annexure - gujarat pollution control board...sr. no. fuel quantity 1. lignite 5.445 mt/hr. 4.2 the...
TRANSCRIPT
Annexure
Compliance of CC&A Compliance of earlier authorization No. 37757
Date of Issue: 08/06/2010 Valid up to 08/03/2015
Sr.
No.
Conditions Status
1. Consent order No: AWH: 37757 Date of Issue: 08/06/2010
The Consent shall be valid up to 08/03/2011 for use of outlet for the discharge
of trade effluent & emission due to operation of Industrial plant for
manufacture of the following items/products.
Sr. No. Product Quantity
1 CPC BLUE 850 MT/Month
2 CPC BETA BLUE 100 MT/Month
By- Product
2.
3 Ammonium Solution 1020 MT/Month
Complied
Not exceed
production
capacity
3. CONDITIONS UNDER THE WATER ACT:
3.1 The quantity of trade effluent from the Factory shall not exceed
1332 m3/Day.
Complied
Treated
effluent
discharge
within
consented
capacity
3.2 The quantity the Domestic waste water (Sewage) shall not exceed
22 m3/ day.
Complied
Sewage
within
consented
capacity
3.3 Domestic effluent shall be disposed off through septic tank/soak pit system. Follow
the
condition
4. CONDITIONS UNDER THE AIR ACT:
4.1 The following shall be used as fuel in Boiler: Complied
Sr. No. Fuel Quantity
1. Lignite 5.445 MT/hr.
4.2 The applicant shall operate Comprehensive adequate air pollution control
system already provided in order to achieve norms prescribed below
Complied
Follow the
condition
4.2.1 The flue gas emission through stack attached to Boiler shall conform to the
following standards:
Stack
No.
Stack Attached
to
Stack
Height
Parameter Permissible Limit
1. Steam Boiler 32
meter
Particulate
Matter
SO2,
NOx
150 mg/Nm3
100 ppm
50 ppm
2. Thermic fluid
heater I,II,III
32
meter
common
Particulate
Matter SO2,
NOx
150 mg/Nm3
100 ppm
50 ppm
3. FBC IBR Boiler
(10 TPH) &
IBR Boiler (2.5
TPH)
32
meter
Particulate
Matter SO2,
NOx
150 mg/Nm3
100 ppm
50 ppm
4. Thermic fluid
heater-4&5
32
meter
Particulate
Matter SO2,
NOx
150 mg/Nm3
100 ppm
50 ppm
Thermic fluid
heater-6
32
meter
Particulate
Matter SO2,
NOx
150 mg/Nm3
100 ppm
50 ppm
Complied
Meet the
Standard
prescribed
by GPCB
4.2.3 The concentration of the following parameters in the ambient air within the
premises of the Industry shall not exceed the limits specified hereunder.
PARAMETER PERMISSIBLE LIMIT
Suspended Particular Matter 100 microgram per cubic meter
Oxides of Sulphur 80 microgram per cubic meter
Complied
Oxides of Nitrogen 80 microgram per cubic meter
Particulate Matter (PM 2.5) 60 microgram per cubic meter
Cl2 100 microgram per cubic meter
Ammonia 850 microgram per cubic meter
CO2 5000 microgram per cubic meter
4.3 The applicant shall maintain the facilities provided for monitoring the air
emissions and the same shall be open for inspection to/and for use of Board’s
staff.
Complied
Except the
condition
4.4 The Industry shall take adequate measures for control of noise levels from its
own sources within the premises so as to maintain ambient air quality
standards in respect of noise to less than 75 db(A) during day time and
70db(A) during night time. Daytime is reckoned in between 6 a.m. and
10 p.m. and night time is reckoned between 10 p.m. and 6 a.m.
Complied
Follow the
condition
5. GENERAL CONDITIONS
5.1 Any change in personnel, equipment or working conditions as mentioned in the
Consents form/order should immediately be intimated to this Board.
Excepted
5.2 Application shall also comply with the general conditions given in Annexure I. Complied
5.3 The applicant shall provide flow meter with totalizer at outlet of the ETP. Complied
Installed
flow meter
at
discharge
level
5.4 Waste generation streams shall be identified from the process plant and
collected separately to decide about their treatability. The collected effluent
should be subjected to proper treatment method before discharging it to ETP or
CETP
Complied
5.5 By-pass system for untreated effluent or stack emission shall not be allowed.
Adequacy and efficacy certificate will be required for ETP, CETP and APCM.
Complied
7. AUTHORISATION FOR THE MANAGEMENT & HANDALING OF HAZARDOUS WASTES
FORM-2 (See rule 5 (4))
7.1 Number of authorization: AWH: 37757 Date of Issue: 08/06/2010
7.2 M/s. ASAHI SONGWON COLORS LTD. Is hereby granted an authorization to
operate facility for following hazardous wastes on the premises situated at
SURVEY NO. 429-432, VILL-DUDHWADA, TA-PADRA, DIST- VADODRA
Complied
Sr.
No.
Waste Quantity Sch-I Facility
1. Chemical
Sludge
8400
MT/Yr.
26.2 Collection, Storage, Transportation,
Disposal at TSDF of NECL.
2. Used Oil 0.2 KL/Yr. 5.1 Collection, Storage, Transportation,
Disposal by selling to registered re-
refiners.
3. Discarded
Containers
3,60,000
Nos./Yr.
33.3 Collection, Storage, Transportation,
by selling to approved vendor.
7.3 The authorization shall be in force for a facility for Collection, Storage,
transportation and disposal of Hazardous wastes as mentioned above.
Complied
7.4 The authorization shall be in force for a period up to 08/03/2011. Amended
upto
08/03/15
7.5 The authorization is subject to the conditions stated below and such other
conditions as may be specified in the rules from time to time under the
Environment (Protection) Act-1986.
Follow the
condition
7.6 TERMS AND CONDITON OF AUTHORISATION
7.6.1 The applicant shall comply with the provisions of the Environment (Protection)
Act- 1986 and the rules made there under.
Excepted
7.6.2 The authorization shall be produced for inspection at the request of an office
authorized by the Gujarat Pollution Control Board.
Excepted
7.6.3 The persons authorized shall not rent, Lend, sell, and transfer of otherwise
transport the hazardous wastes without obtaining prior permission of the
Gujarat Pollution Control Board.
Excepted
Amendment in consent order no. AWH-37757, dated 03/06/2011.
Sr. No. Conditions Status
(A) Additional Conditions Under Water Act 1974.
Following conditions along with sub conditions 1 to 11 shall be inserted as
Condition No. 3.3.4 in the consent order No. AWH-37757.
3.3.4 The Ammonium Carbonate (scrubber Solution) generating from the CPC
blue plant of the unit shall not exceed 4250 MT/Month and sold to the
genuine Magnesium Carbonate manufacturer of the state having valid
CC&A and permission of the board. Following sub - conditions shall also
be observed.
Complied
Generation not exceed
then condition.
3.3.4.1 The applicant as a “Generator” will strictly adhere to & comply with The
Hazardous Wastes (Management, Handling & Transboundary Movement)
Rules 2008 as a precautionary principle for segregation at source, onsite
dedicated storage and on word transportation to the actual user only.
Complied
3.3.4.2 The applicant as a “Generator” shall have to supply only Ammonium
carbonate scrubbing solution to the Magnesium Carbonate
Manufacturing units situated at Bhavnagar district only.
Complied
3.3.4.3 For the transportation, packing, Labeling and handling of the
Ammonium Carbonate (Scrubber Solution) GPS (Global Positioning
System) enabling system along with online manifest system through
XGN shall use & put in place while transportation through dedicated
vehicles conforming Motor Vehicle Act as amended from time to time.
Follow the
condition
3.3.4.4 The complied data shall be submitted by them to the concerned
Regional offices of GPCB for verification at the end of every month.
Accepted
3.3.4.5 In the event of non requirement of ammonium carbonate solution by
the Magnesium Carbonate Manufacturing units. The applicant will treat
it in their own in- house facility and in no case diverted it to any other
party/ industry/ outside the factory premises by any means. Separate
data/ record shall be maintained and submitted to the concerned GPCB
regional office.
Follow the
condition
3.3.4.6 The applicant will operate adequate EMS (Environmental Management
System) regularly & efficiently and effluent conforming to the discharge
norms will only be discharged through designated outlet and as per the
conditions laid out by GPCB/ CPCB/ MOEF from time to time.
Complied
3.3.4.7 The applicant will strictly observe and comply with duly notarized
undertaking submitted to this Board vide letter dated 27/05/2011.
Accepted
3.3.4.8 The applicant shall have to supply only Ammonium Carbonate Scrubber
solution to the Magnesium Carbonate Industries situated at Bhavnagar
district, who have obtained valid CC&A /permission from this Board.
Complied
3.3.4.9 In case of any violation the permission can be withdrawn at any point of Accord
time without any prior intimation. with the
Condition
3.3.4.10 Any type of violation under the provisions of Water Act, 1974, all
concern Industrial Associations/ Receptor/ Generator will be held
responsible & suitable action may be initiated without prior intimation
for this purpose.
Accepted
3.3.4.11 This permission is valid only for “Trial run purpose of recycling/reuse”
subject to compliance of dully notarized undertaking and commitment
given to this Board. Regular permission shall be accorded only after
receiving detail project report from the reputed Govt. agencies like
CSMCRI, GCPC as assured by the industrial associations for this
purpose.
Agreed
(B) The validity of the consent order number AWH – 37757 shall be amended and it shall be valid up to 08/03/2015.
Amended up to
08/03/15 (C) Number of authorization: AWH – 37757 and the validity shall be
amended as 08/03/2015. Amended
as 08/03/15.
(D) The condition no. 7.2 along with sub conditions of the
authorization is amended as under:
Complied
within
consented
Quantity
In serial number 1 of the condition No 7.2 is replaced as under.
Sr. No.
Waste Quantity Sch – I
Disposal Facility
1 Chemical Sludge
8400 MT/ Year
26.2 Collection, Storage, transportation and disposal at 1. The 200 MT/Year (Maximum) Chemical sludge containing copper bearing sludge shall be given to M/s Sara Chemicals located at Plot No 3205/08, GIDC Estate, Ankleshwar, Dist Bharuch 2. The remaining chemical sludge shall be either sold to cement manufacture or disposed at TSDF of NECL.
Following sub conditions shall be inserted after condition 7.2
Complied 7.2.1 The trial run period for the selling copper bearing chemical sludge for the quantity
stipulated above and given to M/s Sara Chemicals, Ankleshwar is for the one year
from the date of issue of this amendment which shall be amended after review of
the technical feasibility report to be submitted by the project proponent and
agreement between both the parties and evaluation of the performance.
Complied 7.2.2 TREM card and Manifest system for the copper bearing chemical sludge shall be
observed strictly.
Complied 7.2.3 All the records for the copper bearing chemical sludge shall be maintained as per
Hazardous Waste (MH & TM) Rules as amended from time to time.
COMPLIANCE STATUS OF EACH STIPULATION OF ENVIRONMENT CLEARANCE CERTIFICATE VIDE LETTER
No. J-11011/19/2007-IA II (I) Dated: April 1, 2008
Sr. No.
Conditions Compliance Status
1. This has reference to your letter no. ASCL/PRJECT/GPCB Corres/2007-08/ dated November 01, 2007 along with EIA/EMP report and public hearing proceedings seeking environmental clearance for the above project under the Environment Impact Assessment Notification, 2006.
--
2. The Ministry of Environment and Forests has examined the proposal and noted that the proposal is for environmental clearance for expansion of plant to manufacture CPC Blue (500 TPM to 900 TPM), Beta Blue Product (100 TPM) and installation of captive power plant (2 MW) at village Dudhwada, Taluka Padra, District Vadodara, Gujarat by M/s Asahi Songwan Colors Ltd. The cost of the project is Rs. 40 cores. The total land area is 80,000 sq m. No ecological area exists within 10 km of the site.
Complied
3. Total water requirement will be 2188 KLD and will be met from the ground water. Three streams of liquid effluent will be generated from the process. Waste water generation would be 1504 KLD which will be discharged after treatment up to the prescribed discharge norms into tidal water zone of river Mahi through effluent channel. The stack with CPP will be 71 m high and shall be installed with ESP. There will be two vents with process vessels and each will have 15 m stack. Dust collectors and bag filters are proposed for the boilers and 3 stage scrubbing system for Ammonia.
Complied
4. The Public hearing was held on 19.10.2007. -- 5. The project activity is listed at S.N. 5 (f) under category ‘A’ and the
proposal was considered and appraised at centre level in 77th meeting of the Expert Appraisal Committee (Industry) held during 21st – 24th January, 2008.
--
6. Based on the information submitted by the Project Authorities, the Ministry of Environment and Forests hereby accords the environmental clearance to the above project under the provisions of EIA Notification dated 14th September, 2006 subject to compliance of the following specific and general conditions:
--
A SPECIFIC CONDITIONS:
i) The project authorities shall comply with the commitments made during public hearing held on 19th October 2007.
Complied
ii) The project authorities shall install ESP with the boiler stack of CPP and bag filter for control of dust emission from the various material handling systems.
Complied
iii) The project authorities shall provide the chilled brine solution in secondary condenser for condensation of the VOCs and ensure that the solvent recovery shall not be less than 95%.
Complied
iv) The company shall provide the monitoring arrangement with vents and regular monitoring shall be carried out and reports submitted to the SPCB, CPCB and Ministry’s Regional Office at Bhopal.
Complied
v) To prevent solvent loss, following measures shall be taken: Complied
Sr. No.
Conditions Compliance Status
A. Reactor shall be connected to chilled brine condenser system B. Reactor and solvent handling pump shall have mechanical
seals to prevent leakages. C. The condensers shall be provided with sufficient HTA and
residence time so as to achieve more than 95% recovery D. Solvents shall be stored in a separate space specified with all
safety measures. E. Proper earthing shall be provided in all the electrical
equipment wherever solvent handling is done. F. Entire plant shall be flame proof. The solvent storage tanks
shall be provided with breather valve to prevent losses. vi) The process emissions VOCs and particulate matter from various
units shall conform to the standards prescribed by the concerned authorities from time to time. At no time, the emission levels shall go beyond the stipulated standards. In the event of failure of pollution control system(s) adopted by the unit, the unit shall be immediately put out of operation and shall not be restarted until the desired efficiency has been achieved.
Complied
vii) Fugitive emissions in the work zone environment, product, raw materials storage area etc. shall be regularly monitored. The emissions shall conform to the limits imposed by GPCB.
Complied
viii) For control of fugitive emission and VOCs following steps shall be followed:
A. Closed handling system shall be provided for chemicals B. Reflux condenser shall provided over reducer C. Solvent handling pump shall be provided mechanical seals to
prevent leakages D. System of leak detection and repair of pump/pipeline based
on preventive maintenance. E. Solvent shall be taken from underground storage tanks to
reactors through closed pipeline. Storage tanks shall be vented through trap receiver and condenser operated on chilled water.
Complied
ix) The project authority shall install effluent treatment palnt to treat the wastewater up to the inlet norms of the CETP and shall obtain the membership of CETP for disposal of treated effluent and copy of the same shall be submitted to the Ministry and Ministry’s Regional Office at Bhopal. The company shall maintain the valid membership.
Complied
x) The project authorities shall obtain permission for drawl of ground water from Central Ground Water Authority or State Ground Water Board and copy of permission letter shall be submitted to the Ministry’s Regional Office at Bhopal.
Complied
xi) Chemical sludge from ETP (8400 TPA) shall be disposed of to secured land fill. Used/spent oil (200 L/yr) shall be disposed of to registered recyclers and containers will be used for filling of ETP sludge. The project authorities shall obtain and maintain the valid membership of TSDF.
Complied
xii) The fly ash generated from the power palnt shall be disposed of as per the provision of Fly Ash notification 1999 and amended in August 2003.
Complied
Sr. No.
Conditions Compliance Status
xiii) During transfer of materials spillages shall be avoided and garland drains be constructed to avoid mixing of accidental spillages with domestic waste and storm drains.
Complied
xiv) The project authorities shall develop greenbelt in 30% project area as per the guidelines of CPCB to mitigate the effect of fugitive emission.
Complied
xv) Adequate financial provision shall be made in the budget of the project for implementation of the above suggested environmental safeguards. Fund so earmarked shall not be diverted for any other purposes.
Complied
xvi) Occupational health surveillance of the workers shall be done on a regular basis and records maintained as per the Factories Act.
Complied
xvii) The company shall make the arrangement for protection of possible fire hazardous during manufacturing process in material handling.
Complied
B. GENERAL CONDITIONS i) The project authorities shall strictly adhere to the stipulations of the
SPCB/state government or any statutory body. Follow the Condition
ii) No further expansion or modifications in the plant shall be carried out without prior approval of the Ministry of Environment and Forests. In case of deviations or alterations in the project proposal from those submitted to this Ministry for clearance, a fresh reference shall be made to the Ministry to assess the adequacy of conditions imposed and to add additional environmental protection measures required, if any.
Follow the Condition
iii) The project authorities shall strictly comply with the rules and regulations under Manufacture, Storage and Import of Hazardous Chemicals Rules, 1989 as amended. Authorization from the SPCB shall be obtained for collection, treatment, storage, and disposal of hazardous wastes.
Complied
iv) Ambient air quality monitoring stations shall be set up in the downwind direction as well as where maximum ground level concentration are anticipated in consultation with the State Pollution Control Board.
Complied
v) For control of process emissions, stacks of appropriate height as per the Central Pollution Control Board guidelines shall be provided. The scrubbed water shall be sent to ETP for further treatment.
Complied
vi) The company shall undertake following Waste Minimization measures:
Metering of quantities of active ingredients to minimize waste Reuse of by-products from the process as raw materials or as
raw material substitutes in other processes Maximizing recoveries Use of automated material transfer system to minimize
spillage Use of “closed Feed” system into batch reactors
Complied
vii) The project authorities must strictly comply with the rules and regulations with regard to handling and disposal of hazardous wastes in accordance with the Hazardous Wastes (Management and Handling) Rules, 2003. Authorization from the SPCB shall be
Complied
Sr. No.
Conditions Compliance Status
obtained for collections/treatment/ storage/disposal of hazardous wastes.
viii) The overall noise levels in and around the plant area shall be kept well within the standards (85 dBA) by providing noise control measures including acoustic hoods, silencers, enclosures etc. on all sources of noise generation. The ambient noise levels shall conform to the standards prescribed under Environment (Protection) Act, 1986 Rules, 1989 viz. 75 dBA (day time) and 70 dBA (night time).
Follow the Condition
ix) A separate Environmental Management Cell equipped with full fledged laboratory facilities shall be set up to carry out the environmental management and monitoring functions.
Complied
x) The project authorities shall provide rainwater harvesting system and ground water recharge.
Complied
xi) The implementation of the project vis-à-vis environmental action plans shall be monitored by Ministry’s Regional Office/SPCB/CPCB. A six monthly compliance status report shall be submitted to monitoring agencies.
Complied
xii) The project proponent shall inform the public that the project has been accorded environmental clearance by the Ministry and copies of the clearance letter are available with the SPCB and may also be seen at Website of the Ministry at http://envfor.nic.in. This shall be advertised within seven days from the date of issue of the clearance letter, at least in two local newspapers that are widely circulated in the region of which one shall be in the vernacular language of the locality concerned and a copy of the same shall be forwarded to the Ministry’s Regional Office.
Follow the Condition
xiii) The project authorities shall inform the Regional Office as well as the Ministry, the date of financial closure and final approval of the project by the concerned authorities and the date of start of the project.
Accepted
7. The Ministry may revoke or suspend the clearance, if implementation of any of the above conditions is not satisfactory.
Accepted
8. The Ministry reserves the right to stipulate additional conditions, if found necessary. The company in a time bound manner shall implement these conditions.
Accepted
9. Any appeal against this environmental clearance shall lie with the National Environment Appellate Authority, if preferred within a period of 30 days as prescribed under section 11 of the National Environment Appellate Authority Act, 1997.
Follow the Condition
10. The above conditions will be enforced, inter – alia under the provisions of the Water (Prevention & Control of Pollution) Act, 1974, Air (Prevention & Control of Pollution) Act, 1981, the Environment (Protection) Act, 1986, Hazardous Wastes (Management & Handling) Rules, 2003 and the Public Liability Insurance Act, 1991 along with their amendments and rules.
Accepted
COMPLIANCE REPORT Of
"Consent to Establish” (NOC)
Vide No. GPCB/NOC-VRD-2921/CCA-VRD-683/1436 dated 17/01/2008
Sr. No.
Conditions Compliance Status
SUBJECT TO THE FOLLOWING CONDITION
1. M/s. Asahi Songwon Colors Ltd. is situated at Sr. No. 429 to 432, Village: Dudhwada Taluka: Padra, Dist: Vadodara for the manufacture of the following products/items. The validity period of the NOC will be Five years from date of issue of the order:
Sr. No.
Product Capacity (MT/Month)
1. CPC Crude Blue 500 350 850 2. CPC Beta Blue - 100 100 3. Power plant - 2 MW (1.44
Million units per month)
2 MW (1.44 Million units per
month)
Complied
SUBJECT TO HE FOLLOWING CONDITIONS:
1 Applicant shall not start any land development and construction activities without getting the environmental clearance from the MoEF New Delhi, under the EIA notification 2006 dtd 14/09/2006.
Follow the condition
2 Applicant shall comply with all the conditions stipulated by the MoEF, New Delhi in the order of Environmental Clearance as and when issued.
Complied
CONDITION UNDER THE WATER ACT 1974:
1. The quantity of the industrial effluent to be generated from the manufacturing process and other ancillary industrial operations (existing and additional proposed) shall not exceed1481 m3 /day.
Complied
2. The quantity of the industrial discharge shall not exceed 1481 m3/day.
Complied
3. The quantity of the domestic waste water (Sewage) from the existing and proposed activity shall not exceed 22 m3/day.
Complied
4. An adequate effluent treatment plant consisting of appropriate treatment units as proposed by you shall be installed.
Complied
5. The quality of the industrial effluent shall conform to the following standards (Whichever is applicable).
Parameter ECP inlet Norms pH 6.2 – 8.5 Temperature 400C Colour (pt.co.scale) 100 Units Suspended Solids 100 mg/l Oil and Grease 10 mg/l Phenolic compounds 1 mg/l Cyanides 0.2 mg/l Fluorides 1.5 mg/l Sulphides 2 mg/l Ammonical Nitrogen 50 mg/l Arsenic 0.2 mg/l Total chromium 2 mg/l
Complied
Sr. No.
Conditions Compliance Status
Hexavalent Chromium 0.1 mg/l Copper 3 mg/l Lead 0.1 mg/l Mercury 0.01 mg/l Nickel 3 mg/l Zinc 5 mg/l Cadmium 2 mg/l BOD (3 days at 270C) 100 mg/l COD 250 mg/l Chlorides 600 mg/l Sulphates 1000 mg/l Total dissolved solids 5000 mg/l Insecticides/Pesticides Absent Bio-assay test 90% Survival of fish after 96 hour
in 100% effluent 6. The treated effluent conforming to the above standard shall be
discharged into Effluent Channel Project of M/s. ECPL Vadodara sand shall be conveyed ultimately up to estuary of river Mahi.
Complied
7. Sewage shall be disposed of through (a) septic tank/soak pit system OR (b) it shall be treated along with the industrial effluent OR (c) it shall be treated separately to confirm to the following standards and shall be utilized on land for gardening, plantation and irrigation.
BOD Less than 20 mg/l Suspended Solids Less than 30 mg/l Residual Solids Minimum 0.5 ppm
Complied
CONDITIONS UNDER THE AIR ACT 1981:
8. Following shall be utilized as fuel. Sr. No. Fuel Quantity
1. Coal/Lignite 101 MT/day
Complied
9. The applicant shall install & operate air pollution control system in order to achieve norms prescribed below.
Complied
10. The Flue gas emission through stack shall confirm to the following standards: Stack No.
Stack attached
to
Stack height
Air pollution control system
Parameter Permissible limit
1. Power plant
40 m Cyclone separators & bag filters
Particulate Matter SO2
NOX
150 mg/NM3
100 ppm 50 ppm
Complied
11. The Process emission through various vents/stacks of reactors, process, vessels shall conform to the following standards: Stack No.
Stack attached
to
Stack height
Air pollution control system
Parameter Permissible limit
1. Process Vessel
No. 1 to 4
20 m Three stage water
scrubber
NH3 175 mg/NM3
2. Process Vessel
No. 5 to 8
20 m Three stage water
scrubber
NH3 175 mg/NM3
Complied
Sr. No.
Conditions Compliance Status
12. Stack monitoring facility like port hole, platform/ladder etc. shall be provided with stack/vents chimney in order to facilitate sampling of gases being emitted into the atmosphere.
Complied
Ambient air quality within the premises of the industry shall conform to the following standards: Parameters Permissible Limit Suspended Particulate Matter 500 Microgram/M3
RSPM 150 Microgram/M3
SO2 120 Microgram/M3
NOX 120 Microgram/M3
13.
Ammonia 850 Microgram/M3
Complied
14. All measures for the control of environmental pollution shall be provided before commencing production
Complied
CONDITIONS UNDER HAZARDOUS WASTE
15. Applicant shall have to comply with provisions of Hazardous Waste (Management & Handling) Rule-1989 as amended from time to time.
Complied
15.1 The applicant shall obtain membership of common TSDF site for disposal of Haz. Waste as categorized in Hazardous Waste (Management & Handling) Rule-1989 as amended from time to time.
Complied
15.2 The applicant shall obtain membership of common Haz. Waste incineration for disposal of incinerable waste.
Complied
15.3 The applicant shall provide temporary storage facilities for each type of Haz. Waste as per Hazardous Waste (Management & Handling) Rule-1989 as amended from time to time.
Complied
GENERAL CONDITION
16. Adequate plantation shall be carried out all along the periphery of the industrial premises in such a way that the density of plantation is at least 1000 trees per acre of land and a green belt of __ meters width is developed.
Complied
17. The applicant shall have to submit the returns in prescribed form regarding water consumption and shall have to make payment of water cess to the Board under the Water Cess Act- 1977.
Complied
18. In case of change of ownership/management the name and address of the new owners/partners/directors/proprietor should immediately be intimated to the Board.
Complied
19. The applicant shall however, not without the prior consent of the Board brings into use any new or altered outlet for the discharge of effluent or gaseous or sewage waste from the proposed industrial plant. The applicant is required to make applications to this Board for this purpose in the prescribed forms under the provisions of the Water (Prevention & Control of Pollution) Act-1974, the Air Act-1981 and the Environment (Protection) Act-1986.
Complied
20. The applicants also comply with the General Conditions as per Annexure-I attached herewith (No. 1 to 38) (whichever applicable).
Follow the conditions
21. The concentration of Noise in ambient air within the premises of industrial unit shall not exceed following levels: Between 6 A.M. and 10 P.M.: 75 dB(A) Between 10 P.M. and 6 A.M.: 70 dB(A)
Complied
Sr. No.
Conditions Compliance Status
22. Applicant is required to comply with the manufacturing, storage and import of Hazardous Chemicals Rules-1989 framed under the Environment (Protection) Act-1986.
Complied
23. If it is established by any competent authority that the damage is caused due to their industrial activities to any person or his property in that case they obliged to pay the compensation as determined by the competent authority.
Complied
GUJARAT POLLUTION CONTROL BOARD
SONGWON COLORS LTD PLOT NO: 4291432, ECP CHANNEL ROAD,
Paryavaran Bhavan Sector-1 0-A, Gand hinagar-382 01 0.
Phone : (079) 23226295 Fax : (079) 232321 56
Website : www.gpcb. gov. in
By. R.P.A.D.
VILLAGE DUDHWADA, TAL: PADRA DIST: VADODARA
Sub: Amendment to the Consolidated consents 8 Authorization (CC IA) under the Water Act-1974, Air Act-1981 & Hazardous Waste (Management, Handling & Transboundary Movement) Rules-2008
Ref: 'I) This Office issued C C W Order No. AWH-37757 dated 08106i2010 vide letter No-GPCBICCA-VRD-683(2)/lD:21641155938 dated 301071201 0
2) Your submission vide letter no. Nil dated 271512011 along with dully notarized undertaking dated 27151201 1 .
Sir The Gujarat Pollution Control Board had granted Consolidated Consents &
Authorization vide order No. AWH-37757 dated 08i06/2010 which is valid up to 081031201 5 & issued vide letter no. GPCBICCA-VRD-683(2)IID:ZI 641 155938 dated 0810612010 under the provisions of the Water Act-I 974, Air Act-1 981 & Hazardous Wastes (Management, Handling and Transboundary Movement) Rules-2008
. amended from time to time, is hereby amended forthwith in respect of following conditionslstipulations respectively..
(A) Additional Conditions Under Water Act, 1974. Following conditions along with sub conditions 1 to 11 shall be inserted as Condition No. 3.3.4 in the consent order No. AWH-37757.
Condition No. 3.3.4: The Ammonium Carbonate (Scrubber Solution) generating from the CPC blue plant of the unit shall not exceed 4250 MTlMonth and sold to the genuine Magnesium Carbonate manufacturer of the state having valid CC&A and permission of the Board. Following sub-conditions shall also be observed.
3.3.4.1 The applicant as a "Generator" will strictly adhere to 8 comply with The Hazardous Wastes (Management, Handling & Transboundary Movement) Rules 2008 as a precautionary principle for segregation at source, onsite dedicated storage and on word transportation to the actual user only.
Clean Gujarat Green Gzcjarat
The applicant as a "Generator" shall have to supply only Ammonium carbonate scrubbing solution to the Magnesium Carbonate Manufacturing units situated at Bhavnagar district only.
For the transportation, packing, Labeling and handling of the Ammonium Carbonate (Scrubber Solution) GPS (Global Positioning System) enabling system along with online manifest system hrough XGN shall use & put in place while transportation through dedicated vehicles conforming Motor Vehicle Act as amended from time to time.
The compiled data shall be submitted by them to the concerned Regional offrces of GPCB for verification at the end of every month.
In the event of non requirement of ammonium carbonate solution by the Magnesium Carbonate Manufacturing units. The applicant will treat it in their own in-house facility and in no case diverted it to any other party I industryloutside the factory premises by any means. Separate data i record shall be maintained and submitted to the mncerned GPCB regional office.
The applicant will operate adequate EMS (Environmental Management System) regularly & efficiently and effluent conforming to the discharge norms will on\y be discharged through designated outlet and as per the conditions laid out by GPCBCPCBIMOEF from time to time.
The applicant will strictly observe and comply with duly notarized undertaking submitted to this Board vide letter dated 27151201 1.
The applicant shall have to supply only Ammonium Carbonate Scrubber solution to the Magnesium Carbonate lndustries situated at Bhavnagar district, who have obtained valid CC&A/ permission from this Board.
In case of any violation the permission can be withdrawn at any point of time without any prior intimation.
Any type of violation under the provisions of Water Act, 1974, all concern Industrial Associations/ ReceptorlGenerator will be held responsible & suitable action may be initiated without prior jntimation for this purpose.
GUJARAT POLLUTION CONTROL BOARD Paryavaran hav van
Sector-I 0-A, Gandhinagar-382 01 0. Phone : (079) 23226295
Fax : (079) 232321 56 Website : www.gpcb. gov. in
3.3.4.1 I This permission is valid only for "Trial run purpose of recyclinglreuse" subject to compliance of dully notarized undertaking and commitment given to this Board. Regular permission shall be accorded only after receiving detail project report from the reputed Govt. agencies like CSMCRI, GCPC as assured by the industrial associations for this purpose.
(B) The validity of the consent order number AWH-37757 shall be amended and it shall be valid up to 081031201 5.
(C) Number of authorization: AWH-37757 and the validity shall be amended as 081031201 5
(D) The condition no. 7.2 along with sub conditions of the authorization is amended as under.
In serial number +I of the condition No 7.2 is replaced as under.
Following sub conditions shall be inserted after condition 7.2
Sr no 1
7.2.A The trial run period for the selling copper bearing chemical sludge for the quantity stipulated above and given to Mls Sara Chemicals, Ankleshwar is for the one year from the date of issue of this amendmentwhich shall be amended after review of the technical feasibility report to be submitted by the project proponent and agreement between both the parties and evaluation of the performance.
7.2.2TREM card and Manifest system for the copper bearing chemical sludge shall be observed strictly.
Waste
Chemical Sludge
7.2.3 All the records for the copper bearing chemical sludge shall be maintained as per Hazardous Waste (MH&TM) Rules as amended from time to time.
Quantity
8400 MTffear
Sch-l
26.2
Disposal Facility
Collection, storage, transportation and disposal at I. The 200 MTrYear (Maximum) Chemical sludge containing copper bearing sludge shall be given to Mls Sara Chemicals located at Plot No 320518, GlDC Estate, Ankleshwar,' Dist Bharuch 2. The remaining chemical sludge shall be either sold to cement manufacturer or disposed at TSDF of NECL.
All other terms 8 conditions of consolidated consent 8 Authorization no AWH- 37757 dated 0810612010 shall remain unchanged.
For and on behalf of Gujarat Pollution Control B%aard
SENIOR ENVIRONMENTAL ENGINEER
NO: GPCBICCA-VRD-683(3)1ID: 21641t 82 8 ISSUE TO Mls ASAHl SONGWON COLORS LTD PLOT No: 4291432, EcP CHANNEL ROAD, iE 3 - J J ~ 201i VILLAGE DUDHWAOA, TAL: PADRA DIST: VADODARA
Charter on Corporate Responsibility for Environmental Protection (CREP) for Dyestuff Industry
Name of the Industry (Unit): For M/s Asahi Songwon Colors Ltd. Name of Products: Phthalocyanine Blue Crude: – 1000 MT/month
Pigment Beta Blue-A/B: - 500 MT/month Pigment Alpha Blue: 15 / 15.1- 60 MT/month
Pigment Violet – 23:- 25 MT/month Pigment Green – 7/36:- 200 MT/month
Scale of operation: - MSI Sr. No
Points for Action Implementation Schedule
1. Do you have any Programme for recovery and purification of bye products?
Yes, we will recover dilute sulfuric acid from Alpha Blue plant, MCB, ODCB, MeOH from Pigment Violet, and Ammonia from air Pollution Control System and convert it to by product Ammonium Sulphate. Action will be start from commissioning of plant.
2. Do you have incinerator? No we have no incinerator 3. Is there any waste exchange
Programme with other Industry for proper use of weak acid
We will utilize weak acid for producing Ammonium Sulphate in our own plant
4. Do you have any Programme for Recovery and purification of by products?
Pl. refers point no-1.
5. Do you have regular monitoring Programme for ground water at the Vicinity?
We will develop monitoring Programme.
6. Whether Waste generated from one Industry is used by other?
Yes, Around 30 % ash of total ash generation will be utilized for bricks manufacturing and balance ash will be sold to cement manufacturer more ever Copper removed from the effluent will sold in the market.
7. Do you have any waste minimization Programme on practice?
By product recovery is a part of waste minimization activities.
8. Is there any possibility for introduction of spray drying instead of salting?
No, there will be no possibility to install spray dryer and we are not doing salting to recover product because
product itself water insoluble. 9. Is the scrubbing system up-
gradation Programme initiated? From the beginning, we will install proper design scrubber to control of hazardous air pollutants (such as Ammonia and it will convert as by product. Action plan to be submitted to GPCB immediately after plant Commission.
10. Do you have any Programme for volatile organics loss minimization Programme?
All liquid material will be transfer by pneumatically, joint will be 100% leak proof and solid material will be transfer with care of zero leakages.
11. Better management practice Environment Management Cell will be created for better Practice to control the relevant pollutant.
12. Solid waste management Programme
Around 30 % ash of total ash generation will be utilized for bricks manufacturing and balance ash will be sold to cement manufacturer Removal of Copper from the effluent and sold in the market for recovery of Copper by manifest mechanism and taking care to sold only CPCB/GPCB registered recycler Remaining ETP sludge will send to Government approved landfill site.
F. No. J-11011/363/2010- IA II (I) Government of India
Ministry of Environment and Forests (I.A. Division)
Paryavaran Bhawan CGO Complex, Lodhi Road
New Delhi – 110 003
E-mail : [email protected] Telefax : 011: 2436 7668
Dated 26th November, 2010 To, Shri S.R. Dhoble, Vice President M/s Asahi Songwon Colors Ltd. At Block No.429-432, Village Dhudhavada, District Vadodara, Gujarat-391450.
E-mail : [email protected] ; [email protected]; Fax No: 02764-233020.
Subject: Expansion of Pigment Manufacturing Unit (950 MTPM to 1875
MTPM) and By-products (1,370 MTPM MTPM) at Block No. 429-432, Village Dhudhavada, District Vadodara, Gujarat by M/s Asahi Songwon Colors Ltd- TORs reg.
Ref. : Your letter no. nil dated 10th July, 2010. Sir,
Kindly refer your letter no. nil dated 10th July, 2010.alongwith project documents including Form-I, Pre-feasibility Report and draft ‘Terms of Reference’ as per the EIA Notification, 2006. It is noted that proposal is for the expansion of Pigment Manufacturing Unit (950 MTPM to 1875 MTPM) and By-products (1,370 MTPM MTPM) at Block No. 429-432, Village Dhudhavada, District Vadodara, Gujarat by M/s Asahi Songwon Colors Ltd. Following will be manufactured: S.N.
Product Existing capacity (MTPM)
New Capacity Addition (MTPM)
Total Capacity (MTPM)
Product Expansion in existing Plants 1. Phthalocyanine Blue Crude 850 150 1000 2. Pigment Beta Blue-A/B 100 400 500 TOTAL CAPACITY AFTER
EXPANSION 950 550 1500
New Products Additions 1. Pigment Alpha Blue: 15/15.1 -- 60 60 2. Pigment Violet – 23 -- 25 25 3. AZO Pigments – Yellow / Reds -- 90 90 4. Pigment Green – 7 -- 200 200 GRAND TOTAL OF CAPACITIES: 950 925 1875 Bye Products 1. Blue Crude Plant
Ammonium Sulphate 0 1200 1200 2. Pigment Green Plant HCL-20% 0 150 150 Sodium Hypochlorite Solution – 12% 0 200 200 3. Alpha Blue Plant: Dilute Sulphuric Acid – 30% 0 1370 1370
Draft Terms of Reference (TOR) have been discussed and finalized during the 15th Meeting of the Expert Appraisal Committee (Industry-2) held on 22nd–23rd October, 2010 for preparation of EIA/EMP. Following are the ‘TORs’:
1. The proposal will be considered for environmental clearance only when
permission from GPCB for disposal of treated effluent into Creak of Mahi through ECP Channel is included or other a commitment for adopting ‘zero’ discharge is be included.
2. Executive summary of the project 3. Justification of the project. 4. Promoters and their back ground. 5. Regulatory framework 6. A map indicating location of the project and distance from severely
polluted area 7. Project location and plant layout. 8. Infrastructure facilities including power sources. 9. Total cost of the project alongwith total capital cost and recurring
cost/annum for environmental pollution control measures. 10. Project site location along with site map of 10 km area and site details
providing various industries, surface water bodies, forests etc. 11. Present land use based on satellite imagery for the study area of 10 km
radius. Location of National Park/Wild life sanctuary/Reserve Forest within 10 km radius of the project.
12. Forest Clearance in case the forest land is involved. 13. Details of the total land and break-up of the land use for green belt and
other uses. 14. Data on existing ambient air, stack emission, fugitive emissions data; water
requirement and water balance cycle; generation, re-utilization and disposal of solid/hazardous waste for the existing plant and predicted increase in pollution load (GLCs) due to proposed expansion should be incorporated.
15. All the environment clearances accorded by the Ministry, Consent to Establish and Operate and point-wise compliance to the specific and general conditions stipulated in the environmental clearance and consent to establish and operate for all the existing plants.
16. List of products alongwith the production capacities and list of solvents and its recovery plan. Provision of connecting reactor to chilled brine condenser system.
17. Detailed list of raw material required and source, mode of storage and transportation.
18. Manufacturing process details alongwith the chemical reactions. 19. Site-specific micro-meteorological data using temperature, relative
humidity, hourly wind speed and direction and rainfall is necessary.
20. Ambient air quality monitoring at 6 locations within the study area of 5 km., aerial coverage from project site. Location of one AAQMS in downwind direction.
21. One season site-specific micro-meteorological data using temperature, relative humidity, hourly wind speed and direction and rainfall and AAQ data (except monsoon) for PM10, SO2, NOx including HC and VOCs should be collected. The monitoring stations should take into account the pre-dominant wind direction, population zone and sensitive receptors including reserved forests. Data for water and noise monitoring should also be included.
22. Air pollution control measures proposed for the effective control of gaseous emissions within permissible limits.
23. Design details of ETP, incinerator, if any, alongwith control of Dioxin & Furan, boiler, scrubbers/bag filters etc.
24. Details of water and air pollution and its mitigation plan 25. Action plan to control ambient air quality as per NAAQES Standards
notified by the Ministry on 16th September, 2009. 26. An action plan to control and monitor secondary fugitive emissions from
all the sources as per the latest permissible limits issued by the Ministry vide G.S.R. 414(E) dated 30th May, 2008.
27. Determination of atmospheric inversion level at the project site and assessment of ground level concentration of pollutants from the stack emission based on site-specific meteorological features. Air quality modelling for proposed plant.
28. ‘Permission’ for the drawl of 3,515 m3/day ground water and Narmada water from the CGWA/SGWB/concerned authority. Water balance chart including quantity of effluent generated recycled and reused and discharged. Action plan for ‘Zero Discharge’ of effluent as proposed should be included.
29. Ground water monitoring minimum at 6 locations should be carried out. Geological features and Geo-hydrological status of the study area and ecological status (Terrestrial and Aquatic).
30. The details of solid and hazardous wastes generation, storage, utilization and disposal particularly related to the hazardous waste calorific value of hazardous waste and detailed characteristic of the hazardous waste. Action plan for the disposal of fly ash generated from boiler should be included.
31. Precautions to be taken during storage and transportation of hazardous chemicals should be clearly mentioned and incorporated.
32. Details of land fill alongwith design details as per CPCB guidelines. Location of secured land fill/TSDF.
33. Authorization/Membership for the disposal of liquid effluent in CETP and solid/hazardous waste in TSDF.
34. Ground water monitoring around the project site as well as around land fill site
35. Risk assessment for storage for chemicals/solvents and phosgenes. Action plan for handling & safety system, whenever any cyanide is involved in process.
36. An action plan to develop green belt in 33 % area
37. Action plan for rainwater harvesting measures at plant site should be included to harvest rainwater from the roof tops and storm water drains to recharge the ground water.
38. Occupational health of the workers and periodical monitoring should be included.
39. Socio-economic development activities should be in place. 40. Note on compliance to the recommendations mentioned in the CREP
guidelines. 41. Detailed Environment management Plan (EMP) with specific reference to
details of air pollution control system, water & wastewater management, monitoring frequency, responsibility and time bound implementation plan for mitigation measure should be provided.
42. EMP should include the concept of waste-minimization, recycle/reuse/recover techniques, Energy conservation, and natural resource conservation.
43. Total capital cost and recurring cost/annum for environmental pollution control measures.
44. Any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof.
45. Public hearing issues raised and commitments made by the project proponent on the same should be included separately in EIA/EMP Report in the form of tabular chart with financial budget for complying with the commitments made.
46. A tabular chart with index for point wise compliance of above TORs. The following general points should be noted:
i. All documents should be properly indexed, page numbered. ii. Period/date of data collection should be clearly indicated. iii. Authenticated English translation of all material provided in Regional
languages. iv. The letter/application for EC should quote the MOEF file No. and also
attach a copy of the letter. v. The copy of the letter received from the Ministry should be also attached
as an annexure to the final EIA-EMP Report. vi. The final EIA-EMP report submitted to the Ministry must incorporate the
issues in this letter. The index of the final EIA-EMP report must indicate the specific chapter and page no. of the EIA-EMP Report.
vii. While preparing the EIA report, the instructions for the proponents and instructions for the consultants issued by MoEF vide O.M. No. J-11013/41/2006-IA.II (I) dated 4th August, 2009, which are available on the website of this Ministry should also be followed.
viii. The consultants involved in the preparation of EIA/EMP report after accreditation with Quality Council of India (QCl)/National Accreditation Board of Education and Training (NABET) would need to include a certificate in this regard in the EIA/EMP reports prepared by them and data provided by other organization/Laboratories including their status of approvals etc. In this regard circular no F. No. J -l1013/77/2004-IA II(I)
dated 2nd December, 2009 posted on the Ministry’s website http://www.moef.nic.in may be referred.
ix. ‘Certificate of Accreditation’ issued by the QCI to the environmental consultant should be included.
These ‘TORs’ should be considered for the preparation of EIA / EMP
report for the expansion of Pigment Manufacturing Unit (950 MTPM to 1875 MTPM) and By-products (1,370 MTPM MTPM) at Block No. 429-432, Village Dhudhavada, District Vadodara, Gujarat in addition to all the relevant information as per the ‘General Structure of EIA’ given in Appendix III and IIIA in the EIA Notification, 2006. The EIA/EMP as per TORs should be submitted to the Chairman, Gujarat Pollution Control Board, GPCB for public consultation. The GPCB shall conduct the public hearing/public consultation as per the provisions of EIA notification, 2006. You are requested to kindly submit the final EIA/EMP prepared as per TORs and incorporating all the issues raised during Public Hearing / Public Consultation to the Ministry for considering the proposal for environmental clearance within 2 years as per the MoEF O.M. No. J-11013/41/2006-IA.II (I) dated 22nd March, 2010. The consultants involved in the preparation of EIA/EMP report after accreditation with Quality Council of India / National Accreditation Board of Education and Training (QCI/NABET) would need to include a certificate in this regard in the EIA/EMP reports prepared by them and data provided by other Organization(s)/Laboratories including their status of approvals etc. In this regard circular no F. No. J -l1013/77/2004-IA II(I) dated 2nd December, 2009 available on the Ministry’s website http://www.moef.nic.in may be referred.
(Dr. P.B. Rastogi) Scientist ‘F’
Copy to : The Chairman, Gujarat Pollution Control Board, Paryavaran Bhavan, Sector –
10, A, Gandhi Nagar - 382 010, Gujarat (Fax No. : 079-23232156)
(Dr. P.B. Rastogi) Scientist ‘F’