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Hybride systemen actueler dan ooit
The next generation distributed control system
for a digitized and energy-aware plant René Roozee
Automation Consultant Schneider Electric
Agenda
• Today’s challenges
• What’s a Hybrid system
• Which value brings a Hybrid system
• 10 reasons why you will love a Hybrid
•
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5 Confidential Property of Schneider Electric
URBANIZATION +2.5B people in cities
by 2050
Source: United Nations, DESA
DIGITIZATION
Source: Cisco
50B connected things
by 2020
INDUSTRIALIZATION
+50% Energy consumption
by 2050
Source: IEA
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Megatrends are provoking a rise in Energy Demand
6 Confidential Property of Schneider Electric
Our challenge in the next 40 years
WE HAVE TO BECOME
3 TIMES MORE EFFICIENT
Note: Forecast for 2050 compared to 2009 levels
2 C02 EMISSIONS
NEED TO BE
HALVED
x1.5 ENERGY
CONSUMPTION
3x
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7 Confidential Property of Schneider Electric
More ELECTRIC 2x faster growth of
electricity demand compared
to energy demand by 2040
Source: IEA WEO 2014 Source: Cisco, Internet World Statistics
More DIGITIZED
20x more incremental
connected devices than
connected people by 2020
More DECARBONIZED
82% of the economic
potential of energy efficiency in
buildings and more than half in
industry remain untapped
Source: World Energy Outlook 2012,
Internal Analysis
More DECENTRALIZED 70% of new
capacity additions will be
in Renewables by 2040
Source: BNEF
But we have an opportunity to meet the Energy challenge and
co-create the future in a new world of Energy which is…
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8 Page 8
INTERNET OF THINGS • Number of connected objects
expected to double in the next
5 years1
0
10
20
30
40
50 Connected people
Connected objects
1. Source Cisco IBSG April 2011 / Internet World Statistics
Integration of Energy , Automation and Software
Energy optimization
Process optimization
Simpler, more scalable and flexible
industrial architectures, leveraging
the best of IT technologies
IT
OT
Energy Automation
Software
&
Analytics
Convergence
At Schneider Electric , we combine Energy Management,
Automation and Software.
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The next generation distributed control system
for a digitized and energy-aware plant
PES
Plant Process Expert System
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PES A pure object oriented approach
Symbol Control logic (PLC) and supervision
(SCADA) combined in one object!
Powerful object model, the cornerstone
of PlantStruxure PES
Open and extensible library of objects to
ensure consistency
Unique concept of “online cross
references” to embed process knowledge
Focus on sustainable efficiency with
unique propagation of changes
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Powerful Runtime Navigation Services
Why my Pump is not Starting? Invoke Runtime Navigation Services
Navigate to Control Services to check the Logic
Open the Pump/Motor Manual
to identify Problem
Explore the Associated Object to
identify if the Source of Problem is from
somewhere else
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Energy Monitoring
Energy Metering
Load Sharing
Load Shedding
How do I improve my Operational Efficiency? How do I ensure my plant runs in the most energy efficient manner?
How do I know if there are any energy losses?
Improve energy efficiency using Energy Management library
How am I
performing? What is my
strategy?
How do I
buy?
How do I
control?
How do I
optimize?
Energy management
life cycle
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> Low Voltage Power Control (LVPC) library > Monitoring capabilities with single line diagrams
> Shutdown (Loadshedding) capabilities
> Energy Management (EM) library > Energy measurement
> Process & Energy measures aggregation
> Energy waste detection and information
> Aggregation at the equipment / unit level
Focus on Integrated Energy Management
> Dashboards are available for > Electrical consumption
> Production
> Energy costs
> Assets consumption (like water,, steam, gas,…)
> Plant availability
> ….
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Why should you combine Process and Energy information?
Direct link between Production and consumed Energy > Why is production line2 more efficient than line1?
> Why is my energy consumption high while the line is NOT producing?
> Energy costs per product
> Assets consumption (water, air, gas, electricity, steam)
Enable Predictive Maintenance > My Conveyor starts consuming more energy
> My pump has an increasing need for energy
> Air compressor leakage detected faster
> Predictive maintenance decreases unscheduled downtime,
Process Optimisation > Show direct effect of process optimisation
> Example: OptiCIP
Increase profitability > Less unscheduled downtime
> Decrease waste, note: waste product also cost energy, no waste = no energy wasted = energy saved
> Save energy
> 30% savings possible
For System Integrators
Convergence of
Engineering Competencies
and resources
• 1 Engineer to do both PLC
and SCADA
• Preconfigured Device
Management blocks for
Schneider Devices
• Device configuration blocks
for 3rd party devices on
standard industrial protocols
Configure Once
Philosophy
• One single environment to
work on both PLC SCADA,
• With linking done
• Tested and validated
Libraries help in quick
deployment with less
challenges during
commissioning of systems
Engineering Excellence:
Open Objects
• Objects are open for further
development
• Libraries can be migrated
• Can create own libraries
• Less steps, less errors, less
risk
Specialized SI’s and
Segment libraries
• Simplify application
development with pre-
engineered process blocks
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For End Users
Retain Knowledge in the
System
• Collaborative environment
inside PES
• Digitization of manuals,
operator messages, control
recipes and O&M
Energy and Process Same
System
• Help reduce energy
consumption (WAGES)
• Tested and validated
Libraries help in quick
deployment with less
challenges during
commissioning of systems
• Advanced process control
libraries enable process
optimization
Enable Operation &
Maintenance Excellence
• Runt time Navigation
services
• Manage Energy
Measurement &
performance trends
• Provide Asset Performance
information and manage
maintenance data
System Diagnostics and
openness to IT level
• System Diagnostics
• Device Diagnostics
• Device configuration blocks
for 3rd party devices on
standard industrial
protocols
• Open for ERP and other
higher management
software's
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