U3NC7SZ126_2V
VCC
1.8 V
9 R53
16 608 Ω
C1220 pF
14
GND
VCC
Probe 1
Probe 2
Probe 3
Probe 4 Probe 5
DC simulation of SC402ATri-state simulationVDC: 877.82 mVIDC: 75.270 μA
VDC: 600 mVIDC: 42.1 μA
VDC: 2.00 VIDC: 42.1 μA
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC: -17.92 pA
Step 1: Calculate RTOP and RDAC
DetermineDAC gain (DAC V / output V)
(ratio)
Determinezero RDAC
current point for VOUT
(VDAC = VREF)(V)
RDAC/2 (Ω)
0.6 5110 0.000117 5.25 1.45 -1.52 4.338 31835 20944 10472
Step 2: Input DAC or voltage source parameters
DAC max.VOUT(V)
DAC bits(number)
DAC LSB(V)
1 DAC LSBadjust in
SiC4XX VOUT(V)
Total count(theoretical
number of voltagesteps from DAC)
(number)
2.5 10 0.002441 0.003710938 1024
VREF (V)
RBOT (R23above)
(Ω) IRBOT(A)
SiC4XX VOUTmax. (V)
SiC4XX VOUT min.(V)
CalculatedRTOP(Ω)
CalculatedRDAC(Ω)
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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Fig. 33 - 1.5 V to 5.25 V Simulation
The calculator can be used to determine what the register settings are for the DAC. In this case, a 10-bit DAC allows a 3.7 mV per LSB adjustment of VOUT.
Using the programmer’s tool, the desired VOUT values can be entered and the proper register values can be determined:
Fig. 34 - Determining Register Settings for the DAC
Using the same circuit as above, a power rail for a bridge-based sensor can also be set up. In this case bits would be added to the DAC based on calibration needs.
Fig. 35 - More DAC Bits Yields Increased Resolution in VOUT Adjustability
In this circuit regulation is 1.480 V at 0 A and 1.459 V at 6 A; 5.309 V at 0 A and 5.288 V at 6 A.
R235110 Ω
R1031 835 Ω
R54
10 472 Ω
V20.6 V
RTOP
RDAC
RBOTVREF in SC402A
V46 V
FB pin 1
VOUT (P10)
AGND, pins 4, 30, 35
GND
7
3
11
R53
10 472 Ω
C11000 pF
14
V14 V
V32.5 V
V5
0.6 V
9
62
GND
8
VDC: 1.4500 VIDC: 26.699 μA
Probe 1
Probe 2
Probe 3
Probe 4 Probe 5
DC simulation of SC402ADAC simulation
VDC: 600 mVIDC: 90.7 μA
VDC: 2.50 VIDC: 90.7 μA
VDC: 600 mVIDC: 117.42 μA
VDC: 600 mVIDC: -17.92 pA
Convertregulatoroutput voltage to DAC count
RegulatorVOUT
2.5 741
Count Hex
2E5
Input DAC or voltage source parameters
DACbits(number)
DAC LSB(V)
1 DAC LSB adjust in
SiC4XX VOUT(V)
Total count(theoreticalnumber of voltage steps from DAC)(number)
14 0.000153 0.000231934 16384
AVS / DVS and Margining Circuits forVishay Power ICs SiC40X Series SMPS Regulators
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How to Obtain Exacting Resistor Values
In each of these designs it is critical that the resistor values for RTOP, RBOT, and RDAC be quite precise. The ohmic value requirements of these resistors can vary greatly over the design possibilities. 0.1 % resistors may not meet the designer’s requirements.
In these instances, there is a useful tool by which a parallel or series combination of 1 % resistors can be determined that will meet the design goal.
It is located at jansson.us/resistors.html.
Here is an example of the calculation of RTOP, R10, from circuit 3 in Fig. 33, using the URL above:
Fig. 36 - Precision Resistor Calculator
In this case RTOP would consist of a 33 k, 1 % resistor in parallel with an 820 k, 1 % resistor. If both resistors were exactly at their stated values, the final parallel value would be off by -0.35 %.
There are also highly precise 0.01 % resistors with very low temperature coefficients that come in non-standard values and are made to order, such as the PLT series from Vishay (see www.vishay.com/doc?60030).
THE PROTOTYPE
Fig. 37 - Prototype Photograph
DAC
RTOP
Reference board
RDAC andC38 area
Alternate SiC403A demoboard