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*22908854_0816*Drive Technology \ Drive Automation \ System Integration \ Services

Manual

Application Modules for SNI I/O Systems

Edition 08/2016 22908854/EN

SEW-EURODRIVE—Driving the world

Contents

Manual – Application Modules for SNI I/O Systems 3

Contents1 General information.................................................................................................................. 5

1.1 About this documentation ............................................................................................... 51.2 Design of the safety notes .............................................................................................. 5

1.2.1 Meaning of signal words ................................................................................ 51.2.2 Structure of section-related safety notes........................................................ 51.2.3 Structure of embedded safety notes .............................................................. 6

1.3 Right to claim under warranty ......................................................................................... 61.4 Exclusion of liability......................................................................................................... 61.5 Terms and conditions of use........................................................................................... 71.6 Product names and trademarks...................................................................................... 71.7 Copyright notice .............................................................................................................. 71.8 Other applicable documentation ..................................................................................... 7

2 Safety notes .............................................................................................................................. 82.1 Preliminary information ................................................................................................... 82.2 Use.................................................................................................................................. 82.3 Target group ................................................................................................................... 82.4 Designated use ............................................................................................................... 82.5 Bus systems.................................................................................................................... 9

3 Project planning information................................................................................................. 103.1 Requirements................................................................................................................ 103.2 PC and software ........................................................................................................... 103.3 Approved unit combinations.......................................................................................... 10

4 System description ................................................................................................................ 114.1 Area of application ........................................................................................................ 114.2 Scope of functions of the process data profiles ............................................................ 11

5 Operating modes and functions............................................................................................ 135.1 Overview ....................................................................................................................... 135.2 Jog mode ...................................................................................................................... 14

5.2.1 Functional description .................................................................................. 145.2.2 Cycle diagram .............................................................................................. 14

5.3 I/O logic: Automatic mode............................................................................................. 155.3.1 Functional description .................................................................................. 155.3.2 Cycle diagram .............................................................................................. 15

5.4 I/O positioning: Feed-in/feed-out................................................................................... 165.4.1 Functional description .................................................................................. 165.4.2 Cycle diagram .............................................................................................. 17

6 Startup ..................................................................................................................................... 196.1 Prerequisites ................................................................................................................. 196.2 Startup procedure ......................................................................................................... 206.3 Adding a single axis in the axis configuration ............................................................... 216.4 Setting the I/O application module ................................................................................ 22

6.4.1 Basic setting: Inputs ..................................................................................... 226.4.2 Basic setting: Digital inputs/outputs ............................................................. 23

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Contents

Manual – Application Modules for SNI I/O Systems4

6.4.3 Basic setting: Counter .................................................................................. 246.5 Setting the I/O logic application module........................................................................ 25

6.5.1 Basic setting: Inputs ..................................................................................... 256.5.2 Basic setting: Digital inputs/outputs ............................................................. 266.5.3 Basic setting: Counter .................................................................................. 276.5.4 Configuration: I/O logic................................................................................. 28

6.6 Setting the I/O positioning application module.............................................................. 306.6.1 Basic setting: Inputs ..................................................................................... 306.6.2 Basic setting: Digital inputs/outputs ............................................................. 316.6.3 Basic setting: Counter .................................................................................. 326.6.4 Functions: I/O positioning............................................................................. 336.6.5 Configuration: I/O logic................................................................................. 34

6.7 Saving the configuration on the SD card of the controller............................................. 366.7.1 Completing the axis configuration ................................................................ 366.7.2 Completing the overall configuration............................................................ 376.7.3 Downloading the configuration..................................................................... 37

7 Operation and diagnostics .................................................................................................... 39

8 Process data assignment ...................................................................................................... 408.1 Overview ....................................................................................................................... 40

8.1.1 I/O application module ................................................................................. 408.1.2 Application modules I/O logic and I/O positioning........................................ 40

8.2 Application module I/O with 2 process data words ....................................................... 418.2.1 Process input data ....................................................................................... 418.2.2 Process output data ..................................................................................... 42

8.3 Application module I/O with 6 process data words ....................................................... 438.3.1 Process input data ....................................................................................... 438.3.2 Process output data ..................................................................................... 44

8.4 Application module I/O with 10 process data words ..................................................... 458.4.1 Process input data ....................................................................................... 458.4.2 Process output data ..................................................................................... 46

8.5 Application module I/O logic with 10 process data words............................................. 478.5.1 Process input data ....................................................................................... 478.5.2 Process output data ..................................................................................... 49

8.6 Application module I/O positioning with 5 process data words ..................................... 508.6.1 Process input data ....................................................................................... 508.6.2 Process output data ..................................................................................... 51

8.7 Application module I/O positioning with 10 process data words ................................... 528.7.1 Process input data ....................................................................................... 528.7.2 Process output data ..................................................................................... 54

Index ........................................................................................................................................ 55

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1General informationAbout this documentation


1 General information1.1 About this documentation

The documentation is part of the product and contains important information. The doc-umentation is for everyone who works with this product.The documentation must be accessible and legible. Make sure that persons respons-ible for the system and its operation as well as persons who work independently withthe software and the connected units of SEW-EURODRIVE have read through themanual carefully and understood it. If you are unclear about any of the information inthis documentation or if you require further information, please contactSEW‑EURODRIVE.

1.2 Design of the safety notes1.2.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safetynotes.

Signal word Meaning Consequences if disregarded DANGER Imminent hazard Severe or fatal injuries.

WARNING Possible dangerous situation Severe or fatal injuries.

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or itsenvironment.

INFORMATION Useful information or tip: Simplifieshandling of the drive system.

1.2.2 Structure of section-related safety notesSection-related safety notes do not apply to a specific action but to several actionspertaining to one subject. The hazard symbols used either indicate a general hazardor a specific hazard.This is the formal structure of a safety note for a specific section:

SIGNAL WORDType and source of hazard.Possible consequence(s) if disregarded.• Measure(s) to prevent the hazard.

Meaning of the hazard symbolsThe hazard symbols in the safety notes have the following meaning:

Hazard symbol MeaningGeneral hazard

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1 General informationRight to claim under warranty


Hazard symbol MeaningWarning of dangerous electrical voltage

Warning of hot surfaces

Warning of risk of crushing

Warning of suspended load

Warning of automatic restart

1.2.3 Structure of embedded safety notesEmbedded safety notes are directly integrated into the instructions just before the de-scription of the dangerous action.This is the formal structure of an embedded safety note:• SIGNAL WORD Type and source of hazard.

Possible consequence(s) if disregarded.– Measure(s) to prevent the hazard.

1.3 Right to claim under warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation at hand. There-fore, read the documentation before you start working with the software and the con-nected units from SEW-EURODRIVE.Make sure that the documentation is available to persons responsible for the ma-chinery and its operation as well as to persons who work independently on the units.Also ensure that the documentation is legible.

1.4 Exclusion of liabilityPlease observe this documentation as well as the documentation for the softwareused and the SEW‑EURODRIVE devices connected. This documentation must be ob-served to ensure that the devices operate safely and that the specified product proper-ties and performance characteristics are achieved.

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1General informationTerms and conditions of use


SEW‑EURODRIVE assumes no liability for injury to persons or damage to equipmentor property resulting from non-observance of the documentation. In such cases,SEW‑EURODRIVE assumes no liability for defects.

1.5 Terms and conditions of useSEW‑EURODRIVE grants the temporarily unrestricted right to use a copy of the soft-ware including the corresponding documentation and media (together called "mater-ial") according to the detailed terms of use and other contractual agreements.Updates or enhancements to the applicable material that are provided as part of anagreement of transfer of possession or other contract (such as maintenance contract)are also part of the material provided.All materials belong to SEW‑EURODRIVE and are protected by copyright. If no legalexceptions apply, it is expressly forbidden to:• Reproduce the material temporarily or permanently, in whole or in part, except for

the purpose of designated and contractual uses, or for the creation of a legally per-mitted backup to ensure future use.

• Translate or modify the software, or reproducing the results.You must prevent unauthorized access by third parties to the provided materials.SEW‑EURODRIVE remains the proprietor of all rights, even if you modify the materialor combine it with your own programs or those of a third party.If detailed terms of use are displayed during the software installation and must be ac-cepted before the software can be used, these also apply in addition to the terms ofuse described here.

1.6 Product names and trademarksThe brands and product names in this documentation are trademarks or registeredtrademarks of their respective titleholders.

1.7 Copyright notice© 2016 SEW‑EURODRIVE. All rights reserved.Unauthorized reproduction, modification, distribution or any other use of the whole orany part of this documentation is strictly prohibited.

1.8 Other applicable documentationThe "applicable documentation" is listed in the documentation for the configurationsoftware "Application Configurator for CCU".Also observe the "SNI I/O System for Single Line Network Installations" operating in-structions.Always use the latest edition of the documentation and software.Our documentation is available in various languages for download from the website(www.sew‑eurodrive.com). If you are unclear about any of the information in this docu-mentation or if you require further information, consult SEW‑EURODRIVE.22

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2 Safety notesPreliminary information


2 Safety notes2.1 Preliminary information

The following general safety notes have the purpose to avoid injury and damage toproperty. They primarily apply to the use of products described in this documentation.If you use additional components also observe the relevant warning and safety notes.

2.2 UseMake sure that the basic safety notes are read and observed. Make sure that personsresponsible for the machinery and its operation as well as persons who work on thedevice independently have read through the documentation carefully and understoodit. If you are unclear about any of the information in this documentation, or if you re-quire further information, contact SEW‑EURODRIVE.The following safety notes refer to the use of the software.This document does not replace the detailed documentation for the connecteddevices. This documentation assumes that the user has access to and is familiar withthe documentation for all connected products.Do not perform installation or startup if the product is damaged.Removing required covers without authorization, improper use or incorrect installationand operation may result in severe injury to persons, or damage to machinery.All work in the areas of transportation, storage, operation and waste disposal must becarried out by persons who are trained appropriately.

2.3 Target groupSoftware specialist Any work with the software may only be performed by adequately qualified personnel.

Qualified personnel in this context are persons who have the following qualifications:• Appropriate instruction• Knowledge of this documentation and other applicable documentation• SEW‑EURODRIVE recommends additional product training for products that are

operated using this software.The above mentioned persons must have the authorization expressly issued by thecompany to operate, program, configure, label and ground devices, systems and cir-cuits in accordance with the standards of safety technology.

2.4 Designated useThe following application modules are realized with the SNI I/O system:• The I/O application module with the respective fieldbus interface makes the signals

of the SNI I/O system available to the higher-level controller.• The I/O logic application module is used for the decentralized logical link of input

signals to control a digital output signal.• The I/O positioning application module is an extension of the I/O logic application

module. It is used for controlling the positioning procedure of an independent mo-tion. 22

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2Safety notesBus systems


Use the device-independent "Application Configurator" configuration software to startup and configure the axes for the application module and to download the completeconfiguration to the controller.

2.5 Bus systemsA bus system makes it possible to adapt electronic drive components to the particularsof the machinery within wide limits. There is a risk that a change of parameters thatcannot be detected externally may result in unexpected (but not uncontrolled) systembehavior and may have a negative impact on operational safety, system availability, ordata security.Especially in Ethernet-based networked systems and with engineering interfaces,make sure that unauthorized access is prevented.Use IT-specific safety standards to increase access protection to the ports. For a portoverview, refer to the respective technical data of the used device.

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3 Project planning informationRequirements


3 Project planning information3.1 Requirements

Correct configuration and proper installation of the units are required for successfullystarting up and operating the application modules with the Application Configurator.You find detailed configuration information in the documentation of the respective units(see chapter "Other applicable documentation").

3.2 PC and softwareThe application module is part of the "Application Configurator" configuration software.For this reason, the system requirements of the Application Configurator apply. Theyare listed in the documentation for the "Application Configurator for CCU" configura-tion software.

3.3 Approved unit combinationsThe following table lists the permitted combinations of controller types and lower-levelunits.

CCU UnitsMOVIFIT® FDC-SNIMOVIPRO® ADC-SNI

SNI I/O system

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4System descriptionArea of application


4 System description4.1 Area of application

I/O application moduleThe I/O application module with the respective fieldbus interface makes the signals ofthe SNI I/O system available to the higher-level controller.

I/O logic application moduleThe I/O logic application module is used for the decentralized logical link of input sig-nals to control a digital output signal. This allows for an independence of the busruntime of the SNI bus. Digital input signals can be linked logically. Analog signals andcounter values are linked with comparison operations. If the input signals are assignedto one direction of movement, a direction-dependent control of the output signal ispossible by transfer of the direction of movement. Each link is controlled as independ-ent function.

I/O positioning application moduleThe I/O positioning application module is an extension of the I/O logic applicationmodule. It is used for controlling the positioning procedure of an independent motion.One application example is the enable control of an EMS rail element.The application modules are equipped with a consistent process data interface that issimply extended with increasing functionality. Thus the profiles of the applicationmodule are downward compatible.

4.2 Scope of functions of the process data profiles

I/O application moduleThe I/O application module has the following profiles.

Profile Scope of functions2 PD 2 process data words for controlling the SNI I/O system and the image of

the digital inputs and outputs.

6 PD 6 process data words for controlling the SNI I/O system and in addition tothe 2 PD profile for 4 counter values.

10 PD 10 process data words for controlling the SNI I/O system and in addition tothe 6 PD profile for 4 analog values.

I/O logic application moduleThe I/O logic application module has the following profiles.

Profile Scope of functions10 PD 10 process data words for controlling the SNI I/O system and for controlling

the logic functions.

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4 System descriptionScope of functions of the process data profiles


I/O positioning application moduleThe I/O positioning application module has the following profiles.

Profile Scope of functions5 PD 5 process data words for controlling the SNI I/O system and for controlling

the logic and positioning functions. A maximum of 3 function control wordscan be used.

10 PD 10 process data words for controlling the SNI I/O system and for controllingthe logic and positioning functions. A maximum of 8 function control wordscan be used.

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5Operating modes and functionsOverview


5 Operating modes and functions5.1 Overview

The operating mode you can use depends on the process data profile you havechosen.

I/O profileNo operating modes are available in this profile. It does only makes the signals of theSNI I/O system available.

I/O logic profileThe following operating modes are available in this profile:• Jog mode• Automatic mode

I/O positioning profileThe following operating modes are available in this profile:• Jog mode• Feed-in• Feed-out

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5 Operating modes and functionsJog mode


5.2 Jog mode5.2.1 Functional description

Selecting DescriptionOperating mode 1 After the start bit is set, the respective logic and positioning

function is activated.The output signal is controlled based on the configured func-tion of the output (output negation: Yes/No?). The start bitswitches the output signal directly.

5.2.2 Cycle diagram

I3:11 - I3:13

DI1

SNI IO system (hardware)

O3:1

Status word function (O3)

DO8 - DO15

O3:2

Control word function (I3)

DI2

I3:8

0

1

2

O3:6 / O3:7

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Signal MeaningI3 Control word function

I3:11 – I3:13 Mode

I3:8 Start

O3 Status word function

O3:1 Start detected

O3:2 Function active

O3:6/O3:7 Function finished

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5Operating modes and functionsI/O logic: Automatic mode


5.3 I/O logic: Automatic mode5.3.1 Functional description


function is activated.The output signal is controlled as defined in the configuredfunction. If the respective input sensor is actuated, the outputsignal switches.

5.3.2 Cycle diagram

I3:11 - I3:13

DI1


O3:1


DO8 - DO15

O3:2


DI2

I3:8

0

1

2

O3:6 / O3:7

15260538507


I3:11 – I3:13 Mode

I3:8 Start


O3:1 Start detected


O3:6 / O3:7 Function finished

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5 Operating modes and functionsI/O positioning: Feed-in/feed-out


5.4 I/O positioning: Feed-in/feed-out5.4.1 Functional description

Loading


function is activated.The output signal is controlled as defined in the configuredfunction. If the respective input sensor is actuated, the outputsignal switches.

Unloading


function is activated.The output signal is controlled based on the configured func-tion of the output (output negation: Yes/No?). The start bitswitches the output signal directly.

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5Operating modes and functionsI/O positioning: Feed-in/feed-out


5.4.2 Cycle diagram

Feed-in

I3:11 - I3:13

I3:9

DI1


O3:1


DO8 - DO15

O3:2


DI2

I3:8

0

1

3

2

O3:6

15260540939


I3:11 – I3:13 Mode

I3:8 Start

I3:9 Positive


O3:1 Start detected


O3:6 In position positive

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5 Operating modes and functionsI/O positioning: Feed-in/feed-out


Feed-out

I3:11 - I3:13

I3:9

DI1


O3:1


DO8 - DO15

O3:2


DI2

I3:8

0

1

2

3

O3:6

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I3:11 – I3:13 Mode

I3:8 Start

I3:9 Positive


O3:1 Start detected


O3:6 In position positive

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6StartupPrerequisites


6 Startup6.1 Prerequisites

Check the installation of the inverters, the connection of the encoders, and the installa-tion of the controller.For installation notes, refer to the documentation of the respective units (see chapter"Other applicable documentation") and the appendix of the documentation of the "Ap-plication Configuration for CCU" configuration software.

MOVITOOLS® MotionStudio engineering softwareYou need the MOVITOOLS® MotionStudio engineering software for startup. The fol-lowing required software modules are included in the delivery:• Drive Startup for MOVI‑PLC® is required to set the inverters for the motor (motor

startup) and to ensure communication with the controller.• Application Configurator is required to add the application module and configure

it.

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6 StartupStartup procedure


6.2 Startup procedureThe following figure shows the entire procedure step-by-step.

MOVITOOLS® MotionStudio

Application Configurator

1. Starting up the

single axis

2. Setting up

communication with

the controller

3. Adding single axis

to the configuration

4. Setting up

application module

5. Saving configuration on

the SD card of the

controller

Drive startup for

MOVI-PLC® / CCU

14489017355

INFORMATIONBefore you perform steps 3 – 5 in the Application Configurator, perform single-axisstartup for every axis of the respective controller with "Drive Startup for MOVI‑PLC®

(steps 1 – 2)."Drive Startup for MOVI‑PLC®" resets the unit to factory setting and writes the re-quired parameters of the frequency inverter to correctly control the drive.

Regarding steps 1 - 2:• Select the drive you want to start up in the network view of MOVITOOLS®

MotionStudio. 2290

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6StartupAdding a single axis in the axis configuration


• Start "Drive Startup for MOVI‑PLC®".• Perform the startup steps.

Regarding steps 3 - 5:• Select the controller in the network view of MOVITOOLS® MotionStudio.• Start the Application Configurator.Steps 3 to 5 are described in detail below.

6.3 Adding a single axis in the axis configurationProceed as follows:1. Click the button [1] in the configuration interface of the Application Configurator.

XXXXXXXX XXXXXXXX

[1]

[2]

[3] [4]

36028800437762955

ð A new line appears in the axis section [2].2. Configure the axis according to your requirements:

ð Name of the axisð Simulation mode (on or off)ð Controller interfaceð Addressð Device type

3. Select the required application module with a suitable profile.4. Click the button [3].

ð A software wizard for setting the application module appears.5. Follow the instructions of the wizard as described in the following chapter "Setting

the application module".ð Once you have completed the instructions of the software wizard, the yellow

warning symbol [4] turns into a green check.6. Click [Next].

ð The "Download" window is displayed (see "Application Configurator for CCU"manual).

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6 StartupSetting the I/O application module


6.4 Setting the I/O application module6.4.1 Basic setting: Inputs

In this window, you configure the inputs.

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No. Description[1] In this group, you configure the inputs DI04/Z0 – DI07/Z3:

• Digital input• CounterINFORMATION: The inputs DI00 – DI03 are device-dependent and cannot bechanged.

[2] In this group, you set the function of the selected input signals:• NC contact: The input signal is available as NC signal.• NO contact: The input signal is available as NO signal.

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6StartupSetting the I/O application module


6.4.2 Basic setting: Digital inputs/outputsIn this window, you configure the inputs/outputs.

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No. Description[1] In this group, you configure the digital inputs/outputs DIO08 – DIO15:

• Digital input• Digital output


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6 StartupSetting the I/O application module


6.4.3 Basic setting: CounterIn this window, you configure the counter set at "basic setting: inputs".

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No. Description[1] In this group, the numbers of the counters that you set via "Basic setting: in-

puts" are displayed.

[2] In this group, you configure the counter value that is set during the systemstart.

[3] Choose the counting direction in this group:• Upward• Downward

[4] Choose the edge detection in this group:• Positive• Negative• Both

[5] In this group, you select the counting behavior in the event of an error:• Continue counting• Set to zero• Stop• Set to zero and continue counting

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6StartupSetting the I/O logic application module


6.5 Setting the I/O logic application module6.5.1 Basic setting: Inputs


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No. Description[1] In this group, you configure the inputs DI04/Z0 – DI07/Z3:

• Digital input• CounterINFORMATION: The inputs AI00 – AI03 are device-dependent and cannot bechanged.


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6 StartupSetting the I/O logic application module


6.5.4 Configuration: I/O logicIn this window, you configure the logic functions.

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No. Description[1] In this group, you choose the required number of logic functions.

[2] In this group, you configure the required logic functions:• Input signal• Signal type• Logical operator• Comparison operator• Delay time• Negation• Function output• Direction

[3] In this group, you choose the required input signals. In the drop-down list, allavailable functions for input signals can be selected. Use "No selection" ifthere is no reference to an input signal.

[4] In this group, the function of the selected input signals are displayed:• NC contact: The input signal is available as NC signal.• NO contact: The input signal is available as NO signal.

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No. Description[5] In this group, select the logical link between 2 input signals:

• No function: No logical link is activated.• AND: Input signal 1 and input signal 2 are logically AND-linked.• OR: Input signal 1 and input signal 2 are logically OR-linked.• XOR: Input signal 1 and input signal 2 are logically XOR-linked.• > : Comparison operator larger• < : Comparison operator smaller

[6] In this group, you enter the delay time [ms]. If the logical link is fulfilled, thedelay time starts before the output signal is activated.

[7] In this group, select the negation:• – : No negation is selected. The function output is set if the input function is

fulfilled.• NOT: Negation is selected. The function output is set if the function is ac-

tivated. The function output is reset if the input function is fulfilled.

[8] In this group, select the function output. In the drop-down list, all availablefunctions for output signals can be selected. Use "No selection" if there is noreference to an output signal.

[9] In this group, you choose the approaching direction of the input signal:• – : No input signal approaching direction is linked to the function output.• CW: A positive approaching direction is assigned to the function output. To

activate the function, the control must contain the direction information inaddition.

• CCW: A negative approaching direction is assigned to the function output.To activate the function, the control must contain the direction informationin addition.

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6 StartupSetting the I/O positioning application module


6.6 Setting the I/O positioning application module6.6.1 Basic setting: Inputs


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No. Description[1] In this group, you choose the required number of positioning functions.

[2] In this group, you configure the inputs DI04/Z0 – DI07/Z3:• Digital input• CounterINFORMATION: The inputs DI00 – DI03 are device-dependent and cannot bechanged.


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6.6.4 Functions: I/O positioningIn this window, you configure the positioning functions. This window is opened foreach positioning function. To get to the next positioning function, click on the [Next]button.

9007213746814219

No. Description[1] In this group, you configure the required positioning functions for positive dir-

ection of movement:• Input signal• Signal type• Delay time• Negation• Function output

[2] In this group, you configure the required positioning functions for negative dir-ection of movement:• Input signal• Signal type• Delay time• Negation• Function output


[4] In this group, the function of the selected input signals are displayed:• NC contact: The input signal is available as NC signal.• NO contact: The input signal is available as NO signal.22

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No. Description[5] In this group, you enter the delay time [ms]. If the logical link is fulfilled, the

delay time starts before the output signal is activated.

[6] In this group, select the negation. You have the following options:• – : No negation is selected. The function output is set if the input function is




6.6.5 Configuration: I/O logicIn this window, you configure the logic functions.

9007213746816907

No. Description[1] In this group, you choose the required number of logic functions.

[2] In this group, you configure the required logic functions:• Input signal• Signal type• Logical operator• Comparison operator• Delay time• Negation• Function output• Direction

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No. Description[3] In this group, you are given an overview of the already parameterized position-

ing functions.


[5] In this group, you set the function of the selected input signals. You have thefollowing options:• NC contact: The input signal is available as NC signal.• NO contact: The input signal is available as NO signal.

[6] In this group, select the logical link between 2 input signals. You have the fol-lowing options:• No function: No logical link is activated.• AND: Input signal 1 and input signal 2 are logically AND-linked.• OR: Input signal 1 and input signal 2 are logically OR-linked.• XOR: Input signal 1 and input signal 2 are logically XOR-linked.• > : Comparison operator larger• < : Comparison operator smaller

[7] In this group, you enter the delay time [ms]. If the logical link is fulfilled, thedelay time starts before the output signal is activated.

[8] In this group, select the negation. You have the following options:• – : No negation is selected. The function output is set if the input function is




[10] In this group, you choose the approaching direction of the input signal. Youhave the following options:• – : No input signal approaching direction is linked to the function output.• CW: A positive approaching direction is assigned to the function output. To

activate the function, the control must contain the direction information inaddition.

• CCW: A negative approaching direction is assigned to the function output.To activate the function, the control must contain the direction informationin addition.

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6 StartupSaving the configuration on the SD card of the controller


6.7 Saving the configuration on the SD card of the controller6.7.1 Completing the axis configuration

After successful axis configuration, the following functions are available in the dis-played window.

[1]

[2]

[3]

14794534795

No.

Description

[1] Use this button to save frequently used configurations in a configuration file(*.XML). This way, you do not have to enter the values again for future startupswith the same configuration.

[2] Use this button to create a PDF file with a configuration report.

[3] If you enter a name in this input field, it will be listed in the report.

Saving the configuration to a configuration file (*.xml)Proceed as follows:1. Click button [1].

ð A window opens with the directory structure of your computer.2. Search the desired storage location in the directory structure.3. Enter a random name for the configuration.4. To close the dialog, click [Save].ð You have now saved the configuration.

Finishing the configurationProceed as follows:1. To exit the wizard, click [Finish].ð You have now completed the configuration.ð The screen of the Application Configurator is displayed again.

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6StartupSaving the configuration on the SD card of the controller


6.7.2 Completing the overall configurationIn the following window, complete the configuration.

XXXXXXXX

XXXXXXXX XXXXXXXX

XXXXXXXX

15238799755

Click [Next] to complete the overall configuration.

6.7.3 Downloading the configurationIf you configured the application module, the following data is available under"Download".

[1]

[2]

[3]

[4] [5] [6] [7]

XXXXXXXX

XXX

XXX XXX

XXXXXXXXXXX

9007212935349131

No.

Description

[1] Use this button to save the configurations in a file of the format *.AppCon-fig.ZIP). This way, the values can be reused for future startups.

[2] Use this button to create a PDF file with a configuration report.

[3] If you enter a name in this input field, it will be listed in the report.

[4] In this group, information on the online and offline installed boot project is dis-played:• Part number of the application module• Currently installed and downloaded version• Currently installed and downloaded release

[5] Use the radio buttons to choose if you want to download the configuration withor without controller software.

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6 StartupSaving the configuration on the SD card of the controller


No.

Description

[6] Use the radio buttons to choose if you want to download the changed or the en-tire configuration.

[7] Use this button to download the configuration.

1. Make the required settings.2. Click the button [7] to download.ð The configuration is downloaded.ð The controller is ready for operation.ð Use the [Next] button to get back to the configuration interface of the Application

Configurator.ð You can start operation or the test run in diagnostics (see following chapter).

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7Operation and diagnostics


7 Operation and diagnosticsThe functions for operation and diagnostics of the application module are integrated inthe Application Configurator, from where they are called. For detailed information,refer to the documentation of the "Application Configurator for CCU" configuration soft-ware.

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8 Process data assignmentOverview


8 Process data assignment8.1 Overview8.1.1 I/O application module

Pro-file

Process dataProcess input data Process output data

2 PD I1I2

= Control word SNI I/O system= Digital outputs

O1O2

= Status word SNI I/O system= Digital inputs

6 PD I1I2I3I4I5I6

= Control word SNI I/O system= Digital outputs= Reserved= Reserved= Reserved= Reserved

O1O2O3O4O5O6

= Status word SNI I/O system= Digital inputs= Counter value CI00= Counter value CI01= Counter value CI02= Counter value CI03

10 PD I1I2I3I4I5I6I7I8I9I10

= Control word SNI I/O system= Digital outputs= Reserved= Reserved= Reserved= Reserved= Reserved= Reserved= Reserved= Reserved

O1O2O3O4O5O6O7O8O9O10

= Status word SNI I/O system= Digital inputs= Counter value CI00= Counter value CI01= Counter value CI02= Counter value CI03= Analog input AI00= Analog input AI01= Analog input AI02= Analog input AI03

8.1.2 Application modules I/O logic and I/O positioning

Pro-file


5 PD1) I1I2I3I4I5

= Control word SNI I/O system= Digital outputs= Control word function 1= Control word function 2= Control word function 3

O1O2O3O4O5

= Status word SNI I/O system= Digital inputs= Status word function 1= Status word function 2= Status word function 3

1) Only for application module "I/O positioning".

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8Process data assignmentApplication module I/O with 2 process data words


Pro-file


10 PD I1I2I3I4I5I6I7I8I9I10

= Control word SNI I/O system= Digital outputs= Control word function 1= Control word function 2= Control word function 3= Control word function 4= Control word function 5= Control word function 6= Control word function 7= Control word function 8

O1O2O3O4O5O6O7O8O9O10

= Status word SNI I/O system= Digital inputs= Status word function 1= Status word function 2= Status word function 3= Status word function 4= Status word function 5= Status word function 6= Status word function 7= Status word function 8

8.2 Application module I/O with 2 process data words8.2.1 Process input data

The following table shows the process input data assignment from the PLC to the con-troller for fieldbus control with 2 process data words.

Word Designation Bit FunctionI1 Control word 0 Reserved

1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved

I2 Digital outputs 0 – 15 DI01 – DI07

DIO08 – DIO15

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8 Process data assignmentApplication module I/O with 2 process data words


8.2.2 Process output dataThe following table shows the process output data assignment from the controller tothe PLC for fieldbus control with 2 process data words.

Word Designation Bit FunctionO1 Status word 0 Ready for operation

1 Reserved

2 Reserved

3 Reserved

4 Application error

5 Error I/O system

6 Reserved

7 Reserved

8 – 15 Code for status/warning/error of the I/O system1) orapplication error codes2)

O2 Digital inputs 0 – 15 DI01 – DI07

DIO08 – DIO15 (depending on configuration)1) For a detailed description, refer to the applicable documentation of the unit.2) For a detailed description, refer to the applicable documentation of the Application Configurator.

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1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved


DIO08 – DIO15 (depending on configuration)

I3 Reserved 0 – 15 –




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1 Reserved

2 Reserved

3 Reserved

4 Application error

5 Error I/O system

6 Reserved

7 Reserved




O3 Counter value0

0 – 15 Counter value CI00

O4 Counter value1


O5 Counter value2


O6 Counter value3


1) For a detailed description, refer to the applicable documentation of the unit.2) For a detailed description, refer to the applicable documentation of the Application Configurator.

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1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved











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1 Reserved

2 Reserved

3 Reserved

4 Application error

5 Error I/O system

6 Reserved

7 Reserved




O3 Counter value0


O4 Counter value1


O5 Counter value2


O6 Counter value3


O7 Analog value0

0 – 15 Analog value AI00

O8 Analog value1


O9 Analog value2


O10 Analog value3



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8Process data assignmentApplication module I/O logic with 10 process data words


8.5 Application module I/O logic with 10 process data words8.5.1 Process input data



1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved



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8 Process data assignmentApplication module I/O logic with 10 process data words


Word Designation Bit FunctionI3 Control word

function 10 Reserved

1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Start

9 Positive

10 Negative

11 Mode 20 000 = Reserved001 = Operating mode 1: Jog mode010 = Operating mode 2: Automaticmode011 = Reserved

12 Mode 21

13 Mode 22

14 Reserved

15 Reserved

I4 Control wordfunction 2

0 – 15 Bit assignment see "Control word function 1"













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8Process data assignmentApplication module I/O logic with 10 process data words




1 Reserved

2 Reserved

3 Reserved

4 Application error

5 Error I/O system

6 Reserved

7 Reserved




O3 Status wordfunction 1

0 Ready for operation function 1

1 Start detected

2 Function active

3 Reserved

4 Application error

5 Reserved

6 In position positive

7 In position negative

8 – 15 Code for status/warning/error code application


0 – 15 Bit assignment see "Status word function 1"














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8 Process data assignmentApplication module I/O positioning with 5 process data words


8.6 Application module I/O positioning with 5 process data words8.6.1 Process input data



1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved



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8Process data assignmentApplication module I/O positioning with 5 process data words


Word Designation Bit FunctionI3 Control word

function 10 Reserved

1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reserved

7 Reserved

8 Start

9 Positive

10 Negative

11 Mode 20 000 = Reserved001 = Operating mode 1: Jog mode010 = Operating mode 2: Feed-in011 = Operating mode 3: Feed-out

12 Mode 21

13 Mode 22

14 Reserved

15 Reserved







1 Reserved

2 Reserved

3 Reserved

4 Application error

5 Error I/O system

6 Reserved

7 Reserved




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Word Designation Bit FunctionO3 Status word

function 10 Ready for operation function 1

1 Start detected

2 Function active

3 Reserved

4 Reserved

5 Reserved









8.7 Application module I/O positioning with 10 process data words8.7.1 Process input data



1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reset fault

7 Reserved

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved

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8Process data assignmentApplication module I/O positioning with 10 process data words


Word Designation Bit FunctionI2 Digital outputs 0 – 15 DI01 – DI07



0 Reserved

1 Reserved

2 Reserved

3 Reserved

4 Reserved

5 Reserved

6 Reserved

7 Reserved

8 Start

9 Positive

10 Negative

11 Mode 20 000 = Reserved001 = Operating mode 1: Jog mode010 = Operating mode 2: Feed-in011 = Operating mode 3: Feed-out

12 Mode 21

13 Mode 22

14 Reserved

15 Reserved















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1 Reserved

2 Reserved

3 Reserved

4 Application error

5 Error I/O system

6 Reserved

7 Reserved





0 Ready for operation function 1

1 Start detected

2 Function active

3 Reserved

4 Reserved

5 Reserved



















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Index

IndexA

Adding axes......................................................... 21Application Configurator ...................................... 21Area of application............................................... 11

B

Basic settingsCounter............................................... 24, 27, 32Digital inputs/outputs .......................... 23, 26, 31I/O application module.............................. 22, 25I/O logic application module ..................... 22, 25I/O positioning application module ................. 30

C

ConfigurationApplication Configurator ................................. 21Single axes..................................................... 21

Copyright notice .................................................... 7Cycle diagram

Automatic mode ............................................. 15Jog mode........................................................ 14Loading........................................................... 17Unloading ....................................................... 18

D

Documents, applicable .......................................... 7

E

Embedded safety notes......................................... 6Engineering software........................................... 10Exclusion of liability ............................................... 6

H

Hardware requirements....................................... 10Hazard symbols

Meaning............................................................ 5

I

I/O application moduleArea of application.......................................... 11Profiles ........................................................... 11

I/O logic application moduleArea of application.......................................... 11Configuration .................................................. 28Profile ............................................................. 11

I/O positioning application moduleArea of application.......................................... 11Basic settings ................................................. 30Configuration .................................................. 34Functions........................................................ 33Profiles ........................................................... 11

L

Liability .................................................................. 6Liability for defects............................................. 6, 7

M

MOVITOOLS® MotionStudio................................ 10

N

NotesDesignation in the documentation .................... 5Meaning of the hazard symbols ....................... 5

O

Operating modeAutomatic mode ............................................. 15Jog mode........................................................ 14Loading........................................................... 16Overview ........................................................ 13Unloading ....................................................... 16

Other applicable documentation............................ 7

P

Product names ...................................................... 7

R

RequirementsStartup............................................................ 19

S

Safety notes .......................................................... 8Bus systems ..................................................... 9Designation in the documentation .................... 5General............................................................. 8Meaning of the hazard symbols ....................... 5Preliminary information..................................... 8Structure of embedded..................................... 6Structure of the section-related ........................ 5

Section-related safety notes.................................. 52290

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Index

SettingI/O application module.................................... 22I/O logic application module ........................... 25I/O positioning application module ................. 30

Signal words in the safety notes............................ 5Software

Requirements ................................................. 10Startup

Adding axes.................................................... 21Application Configurator ................................. 20Drive Startup .................................................. 20Procedure....................................................... 20Requirements ................................................. 19Saving the configuration on the SD card........ 36Setting the application module ....................... 21

System description .............................................. 11

T

Target group.......................................................... 8Terms of use ......................................................... 7Trademarks ........................................................... 7

U

Unit combinationApplication modules for SNI I/O systems ....... 10

Use ........................................................................ 7Use, designated .................................................... 8

W

WindowDownload ....................................................... 37

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