APPAREL TECHNOLOGY MANAGEMENT

PIN TABLE

PRESENTED BY:NEHA SAMDANIPRAJJWAL DEWASKARM.ftech-3rd sem

INTRODUCTION

Pin Table is mainly used for matching

stripes and checks at the time of spreading

and cutting in the garment industry.

It is basically a table ,which is having

aluminum top and needle bar underneath,

for matching stripes and checks fabric.

Matching of checks and stripes in the

garment production has always been

difficult and time consuming.

PROBLEMS

Traditional methods tend to waste a lot of

material, since the patterns are cut out

with a blocking tolerance.

The task of rearranging the blocked out

patterns is tedious and expensive.

The workers involved in this process have

to be skilled.

PROBLEMS

TYPES OF PIN TABLE

There are mainly two types of pin tables –

1. For woven's

2. For knits

WOVEN’S

This PIN TABLE consists of a slotted

aluminium top and Needle-Bars

underneath.

Each Needle-Bar has pins positioned

inside the slots of the table top.  

SOLUTIONS

The Needle-Bars can be moved freely along the length of the table. I.e. they can be positioned exactly according to the matching conditions of the marker.

The height of the pins can be adjusted with the turn of a hand-wheel. So the spreading and pinning is convenient, fast and avoids tension in the lay package.

 

SOLUTIONS

SOLUTIONS

Each pin can be individually locked down, i.e. only the needed quantity of pins have to be used.

Each pin has a rounded top, which avoids damages to the fabric, i.e. with the special pins, we can pin the fabric inside the piece area and produce the quality, where it is needed.

The PIN TABLE is an abstract copy of the marker.

STEPS

The NEEDLE-BARS are adjusted according to the marker.

The first lay is underlay-paper

The fabric is pinned from the centre to the outside.

Each ply is cut with the cutting device at the end

The final lay is fixed with the VEITH NEEDLE-PLATES from above.

The fine-cut can be done with a CNC-Cutter or manually by hand.

TECHNICAL SPECIFICATION

PIN-TABLE:

Standard table size 170cm x 404 cm Extra widths 184, 198, 212, 226 and 240

cm available. Length is adjustable with 2m modules. Needle diameter is colour coded (1.0, 1.4,

1.8 mm). Height of needle up to 10cm. Extra fine needle with 0.6mm available.

OPTIONAL EQUIPMENT

NEEDLE-PLATES Pin IT Software for the VEITH PIN-TABLE Pneumatic Cutting-Device (1) Roll stand or Turn-Table with extra device

for underlay paper and polyethylene film Air-Floatation (2) for easy transport of

heavy lays Additional Needle-Bars Belt-Drive for automated transport

NEEDLE PLATES

NEEDLE PLATE is a very useful utility, which

helps to fix lays including the MARKER or the

PATTERN.

Its needles - coming from above - keep the

whole lay from distortion of its single ply.

This is especially important for the transport

of the lay and for the cutting operation itself.

Maximum depth of penetration of 45 mm.

The cutting quality is improved when employing the NEEDLE PLATE, as it stays in the lay during the cutting operation.

KNIT’S

TECHNICAL SPECIFICATION

Matching stripes in knitwear has always been difficult and time consuming.

Knitted fabrics are manufactured in a circular process creating a spiral. Opening the tube leads in the fabric to inclined stripes.

When processing the fabric in a stenter it is often tried to change the inclination of the stripes, but the result will not be constant.

PROBLEMS

Wrong process parameters for the stenter

harm the straightness of the stripes.

Traditional methods for matching tend to

waste a lot of material, since the patterns

have to be cut out with a blocking

tolerance.

PROBLEMS

PROBLEMS

The task of rearranging the blocked out

patterns is tedious and expensive.

As knitted fabrics are quite elastic the

workers involved in this process have to

be skilled.

STEPS

Spreading knitted fabric on a PIN-TABLE

After spreading, each ply is cut at the end by the CUTTING- DEVICE

Before moving the finished lay to the automatic cutter, it is fixed with help of the NEEDLE-PLATES

Cutting a lay on the automatic cutter.

THE RESULT.

Manual cutting of the lays is also possible.

 

ADVANTAGES

Improve quality. Spread and match in one step. Reduce relaying operations. Have lower fabric consumption. Do the fine cutting after spreading

without relaying. Prepare lay for CNC-Cutting.

SAVINGS

Savings in labour time between 30% and 50% .

Depending on the product, average material savings are between 3% and 7%.

This results in an average pay-back time of less than one year.

The pay-back time of a CNC-cutter is reduced, because now it is possible to use it for checks and stripes as well.

SUPPLIER & MODEL NUMBER

CHANGSHU JIAFENG MACHINERY CO.,LTD. – CT200

 

  Pinning table can set layers of fabric in

position. Uplift able platform can adjust needle height

according to fabric thickness. Length:1.83m*width:120cm,wooden table,

drilling holes allowed. Table top with vertical and horizontal lines

positioning. Pins can be easily taken out.

Cost:  1 Pin table= US $12300/-

Product Description:

VEITH SYSTEM: SKT 226

 

Product Description:  Pinning table can set layers of fabric in position. Uplift able platform can adjust needle height

according to fabric thickness. Length:4m*width:226cm. For maximum fabric width of 209cm. Table top with vertical and horizontal lines positioning. Pins can be easily taken out.  Cost:  1 Pin table= US $16000/-    

 G.A. Morgan Dynamics Pvt. Ltd. -FOX 400

 

 

Product Description:  Pinning table can set layers of fabric in position. Uplift able platform can adjust needle height

according to fabric thickness. Length:1.8m*width:126cm. For maximum fabric width of 110cm. Table top with vertical and horizontal lines

positioning. Pins can be easily taken out. 

Cost:  1 Pin table= US $12000/-

THANK YOU