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REYNOLDS’ TECHNICAL
SERVICE PROGRAM
REYNOLDS CYCLING
9091 SANDY PARKWAY
SANDY, UT 84070
866-798-3040
www.reynoldscycling.com
REYNOLDS CYCLING
EU SERVICE CENTER
MAASTRICHT, NL
WATERMOLEN 1
6229PM MAASTRICHT
+31 (0) 647147699
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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2016 REYNOLDS TECHNICAL SERVICE MANUAL
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
REYNOLDS WHEEL GRAPHICS 2016
RZR AERO PERFORMANCE - SLG
ROAD ALLOY MTN CARBON ELEMENTMTN ALLOY
WA
RN
ING
: T
he info
rmation c
onta
ined h
ere
in is p
ropri
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ry a
nd c
onfidential t
o R
eynold
s C
ycling a
nd R
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ffili
ate
s. T
his
docum
ent is
not in
tended for public d
istr
ibution o
r dis
clo
sure
. T
his
docum
ent m
ay b
e r
efe
renced a
nd
repro
duced for and b
y R
eynold
s C
ycling a
nd R
eynold
s C
ycling a
ffili
ate
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CO
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03285 R
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6
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
PAGES 3 – 6: 2016 ROAD RZR AND ELEMENT CARBON
RZR 46
RZR 92
ELEMENT
PAGES 7 – 18: 2016 ROAD AERO CARBON
AERO 46
AERO 46 PLUS ROAD DISC
AERO 58
AERO 72
AERO 90
PAGES 19 – 30: 2016 ROAD PERFORMANCE CARBON
ATTACK
ASSAULT SLG
STRIKE SLG
ATTACK ROAD DISC
ASSAULT SLG ROAD DISC
ATR: ALL TERRAIN ROAD DISC
PAGES 31 - 35: 2016 ROAD ALLOY SERIES
STRATUS PRO
STRATUS PRO ROAD DISC
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
TABLE OF CONTENTS TECHNICAL SERVICE 2016
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PAGES 36 - 43: 2016 MTN BLACK LABEL CARBON
27.5 TRAIL ASYM
27.5 ENDURO ASYM
27.5 PLUS
29 TRAIL
29 ENDURO
PAGE 44: 2016 ROAD SPOKE LENGTH CHART
ROAD CARBON
ROAD ALLOY
PAGE 45: 2016 MTN SPOKE LENGTH CHART
MTN CARBON
MTN ALLOY
PAGE 46: 2016 RIM ERD CHART
PAGE 47: 2016 WHEEL ASSEMBLY RECOMMENDATIONS
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS RZR CARBON ROAD WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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RZR46 RZR92
PLEASE NOTE:
11 SPEED UPGRADE KIT NOT AVAILABLE FOR 10
SPEED RZR REAR WHEELS. CONTACT
REYNOLDS FOR 11 SPEED CASSETTE OPTIONS.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 RZR TUBULAR: 46T & 92T FULL CARBON ROAD
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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS ELEMENT DISC WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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ELEMENT CLINCHER
AND TUBULAR
PLEASE NOTE:
11 SPEED UPGRADE KIT NOT AVAILABLE FOR 10
SPEED ELEMENT REAR WHEELS. CONTACT
REYNOLDS FOR 11 SPEED CASSETTE OPTIONS.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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2016 ELEMENT DISC REAR HUB
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS AERO CLINCHER ROAD WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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AERO46 AERO58 AERO72 AERO90
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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2016 AERO RIM BRAKE REAR HUB: 46, 58, 72 & 90
NOTE: SEE HUB COMPONENTS AND ACCESSORIES
SECTION ON EACH PAGE FOR PART NUMBERS AND
END CAP OPTIONS
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 46AERO CLINCHER AERO ROAD
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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 58AERO CLINCHER AERO ROAD
CONTROL #03285 REV H 11
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 72AERO CLINCHER AERO ROAD
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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 90AERO CLINCHER AERO ROAD
CONTROL #03285 REV H 13
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS AERO TUBULAR ROAD AND ROAD
DISC CLINCHER WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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AERO46T AERO58T AERO72TAERO46
ROAD DISC
CLINCHER
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 46AERO TUBULAR AERO ROAD
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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 58AERO TUBULAR AERO ROAD
CONTROL #03285 REV H 16
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 72AERO TUBULAR AERO ROAD
CONTROL #03285 REV H 17
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 46AERO PLUS CLINCHER ROAD DISC
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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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CENTERLOCK ROTOR MOUNT
2015 46AERO DISC REAR HUB
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS PERFORMANCE ROAD WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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ATTACK ASSAULT SLG STRIKE SLG
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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2016 PERFORMANCE REAR HUB: ATTACK, ASSAULT, STRIKE
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 ATTACK TUBELESS CLINCHER PERFORMANCE ROAD
CONTROL #03285 REV H 22
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 ASSAULT SLG TUBELESS CLINCHER PERFORMANCE ROAD
CONTROL #03285 REV H 23
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 ASSAULT SLG TUBULAR PERFORMANCE ROAD
CONTROL #03285 REV H 24
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 STRIKE SLG TUBELESS CLINCHER PERFORMANCE ROAD
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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS PERFORMANCE ROAD DISC
WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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ATTACK
ROAD DISC
ASSAULT
ROAD DISC
ATR: ALL TERRAIN
ROAD DISC - GRAVEL
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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CENTERLOCK ROTOR MOUNT
2016 PERFORMANCE DISC REAR HUB: ATTACK, ASSAULT, ATR
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 ATTACK TUBELESS CLINCHER ROAD DISC BRAKE
CONTROL #03285 REV H 28
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 ASSAULT SLG TUBELESS CLINCHER ROAD DISC BRAKE
CONTROL #03285 REV H 29
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 ASSAULT SLG TUBULAR ROAD DISC BRAKE
CONTROL #03285 REV H 30
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 ATR: ALL TERRAIN ROAD TUBELESSGRAVEL / ROAD DISC CLINCHER
CONTROL #03285 REV H31
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS ALLOY ROAD TUBELESS WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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STRATUS PRO STRATUS PRO DISC
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 STRATUS PRO ALLOY ROAD
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WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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2016 STRATUS PRO REAR HUB
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 STRATUS PRO ALLOY ROAD DISC
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35
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
CONTROL #03285 REV H 36
CENTERLOCK ROTOR MOUNT
2016 STRATUS PRO DISC REAR HUB
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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2016 BLACK LABEL MTN CARBON DISC REAR HUB
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
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2016 BOOST BLACK LABEL MTN CARBON DISC REAR HUB
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS DEAN CARBON 26” FATBIKE
MOUNTAIN WHEELS - 177 or 197mm
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 DEAN 26 FATBIKE 177MM TUBELESS CARBON MOUNTAIN
CONTROL #03285 REV H 40
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 DEAN 26 FATBIKE 197MM TUBELESS CARBON MOUNTAIN
CONTROL #03285 REV H 41
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS BLACK LABEL CARBON 27.5
MOUNTAIN WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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27.5 TRAIL ASYM
27.5 ENDURO ASYM
27.5 PLUS
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 BLACK LABEL 27.5 TRAIL TUBELESS CARBON MOUNTAIN
CONTROL #03285 REV H 43
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 BLACK LABEL 27.5 ENDURO TUBELESS CARBON MOUNTAIN
CONTROL #03285 REV H 44
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 BLACK LABEL 27.5 PLUS TUBELESS CARBON MOUNTAIN
CONTROL #03285 REV H 45
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS BLACK LABEL CARBON 29ER
MOUNTAIN WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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29 TRAIL ASYM 29 ENDURO ASYM
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 BLACK LABEL 29 TRAIL TUBELESS CARBON MOUNTAIN
CONTROL #03285 REV H 47
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 BLACK LABEL 29 ENDURO TUBELESS CARBON MOUNTAIN
CONTROL #03285 REV H 48
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS ROAD WHEEL SPOKE CHARTS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 REYNOLDS MTN WHEEL SPOKE CHARTS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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REYNOLDS’ TECHNICAL
SERVICE PROGRAM
2016 RIM ERD FOR REYNOLDS WHEELS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.CONTROL #03285 REV H 51
PLEASE NOTE:
- For custom spoke length calculations using Reynolds Aero rims with internal spoke nipples, add 16mm to rim ERD listed
in chart below before calculation
REYNOLDS’ TECHNICAL
SERVICE PROGRAM
REYNOLDS WHEEL ASSEMBLY SPECIFICATIONS
WARNING: The information contained herein is proprietary and confidential to Reynolds Cycling and Reynolds
Cycling affiliates. This document is not intended for public distribution or disclosure. This document may be referenced and
reproduced for and by Reynolds Cycling and Reynolds Cycling affiliates only.
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PLEASE NOTE:
- For complete and detailed wheel assembly instructions please refer to Reynolds Technical Service Wheel Assembly document.
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