an introduction to drilling (1)

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    An Introduction To Drilling

    Ron Evett

    Specialized Tools UK Sales Manager

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    Oil Where it Comes From !

    Petroleum, the general name for all carbon

    byproducts like oil and natural gas, is formed from

    organic material. This material, coming from land or

    from dead plankton and other marine organisms,

    reaches the floors of bodies of water and becomes

    part of the many layers of sedimentary rock that formthere. As these layers form and more layers arrive on

    top of them the organic material turns into petroleum

    that is contained in the rock, called source rock. This

    petroleum becomes oil if the amount of heating and

    pressure on the source rock is sufficient but not too

    much. To put it simply oil is considered mature

    petroleum, whereas source rocks that were heatedless or more than is required to reach the mature

    level yield less oil and more natural gas. This occurs

    in a time frame of 10 to more than 300 million years

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    Types of Wells

    Exploration Wells Drilling a well into a prospect to test and appraise the levels of oil and gasthat are present.

    Development Wells Drilling a well into a know prospect with the intention to complete and

    produce/inject from the reservoir.

    Work-Overs Maintenance work carried out existing wells to improve production or correct adeficiency.

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    Drilling Solutions Drilling Fluids

    Functions of a drilling fluid are:

    1. Control Formation Pressure

    2. Remove Cuttings

    3. Suspend and release cuttings

    4. Seal permeable formations

    5. Maintain Wellbore Stability6. Minimize reservoir damage

    7. Cool and lubricate the drill bit

    8. Transmit hydraulic energy to

    tools and the bit

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    Well Construction Casing and Liners

    Marine Riser The section of pipe that

    connects the rig floor to the sea bed.

    BOP Blow Out Preventers

    Casing The section of pipe that is cemented

    from the wellhead/seabed down into the well

    Liner Sections of pipe that are suspended

    from casing by means of a hanger system

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    Production Casing

    Large-diameter pipe lowered into an

    open hole and cemented in place. The

    well designer must design casing to

    withstand a variety of forces, such as

    collapse, burst, and tensile failure, as

    well as chemically aggressive brines.

    Basic Characteristics

    Size 9.5/8

    Weight 53.5#

    Wall Thickness 0.545

    I.D. 8.535 Drift 8.379

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    Production Liners

    A casing string that does not extend to the top

    of the wellbore, but instead is anchored or

    suspended from inside the bottom of the

    previous casing string. There is no difference

    between the casing joints themselves. The

    advantage to the well designer of a liner is a

    substantial savings in steel, and therefore

    capital costs.

    Basic Characteristics

    Size 7

    Weight 29.0#

    Wall Thickness 0.408I.D. 6.184

    Drift 6.059

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    Well Construction - Completions

    Completion Types:

    Tubing Conveyed Perforation

    Open Hole Gravel Pack

    Pre-Packed Screens

    Multi-Lateral

    ESP

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    Gravel Pack

    A type of sand-control completion in which

    the gravel pack screen is packed off in an

    open-hole section with no casing or liner to

    support the producing formation.

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    Submersible Pumps

    An artificial-lift system that utilizes a

    downhole pumping system that is

    electrically driven. The pump typically

    comprises several staged centrifugal pump

    sections that can be specifically configured

    to suit the production and wellborecharacteristics of a given application.

    Electrical submersible pump systems are a

    common artificial-lift method, providing

    flexibility over a range of sizes and output

    flow capacities.

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    Wellbore Clean-up

    Typically between drilling and completion phases the fluid in the well is changed out ordisplaced in order to prepare for running the completion.

    During the displacement the host tubulars (casing and liners etc) are cleaned to prevent

    the completion being damaged during running or to prevent debris that may have been

    left in the well from causing damage to either the formation or the completion itself

    during production. Such damage could shorten the life of the well and or bring on the

    need for early work-over.

    Typically there are two side to any wellbore clean-up:

    1. Fluid/Chemical Clean-up

    2. Mechanical Clean-up

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    Wellbore Clean-up - Fluids

    In order to displace the drilling fluid and

    prepare the tubulars for the introduction of

    brine/completion fluid, a pill train is

    typically pumped downhole.

    This is designed in order to fully displace

    the drilling fluid and then typically turn thetubulars from an oil wet to a water wet

    condition

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    Wellbore Clean-up Mechanical

    Mechanical Wellbore Clean-up Systems have been designed to effectively clean all typesof casings and liners and assist with debris extraction from the wellbore duringdisplacement to completion fluids.

    Theses tools can be categorised as: -

    Liner Top Test Tools

    Casing Cleaning ToolsCirculating Tools

    Debris Recovery Tools

    Riser Cleaning Tools

    BOP Cleaning Tools

    Wellhead Cleaning Tools

    Ancillary Tools

    Customized Tools

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    Wellbore Productivity Completion Fluids

    A solids-free liquid used to "complete" an oil or gas well. This fluid is placed in the well to facilitate finaloperations prior to initiation of production, such as setting screens production liners, packers, downhole valves

    or shooting perforations into the producing zone. The fluid is meant to control a well should downhole hardware

    fail, without damaging the producing formation or completion components.

    Functions of a completion fluid are:

    1. Maintain Hydrostatic in the well2. Provide a clean environment for the completion

    3. Be non-formation damaging

    Inhibitors added:

    1. Corrosion Inhibitor

    2. Oxygen Scavenger3. Biocide

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    Wellbore Productivity Filtration

    Basic Filtration Systems:

    1. Bag Filter

    2. Cartridge Unit

    3. Filter Press and Cartridge Unit

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    Wellbore Productivity Filtration

    Filtration is required to provide the

    cleanest possible environment for

    the completion to exist in and to

    protect the formation from invasion

    of unwanted particulate.

    The removal of debris from

    completion fluids is required toprotect the completion components

    and avoid the necessity for the well

    to be worked over prematurely.

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    Wellbore Productivity Pit Cleaning

    Fluid is held within the rigs pit system before being pumped downhole.Therefore if the pits are not cleaned thoroughly before brine is transferred then

    contamination will occur and well clean-up will be extremely time consuming.

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