any type of coloured cotton waste to pure white cotton fiber project
TRANSCRIPT
PROJECT PREPARED BYPROJECT PREPARED BYSOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICES
Phone: +91 33 25350003 & +91 33 Phone: +91 33 25350003 & +91 33 25350004 And 0933099411525350004 And 09330994115
Email : [email protected] : [email protected]
Manufacturing Complete Range Of Manufacturing Complete Range Of Pure White Fiber CottonPure White Fiber Cotton
FromFrom Textile Mill Waste Textile Mill Waste
MARKETABLE PRODUCTSMARKETABLE PRODUCTS
Pure White Cotton FiberPure White Cotton Fiber• Absorbent GradeAbsorbent Grade• Nonabsorbent GradeNonabsorbent Grade
RAW MATERIALS REQUIREDRAW MATERIALS REQUIRED1.1. Yarn WasteYarn Waste2.2. Spinning WasteSpinning Waste3.3. Coloured Hosiery WasteColoured Hosiery Waste4.4. Coloured Overlock Cutting WasteColoured Overlock Cutting Waste5.5. Cotton Cut Waste ClipCotton Cut Waste Clip6.6. Spinning Mill Dropping WasteSpinning Mill Dropping Waste7.7. Dark Coloured Hosiery ClipDark Coloured Hosiery Clip8.8. Jeans/Denim WasteJeans/Denim Waste
Picture Of Different Raw materialsPicture Of Different Raw materials
100% Cotton BasedTextile Waste Easily
Available In Local Market
Yarn Waste From Spinning Yarn Waste From Spinning MillMill
Cotton Sliver WasteCotton Sliver Waste
Cotton dropping wasteCotton dropping waste
Cotton flat wasteCotton flat waste
Cotton chindi wasteCotton chindi waste
Cotton Blow Room WasteCotton Blow Room Waste
Spinning Mixed WasteSpinning Mixed Waste
Coloured Hosiery Cutting Coloured Hosiery Cutting WasteWaste
Colour Over lock Cutting Colour Over lock Cutting WasteWaste
Cotton-Cut-Waste-ClipCotton-Cut-Waste-Clip
Machine Dropping WasteMachine Dropping Waste
Dark Coloured Underwear Dark Coloured Underwear WasteWaste
Denim Coloured Jeans Denim Coloured Jeans WasteWaste
Manufacturing Process Waste to Cotton Manufacturing Process Waste to Cotton FiberFiber
1.1. Opening of Pressed bale.Opening of Pressed bale.2.2. Manual Cleaning Of Foreign Material.Manual Cleaning Of Foreign Material.3.3. Air Blowing For Dust Removal.Air Blowing For Dust Removal.4.4. Loaded in Pressure Kier For Scouring.Loaded in Pressure Kier For Scouring.5.5. Bleaching Of all Waste to Ultra White.Bleaching Of all Waste to Ultra White.6.6. Cutting Of Waste material to 1 Sq. Cutting Of Waste material to 1 Sq.
Inch.Inch.7.7. Opening To Semi Fiber Stage.Opening To Semi Fiber Stage.8.8. Cleaning And Fiber making.Cleaning And Fiber making.9.9. Pure White Cotton Fiber Bale PressingPure White Cotton Fiber Bale Pressing
STEP BY STEP STEP BY STEP PRODUCTIONPRODUCTION
List of plant & machinesList of plant & machines
Air blowing chamberAir blowing chamber
Automatic Pressure Kier MachineAutomatic Pressure Kier Machine
Ms pressure kier machineMs pressure kier machine
Pre Heater MachinePre Heater Machine
Inside Preheater machineInside Preheater machine
Isothermal Oil HeaterIsothermal Oil Heater
Bleaching & washing MachineBleaching & washing Machine
Neutralization ChamberNeutralization Chamber
Hydroextraction MachineHydroextraction Machine
Conveyor dryer MachineConveyor dryer Machine
HAG FOR HOT AIR TO DRYERHAG FOR HOT AIR TO DRYER
Dryed bleached wasteDryed bleached waste
DRYED COTTON CUTTERDRYED COTTON CUTTER
CUTTED COTTON OPENERCUTTED COTTON OPENER
PURE WHITE COTTON FIBER MAKING MACHINEPURE WHITE COTTON FIBER MAKING MACHINE
PURE WHITE COTTON FIBERPURE WHITE COTTON FIBER
COTTON FIBER BALE PRESS MACHINECOTTON FIBER BALE PRESS MACHINE
Finished product : cotton fiber Finished product : cotton fiber in pressed balein pressed bale
Power requirementPower requirement FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAMENOS. OF MACHINE REQUIRED
EACH MOTOR HP
TOTAL MOTOR HP.
Air Blowing Chamber 1 10 10Pressure Kier 2 7.5 15Preheater 2 0 0Thermal Oil Heater 1 9 9Bleaching Chamber 1 15 15Hydroextractor 1 10 10Conveyor Dryer 1 20 20Hot Air Generator 1 7.5 7.5Dryed Cotton Cutter 1 10 10Cutted Cotton Opener 2 15 30Fiber Making Machine 6 9.5 57Bale Press Machine 1 10 10
TOTAL 193.5
Water requirementWater requirement FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL WATER REQUIREMENT PER DAY IN LTRSAir Blowing Chamber 0Pressure Kier 12000Preheater 0Thermal Oil Heater 1000Bleaching Chamber 10000Hydroextractor 0Conveyor Dryer 0Hot Air Generator 0Dryed Cotton Cutter 0Cutted Cotton Opener 0Fiber Making Machine 0Bale Press Machine 0Misc. 3000
TOTAL 26000
Manpower requirementManpower requirement FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME TOTAL number of manpower required per dayAir Blowing Chamber 0Pressure Kier 4Preheater 0Thermal Oil Heater 0Bleaching Chamber 4Hydroextractor 2Conveyor Dryer 2Hot Air Generator 0Dryed Cotton Cutter 1Cutted Cotton Opener 1Fiber Making Machine 2Bale Press Machine 2Misc. 4
TOTAL 22
Building area : working floorBuilding area : working floor FOR 1MT PER DAY PRODUCTION CAPACITY BASED PLANT
MACHINE NAME area requirement including working space in sq. ft.
Air Blowing Chamber 100Pressure Kier 1000Preheater 100Thermal Oil Heater 600Bleaching Chamber 500Hydroextractor 300Conveyor Dryer 500Hot Air Generator 100Dryed Cotton Cutter 200Cutted Cotton Opener 200Fiber Making Machine 700Bale Press Machine 300Misc. 500
TOTAL 5100
Godown space requirementGodown space requirement Details Area in Sq. Ft.
Raw Waste Cotton Storage 1000
Finished Cotton Storage 500
Chemical Storage 200
Machine Spares & Maintenance 1000
Total 2700
THANKSTHANKSFor more detailsFor more detailsplease contactplease contact
SOHOM CONSULTANCY SERVICESSOHOM CONSULTANCY SERVICESPhone: +91 33 25350003 & +91 33 25350004, 09330994115, Phone: +91 33 25350003 & +91 33 25350004, 09330994115,
0908810181109088101811Email : [email protected] : [email protected]