analyse phase
DESCRIPTION
Analyze phase of six sigmaTRANSCRIPT
ANALYSE PHASE
Project leader S wants to compare averages of two groups. Project Leader wants to find the minimum sample required to detect difference of minimum 7 days in averages at 90% power and 5% significance level. The empirical standard deviation is 14.
Sample Size: 86
Project leader B wants to compare proportion of two groups. Project Leader wants to determine the minimum required sample at 90% power and 5% significance level. Expected proportion values are 12% and 25%.
Sample Size: 186
Analyzing Criticality of Potential Inputs for S
CTQ/CTY Time to receive Payments
Potential X Customer type
Individual Corporate Govt Inference
Normality p-value 0.148 0.176 0.644 Normally distributed
Bartlett test 0.117 Variances equal
ANOVA 0 Averages unequal
Critical Factor Yes
CTQ/CTY Time to receive Payments
Potential X Customer type
Individual Corporate Govt Inference
Normality p-value 0.148 0.176 0.644 Normally distributed
Bartlett test 0.117 Variances equal
ANOVA 0 Averages unequal
Critical Factor Yes
CTQ/CTY Time to receive Payments
Potential X Customer type
Individual Corporate Govt Inference
Normality p-value 0.148 0.176 0.644 Normally distributed
Bartlett test 0.117 Variances equal
ANOVA 0 Averages unequal
Critical Factor Yes
CTQ/CTY Time to receive payments
Potential X Analyst Experience
<2 years > 2 years Inference
Normality p-value 0.177 0.15 Normally distributed
F-test 0.049 Variances unequal
2-sample t test 0.008 Averages unequal
Critical Factor Yes
CTQ/CTY Time to receive Payments
Potential X Priority
Low Med High Inference
Normality p-value 0.228 0.195 0.153 Normally distributed
Bartlett test 0.434 Variances equal
ANOVA 0.494 Averages Equal
Critical Factor No
CTQ/CTY Time to receive Payments
Potential X Customer Region
Asia Europe US Inference
Normality p-value 0.067 0.481 0.148 Normally distributed
Bartlett test 0.195 Variances equal
ANOVA 0.953 Averages equal
Critical Factor No
CTQ/CTY Time to receive Payments
Potential X Customer Region
Asia Europe US Inference
Normality p-value 0.067 0.481 0.148 Normally distributed
Bartlett test 0.195 Variances equal
ANOVA 0.953 Averages equal
Critical Factor No
Analyzing Criticality of Potential Inputs for B
CTQ Factor Test P-ValueCritical
(yes/No)
Late Payment % Tax Issue2-
proportion 0 Yes
Late Payment % PriorityChi-Square
test 0.349 No
Late Payment %Customer
TypeChi-Square
test 0 Yes
Late Payment %Customer Address
2-proportion 0.001 Yes
Late Payment % RegionChi-Square
test 0.894 No
Late Payment %Product
TypeChi-Square
test 0.411 No
Late Payment %Analyst
Experience2-
proportion 0.146 No
FMEA
Potential Failure Mode
Potential Failure Effects (KPOVs)
SEV Potential Causes of Failure (KPIVs)
OCC Current Process Controls DET RPN
Incorrect customer address
captured
cab doesn’t reach customer by schedule
pick up time8
language barrier (1 in 30000)
3
1. Driver details messaged to customer.
2. Driver calls customer (83%)
8 192
Incorrect customer address captured
cab doesn’t reach customer by
scheduled pick up time
8System outage (1 in 200000)
2
1. Driver details messaged to customer
2. Driver calls customer for conformation (88-90%)
6 96
Analyze Phase Summary
Mr. S & B wanted to identify the critical Xs that are affecting the CTQs. Six Sigma team with the SME brainstormed to identify Xs, grouped them in logical categories using an Affinity Diagram and then explored the cause and effect relationship using a Fishbone Diagram.
The identified potential Xs are:
Tax Issues
Customer Region
Customer Address
Inexperienced Analyst
Product Type
Invoice Priority Type
Customer Type
Mr. S & B collected data for all the potential Xs to validate whether they are critical
e.g. Mr. S compared the Average time taken to get payment of invoices with tax issues versus Average time to get payment of invoices without tax issues. Similarly he carried out this exercise for other potential Xs
Whereas Mr. B compared the %late payment of invoices with tax issues versus %late payment of invoices without tax issues. Similarly he also carried out this exercise for other potential Xs
Critical Xs by Mr. S
Critical Xs by Mr. B
Tax Issues Tax IssuesCustomer Type Customer TypeCustomer Address Customer AddressAnalyst Experience