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Workshop U
Best Practices in Hazard Assessment, Job Safety Analysis & Other Valuable Hazard Analysis
Tools for Change Management
Tuesday, March 21, 2017
3:30 p.m. to 4:45 p.m.
Biographical Information
Carmen Shafer, CSP, CHST EHS Manager
Thermo Fisher Scientific 401 Mill Creek Rd., Marietta, OH 45750
740-568-5823 Carmen.shafer@thermofisher.com
Carmen has over 18 years experience as a safety professional working in Indiana, Ohio, Washington DC, Virginia and Maryland. The majority of Carmen’s experience is as a construction safety professional, and has worked in manufacturing for about 8 years. Carmen worked for 3 years at Constellium Rolled Products in Ravenswood, WV as Senior EHS Specialist and joined Thermo Fisher in 2014. She currently is managing both EHS and Facilities activities at the Thermo Fisher Laboratory Products Division in Marietta, Ohio. Carmen is a graduate of Purdue University with a B.S. in Construction Management and received an M.S. in Occupational Safety and Health Management from Indiana State University. She is active on the ANSI A10 committee and is chair of the ANSI A10.38 standard Basic Elements of an Employers Program to Provide a Safe and Healthful Work Environment. Carmen will be starting Post Graduate work in Safety Sciences with Indiana University of Pennsylvania this summer.
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Determine Scope
Select Technique
Identify Hazards
Evaluate Causal Factors
Recommend Preventative
Actions
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What-If JSAHIRARC
Broad Scope HAZOP
FMEAFTAHACCPControl Banding
Industry Specific Bow-Tie
Take 5MEPSECPPRCS
Narrow Scope
Reduced Risk
Implement Controls
Evaluate RIsks
Identify Hazards
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Location: Stockroom Description: Operating a Forklift By: CAS Date: 1-28-17
What If? Answer Probability Consequences Recommendation
Operator does not wear their seatbelt?
Employee could fall out of the seat or be crushed if forklift overturns
High Fatal Injury Seat belts, training
Forklift overturns? Employee could be injured, product and property damage
High Severe or fatal injury, damage to product
Training, right-size forklift,
• A JOB HAZARD ANALYSIS IS ATECHNIQUE THAT FOCUSES ON JOBTASKS AS A WAY TO IDENTIFY HAZARDSBEFORE THEY OCCUR. IT FOCUSES ONTHE RELATIONSHIP BETWEEN THEWORKER, THE TASK, THE TOOLS, ANDTHE WORK ENVIRONMENT.
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Task Step Hazards Required Safe PracticesStart Forklift Equipment failure Inspect equipment prior to use
Drive to pick-up location
Strike pedestrian, overturn forklift Go Slow, Look before moving, sound horn, wear seatbelt
Retrieve Load Overturn forklift, drop load Do not overload, do not turn while lifting, move only stable loads, fully seat load on forks
Take Load to Destination
Overturn lift, strike a pedestrian, drop load, property damage
Drive in reverse if view is obstructed, go sow, sound horn, use mirrors at intersections, only carry stable loads
Place load in racks
Overturn lift, damage to racks, dropped load
Do not turn while lifting load. Verify clearance to avoid striking rack structure, verify load capacity of lift and racks
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Activity or Task
Hazard Category Existing Controls
Impacts/Risks
Probability Frequency Severity Risk Acceptable?
Drive Forklift
Strike Pedestrian
Safety Sound horn Injury 7 10 40 2800 No
Drive Forklift
Strike Pedestrian
Safety Physical Barrier Injury 2 7 40 560 Yes
Drive Forklift Tip
Over Safety
Carry load low and slow, wear seatbelt
Tip Over 1 7 7 49 Yes
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From www.ehsdb.com
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HACCP
Hazard Analysis
Critical Control Points
Critical Limits
MonitoringCorrective Actions
Means to Ensure System Works
Record Keeping
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Health Hazard
Specify Hazard Band1.* Inhalation2.* Ingestion3.* Absorption4.* Contact5.* Carcinogen, etc.
Exposure Potential
Dustiness or volatility* Particle Size* Toxicity
Generic Risk Assessment
Combination of hazard assessment and exposure potential
Control Approach
Type of approach required for adequate control1) Gen Ventilation for low hazards2) LEV or limited engineering controls3) Engineering controls for moderate hazards4) Specialist advice required
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Forklift Strikes
Pedestrian
Operating a Forklift near Pedestrians
Equipment Malfunction
Operator Error
Operator Does not see Ped
Pedestrian in Path
Pedestrian Does not
see Forklift
Severe Injury or Fatality
Pre-op PM
Training
Barrier
Mirrors Hi Vis
Designated Aisle
Detection Devices
Mirrors Horn LOS
Emergency Response
Evaluation
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