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GEARS

The Unit Organizer

LAST UNIT/ Experience

GDTCURRENT UNIT

Create Gear & Cam Mechanism DrawingsNEXT UNIT/ Experience

Solid Modeling

Pre-Test

Vocabulary

Drawings

Reading

Self-test questions

Goal Assessment

UNIT SCHEDULE

1. What purposes do gears serve and where are they used?2. What are the features of a typical gear drawing?3. What purpose do cams serve and where are they used?4. What is the relationship between a cam profile and a displacement

diagram?UN

IT S

ELF-

TEST

Q

UES

TIO

NS

UN

IT RELATIO

NSH

IPS

Gear & Cam Mechanisms

Is about…

Requires that we understand…

We must be able to identify

Types of Gears Gear

Terms

Cam Terms

•Spur gear•Worm gear•Bevel gear•Rack gear

• Root dia.• Pitch dia.• Outside dia.

• Base circle

• Pressure

angle

Various Devices are used to Transmit Power and Motion

The Big Picture

Requires that we understand…

• Number of teeth

• Involute profile• Addendum• Dedendum• Gear ratio

GEARS

GEARS ARE USED TO TRANSMIT POWER AND ROTATING MOTION FROM ONE MACHINE PART TO ANOTHER.

SPUR WORM BEVEL RACK

ObjectivesIdentify and describe various gears and their applications.

• Spur Gear

• Worm Gear

• Bevel Gear

• Rack

Spur Gear

http://www.ericalbrecht.com/technic/fundamentals.html

Click on the link below and view the gear in action.

Spur gears operate on axes which are parallel.

In the simplest case, a set of gears results in the same rotation speed on both the input and the output axle. This happens if both gears have the same number of teeth.

However, in most cases gears are used to change the speed and mechanical advantage between axles. For simple gears calculating this gear ratio is simply a matter of counting the number of teeth on each gear and comparing by dividing the number of output teeth by the number of input teeth.

Gear Ratio

Gear RatioFor example, if the input gear has 12 teeth and the output gear has 24 teeth, then the gear ratio is 24/12 = 2. The standard nomenclature for this is to use a colon and relate the gear ratio to one, for example 2:1.

INPUT GEAR

OUTPUT GEAR

Spur Gear

i

Gear Nomenclature

Determining the Base Circle

Worm Gear

http://www.ericalbrecht.com/technic/fundamentals.html

Click on the link below and view the gear in action.

Worm Gear

Worm Gear

Worm Gear

Bevel Gear

http://www.ericalbrecht.com/technic/fundamentals.html

Click on the link below and view the gear in action

Bevel Gear

Bevel Gear

Rack

http://www.ericalbrecht.com/technic/fundamentals.html

Click on the link below and view the gear in action

CAMS

The Unit Organizer

LAST UNIT/ Experience

GDTCURRENT UNIT

Create Gear & Cam Mechanism DrawingsNEXT UNIT/ Experience

Solid Modeling

Pre-Test

Vocabulary

Drawings

Reading

Self-test questions

Goal Assessment

UNIT SCHEDULE

1. What purposes do gears serve and where are they used?2. What are the features of a typical gear drawing?3. What purpose do cams serve and where are they used?4. What is the relationship between a cam profile and a displacement

diagram?UN

IT S

ELF-

TEST

Q

UES

TIO

NS

UN

IT RELATIO

NSH

IPS

Gear & Cam Mechanisms

Is about…

Requires that we understand…

We must be able to identify

Types of Gears Gear

Terms

Cam Terms

• Cam• Follower• Displacement

diagram

Various Devices are used to Transmit Power and Motion

The Big Picture

Requires that we understand…

•Spur gear•Worm gear•Bevel gear•Rack gear

• Root dia.• Pitch dia.• Outside dia.

• Base circle

• Pressure

angle

• Number of teeth

• Involute profile• Addendum• Dedendum• Gear ratio

ObjectivesIdentify and explain terms related to Cams.

• Cam

• Follower

• Displacement diagram

HOW CAMS WORK

FOLLOWER

ROLLER

CAM

CAM SHAFT

A Cam is a rotating part that changes rotating motion into reciprocating motion.

HOW CAMS WORKA Cam is a rotating part that changes rotating motion into reciprocating motion.

HOW CAMS WORKA Cam is a rotating part that changes rotating motion into reciprocating motion.

HOW CAMS WORKA Cam is a rotating part that changes rotating motion into reciprocating motion.

HOW CAMS WORKA Cam is a rotating part that changes rotating motion into reciprocating motion.

HOW CAMS WORKA Cam is a rotating part that changes rotating motion into reciprocating motion.

Instructions: Scale the drawing shown for all necessary dimensions. Then, using AutoCAD, create a cam that will move the Lever Arm roller to the position shown and then back to its original position in one 360 degree revolution.Refer to Fig. 20-19 in ‘Technical Drawing’ textbook for sample.Advanced: Create a solid model assembly of this mechanism.

CAM DESIGN PROBLEM

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