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ASYN Steel Engineering
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 2
Introduction
ASYN Steel Engineering is a plant-building, equipment manufacturing and
engineering service provider in the field of iron and steel industry. ASYN believes in
perpetual improvement in services quality. ASYN supplies conceptual design as
well as basic and detail engineering in the field of Iron ore Concentrate Plant,
Pelletizing Plant, gas based direct reduction, EAF steel making and also cryogenic
air separation, water treatment and fume treatment plant as the utility plants.
ASYN formulates solutions and provides professional services for the process,
mechanical, piping, electrical, automation-control, and civil–structure disciplines. It
has the competence and know-how to help customers solve their technical
problems with cooperation during the various stages of a project with surveys,
verifications, feasibility studies, planning, engineering, procurement, supervision
on erection and commissioning, etc.
ASYN’s mission is to provide high quality technical services and equipment to
address customer’s issues related to the engineering and help to meet
commercial/production planning, and optimization objectives.
ASYN’s main commitment is to provide professional, competitive and qualified
services, being aware that a valid technical support contributes to customers’
success and enables it to reach high quality standards.
Vision: To become leading engineering and plant building
company in The Middle East Region
ASYN Steel Engineering
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 3
Scope of Services
Feasibility Studies & consultancy
Management Contract (MC)
Basic & Detail Engineering
Procurement & Supply
Fabrication & Manufacturing
Supervision on Erection & Comm.
Training & Technology Transfer
Revamp & Optimization
ASYN Steel Engineering
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 4
Business Units
Iron Ore Concentration
Iron Ore Pelletizing
Direct Reduction
Steelmaking(EAF)
Casting & Rolling
Material Handling & Fume Treatment
Air Seperation
Water Treatment
SVC & Power Electrical System
ASYN Steel Engineering
Organizational Chart
ASE
Organization Chart
Managing Director
Mechanic and Process
Manager
Financial Manager Administration Manager Marketing, Research & Development
Manager
Electrical and
Instrumentation
Manager
Project Manager 1
Human Resource
Administration
Support and ServicesMarketing and Development
R&D
Project Manager
N
Contracts
Accounting
Project Manager 2
Projects Manager
QC/QA
Project Control
HSE
Feasibility Study Manager
Market Studies
Technical Studies
Economical Studies
Civil and Architecture
Manager
ASYN Steel Engineering
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 6
References – Feasibility Study (Summary) Farad Steel Plant
• Feasibility Study for Direct Reduction & EAF Steel Making Plant
Amir Sangan Concentrate Plant • Feasibility Study for Concentratetion Plant
MISECO Market Study • Market Study for various steel products
Pasargad Steel Complex • Feasibility Study For Pelletizing and Direct Reduction Plant
Khazar Steel • Feasibility Study for EAF Steel Making Plant
Kavir Steel Pipes • Feasibility Study for Steel Pipes production
Bafgh Mineral Complex • Feasibility Study for Pelletizing, DR, Steelmaking, and Rolling mill
Yazd Rolling Co. • Feasibility Study for Concentration Plant
Eghlid Pars Steel Making Complex • Feasibility Study for Pelletizing, DRI, Steel Making and Rolling Mill Plant
Saba noor Steel • Financial Feasibility Study
Niloofar Fars (150000 ton) • Project Management, Consulting and Feasibility Study
Parto Sana'at • Project Management, Consulting and Feasibility Study
Khazar Steel • Feasibility Study DR & Bloom Casting
ASYN Steel Engineering
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 7
References - ENGINEERING Projects (Summary)
Pasargad Steel Material Handeling System • Basic & Detail Engineering, Supervision on Erection
Pasargad Steel Making Plant • Design, Study, Procurement Engineering, Supervision of Supply and
Supervision of Erection, Commissioning and Start up
Saba Steel Complex DR Plant • Coordination, Piping and Support Design
Miyaneh Air Separation Plant • Engineering & Management
Sabzevar Steel DR Plant • Coordination, Piping and Support Design
Shadegan, Neyriz & Baft Steel DR Plant
• Coordination, Piping and Support Design
Mobarakeh & Saba Steel Oxygen Plant • ASP Utility, Basic and Detail Design
Chaharmahal Steel DR Plant • Coordination, Piping and Support Design
South Kaveh Steel DR Plant • Coordination, Piping and Support Design
Hormozgan Steel DR Plant • Coordination, Piping and Support Design
Gole-Gohar Pelletizing Plant • Piping and Support Design
Zamzam (II) Direct Reduction Plant • Coordination, Piping and Support Design
Mobarakeh Steel Complex Kharrazi DR Plant
ASYN Steel Engineering
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 8
Parto Sana'at
• Consulting, Basic & Detail Design, Purchase Engineering
MEMSECO • DRI Transport and Storage Consultation
MEMSECO • Prepration and editing the MEMSECO magazine
ASYN Steel Engineering
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 9
References - ENGINEERING Projects (Summary)
Chadormalou Concentrate Plant Line #5 • Basic & Detail piping engineering of plant
SABA Steel Complex DR plant, Recuperator Design
• Thermal, Mechanical and structural design of saba DR plant Recuperator
Natanz Steel Making Plant • Layout Design and Equipment Revamping and Detail Design of Natanz
Steel Making Plant No.3
Yazd Rolling Dedusting • Basic & Detail Design of Yazd Rolling Steel Making Plant Dedusting
System and Supervision on Construction & Erection
Yazd Rolling Oxygen Plant • Consultancy and Supervision on Erection
SABA Persian Gulf DR Plant • Coordination, Piping and Support Design
HOSCO Oxygen Plant • Commissioning Start Up and personel training of Hormozgan Steel
Complex oxygen Plant
Boyer Ahmad Steel • Revamping & Installation of EAF for Boyer Ahmad Steel
Pasargad Oxygen Plant WTP
• Basic & Detail Design of Oxygen Plant water treatment system and Procurment Engineering and Supervision on Construction and Erection
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 10
ASYN Steel Engineering
MMTE-Emulatin software of Pelletizing Furnace • Process simulation and parameters determine
SABA Steel • Basic engineering, Production of energy and mass balance documents
Neyriz Steel
• Piping system Design & suport Design & three-dimensional modelling
Baft Steel
• Piping system Design & suport Design & three-dimensional modelling
Persian Gulf SABA Steel
• PDC Design
Gostaresh Foolad Shahryar
• Basic & Detailed engineering for Mega Module DR Plant
Gostaresh Foolad Shahryar
• Steel equipment workshop construction
Gostaresh Foolad Shahryar
• Purchase engineering & workshop Monitoring
MMTE Heat Recovery plant
• Basic & Detailed engineering, Purchase and Workshop Monitoring
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 11
ASYN Steel Engineering
Khouzestan Steel
• Piping system Design & suport Design & three-dimensional modelling
MMTE - Series 800
• Basic engineering, Production of energy and mass balance documents
MMTE - Mega Module, DR
• Basic engineering, Production of energy and mass balance documents
Shams-e-Tabriz Steel Making
• Basic Design, Detailed engineering & initial estimate
Shams-e-Tabriz Steel Making
• Steel equipment workshop construction
Shams-e-Tabriz Steel Making
• Purchase engineering & workshop Monitoring
Pasargad Steel Making
• Civil management & Indistrial Structure
South Kaveh Steel
• Detailed engineering, Purchase engineering & workshop Monitoring
Persian Gulf SABA Steel
• Consulting, Purchase engineering and Installation Monitoring
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 12
ASYN Steel Engineering
Bardsir Steel • Preparation of three-dimentional Model & Animation film
Khoramshahr Arvand Steel • Water treatment Design, Bidding, Evaluation of Technical Proposals
BSE - Steel making
• Software Design & Improving the process of Electrical Arc Furnace
Pasargad Steel
• Basic & Detailed engineering, Project Management and Workshop Monitoring
Pasargad Steel
• Water ducts Construction, FTP Heat Exchanger & Industrial Structures
Pasargad Steel • Civil Design
Pasargad Steel • Steel making plant Installation Monitoring
Pasargad Steel
• Power & Water Distribution Design for Oxygen Plant
Pasargad Steel
• Level 3 Software Design and Monitoring
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 13
ASYN Steel Engineering
Pasargad Steel • Pipinig Design
Pasargad Steel • HVAC Systems Design and Oxygen Plant Civil
Boyer Ahmad Steel Making • Consulting, Engineering and Monitoring
Khazar Steel • Consulting and Purchase Engineering for Steel making & Casting plant
South Kaveh Steel • Consulting, Purchase Engineering
Omid Boresh, 1 million ton steel making plant
• Consulting, Basic & Detailed Design, Purchase engineering
West Alborz, 1 million ton Plant
• Purchase engineering, Monitoring, Installation and execution
Khazar Steel - Material Handling
• Basic & Detailed engineering, Purchase engineering, Monitoring and DRI Handling System
Natanz Steel, Oxygen Plant • Preparation of Mechanical installation plan and Coldbox Piping, Monitoring
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 14
ASYN Steel Engineering
SKS - Second Phase(1.2 ton) • Consulting, Design, Construction, Installation
SKS - First Phase(1.2 ton) • Consulting, Design, Construction, Installation
Pasargad Steel • Launch & Technical Issues Consultation
Natanz Steel • Launch and Exploit
Khazar Steel • Launch
Saba Steel • Technical Document, Purchase Engineering, Technical Discussions
manufacture of Oxygen Plant
Mobarake Steel • Technical Document, Purchase Engineering, Technical Discussions
manufacture of Oxygen Plant
Myaneh Steel • Consulting, Design, Bidding and Technical evalution
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 15
ASYN Steel Engineering
Kazar Steel - Oxygen plant
• Consulting, Engineering and Monitoring
Hormozgan Steel
• Technology Transfer, Exploit, Maintenance and Repair
Pasargad Steel - Oxygen plant
• Installaion of Mechanical equipment in the dedusting system & Oxygen plant
Natanz Steel
• Preparation of Mechanical installation plan and Coldbox Piping, Monitoring
Yazd Steel • Basic & Detailed engineering, Consulting Monitoring, Installation &
Execution
Khouzestan Steel • Consulting for dedusting System
Pasargad Steel • PLC Programming and Produce HMI for waste water treatment plant
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 16
ASYN Steel Engineering
Bafgh Steel Making Complex
• Detail Design of Rolling Mill in all Desciplines
Bafgh Steel Making Complex
• Site Supervision on Manufacturing, Construction and Installation of DR and Steel Making Plant
Bafgh Steel Making Complex • Basic Engineering and Drawing Location
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 17
ASYN Steel Engineering
TECHNOLOGY Projects
DR - Mega Module Recuperator
• Basic and Detail design
DR - Operator Training Simulator (OTS)
• Infrastructure for Operator Training and Virtual Control Room
Meltshop - EAF Simulation
• Static and dynamic process modeling software
DR - Mega Module WTP Simulation
• Detail water process simulation
Air Separation Plant - Cryogenic Storage Systems
• Basic & detail design of backup storage tanks
DR - Mega Module Process Simulation
• Process simulator engine for process simulation
Pelletizing - Indurating Furnace Software
• Finite volume simulation of pelletizing induration furnace
DR - Midi Module Process Simulation
• Process simulation and mass & energy balance calculation
Air Separation Plant - Process Simulation
• Process simulation and mass & energy balance calculation
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 18
ASYN Steel Engineering
CONSULTANCY Projects
Manufacturing & Procurement Projects
Khazar Billet Complex
• Consultancy, Supervision to erection and comissioning
Miyaneh Steel Oxygen Plant
• Conceptual design, BID document evaluation, detail engineering
Arvand Steel Complex
• General layout design, BID document preparation & evaluation
Farad Steel Plant
• Bid preparation & evaluation, Consultancy and Supervision to erection and comissioning
South Kaveh Steel Making Complex
• Bid preparation & evaluation, Consultancy and Supervision to erection and comissioning
Pasargad Steel Making Plant • Manufacturing of Material Handling,CCM Platforms & Steel Structures
Khouzestan Steel Complex DR Cold Flare System
• Manufacturing of Cold Flare System
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 19
ASYN Steel Engineering
Main Projects Description
Bafgh Rolling Mill Plant
Type
Bafgh Rolling Mill
Plant
Capacity 550,000 TPY
Location Bafgh, Iran.
Owner Bafgh Iron & Steel
industry Co.
Client Bafgh Iron & Steel
industry Co.
Duration March 2012 - Present
Scope of
Works
Detail Engineering for equipment and steel structure’s
foundations and steel structures of the rolling Plant
Piping Basic & Detail Engineering
Raw water treatment plant Basic & Detail Engineering
Cooling Water System Basic & Detail Engineering
HVAC, Firefighting and sewage System Basic & Detail
Engineering
HV & LV electrical Basic & Detail Design
Lighting, lightning, telephone & paging, fire alarm, CCTV,
Earthing system
Procurement Engineering for all local Part Equipment
Supervision on manufacturing for local & foreign supplier’s
Supervision on site erection & construction
Project control of the whole plant
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 20
ASYN Steel Engineering
South Kaveh Steel Making Plant
Type South Kaveh SMP
Capacity 1.2 MTPY
Location Bandar Abbas, Iran.
Owner South Kaveh Kish Steel
Co.
Client ITRITEC Co.
Duration April 2012 - Present
Scope of
Works
Local Procurements MC
Basic & Detail Piping Engineering for interconnecting piping
Piping arrangement
Piping Isometric drawing
Support design detail
MTO & Special Supports design
Procurement Engineering
Supervision on erection
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 21
ASYN Steel Engineering
Chadormalou Concentration Plant
Type
Chadormalou
Concentration
Plant
Capacity 1.5 MTPY
Location Yazd, Iran.
Owner Chadormalou
concentrate
Client Bita Tarh Noavar Co.
Duration March 2009 - July 2009
Scope of
Works
Basic & Detail Piping Engineering
Piping arrangement
Piping Isometric drawing
Support design detail
MTO & Special Supports design
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 22
ASYN Steel Engineering
Persian Gulf Saba Steel DR Plant
Type Direct Reduction
Capacity 1.5 Mtpy
Location Bandar Abbas, Iran.
Owner PGSCo
Client Iran Engineering Co.
Duration 2010 - Present
Scope of
Works
General
o Coordination between all disciplines
Piping
o Design of piping routes for all lines
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Preparing piping isometrics, layout and sections
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
Civil &Structure
o Steel structures design
o Foundations design
Equipment
o 3D modeling of equipments such as reduction
furnace, scrubbers, reformer, stack and etc.
Instrumentation
o Instruments hook up
Water Treatment Design
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 23
ASYN Steel Engineering
BoyerAhmad Steel Complex
Type Steel Making Plant
Capacity 500,000 TPY
Location Yasouj, Iran
Owner Boyer Steel
Client Boyer Steel
Duration 2010-2011
Scope of
Works
Conceptual Design & FEED
Basic & Detail Engineering of Plant
Main Equipment Procurement
Supervision on Erection & Commissioning
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 24
ASYN Steel Engineering
Yazd Rolling Mill Dedusting & Oxygen Plant
Type Steel Making Plant
Capacity 350,000 TPA
Location Yazd, Iran
Owner Yazd Rolling Mill
Client Yazd Rolling Mill
Duration 2009 - 20110
Scope of
Works
Oxygen Plant
Document Checking
Supervision on construction
Supervision On Erection
Dedusting Plant
Basic & Detail Engineering
Supervision on Construction
Supervision On Erection
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 25
ASYN Steel Engineering
Natanz Steel Making Plant
Type Steel Making Plant
Capacity 1,000,000 tpy
Location Natanz, Iran
Owner Natanz Steel
Client Natanz Steel
Duration 2012- Present
Scope of
Works
Management Contract
o Project Control
o Executive Management
o Expediting
Concept Design & Basic Engineering
o Layout Design
o Documents Review
o Revamp
o PFD & P&ID
Detail Engineering (In all Disciplines)
o Material Handling
o Cranes
o Fume Treatment
o Water Treatment
o Firefighting
o Melt shop & Buildings
Procurement Eng. & Manufacturing Sup.
o Equipments Specification & Inquiry
o Supplier Evaluation
o Technical Inspection
Erection & Commissioning
o Erection Supervision
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 26
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type Steelmaking
Plant
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – Present
Scope of
Works
Engineering
o Design, Study, Procurement Engineering,
Supervision of Supply and Supervision of Erection
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 27
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type Electrical Steelmaking
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – 2012
Scope of
Works
Manufacturing
o Material Handling
o CCM Platforms
o Steel Structures
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 28
ASYN Steel Engineering
Steel Complex Cold Flare System
Type Cold flare for Direct
Reduction Plant
Capacity 1,000,000 ton DRI
Location Ahvaz, Iran
Owner Khouzestan Steel
Company
Client Khouzestan Steel
Company
Duration 2010-2011
Scope of
Works
Engineering
o Basic Engineering
o Detail Engineering
o Procurement Engineering
Manufacturing
Construction
o Erection
o Commissioning
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 29
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type Construction
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – Present
Scope of
Works
Construction
o Supervision on Erection
o Supervision on Commissioning
o Training for Operation
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 30
ASYN Steel Engineering
Pasargad Steel Complex Steelmaking Plant
Type Steelmaking
Plant
Capacity 1,200,000 tpy
Location Shiraz, Iran
Owner Pasargad Steel
Client Pasargad Steel
Duration 2011 – 2012
Scope of
Works
Interconnecting Piping Engineering
o Design, PDMS modeling
o Isometrics and plan & Sections
o Material Take Off
o Piping Support Design and Material Take off
o Pipe racks steel structure and foundation design
o Pipes and cables tunnel design
o Supervision on Supply
o Supervision on Erection
Electrical & Automation Design
o Main Sub-Station (MSS)Design
o Steel Making Sub-Station (SSS) Design
o Electrical Distribution Design
o Power Control Monitoring System Design
o Relay Setting
o Lighting & Lightning system Design
o Structure & Equipment’s Earthing
o Emergency Shut Down System Design
o Water Treatment Plant’s PLC & HMI software Design
o Supervision on Procurement and Installation
Steel Making Plant Level 3 Automation
o Software Programming
Procurement Engineering for Hardware
Supervision on Installation and Software installation and
Start Up
Operation Manual
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 31
ASYN Steel Engineering
Pasargad Lime & DRI Material Handling to SMP
Type Steel Making Plant
Capacity 1.200.000 tpy
Location Kovar, Iran.
Owner Pasragad Steel
Client Pasragad Steel
Duration 2010 - 2012
Scope of
Works
Basic & Detail Engineering
o Truck unloading system
o Lime and DRI storage silos
o Conveyor material handling system
o Screens
o EAF charging sys. Silos
Supervision on Erection
Supervision on Manufacturing
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 32
ASYN Steel Engineering
Khazar Billet Complex
Type Steel making plant
Capacity
600,000 tpy
Location Rasht, Iran.
Owner Khazar Billet Co.
Client Khazar Billet Co.
Duration 2012 - Present
Scope of
Works
Document checking and consultancy for the steel making
plant
o Oxygen plant
o Water treatment plant
o De-dusting and Fume treatment plant
Route Design of interconnection piping
Coordination between all disciplines within:
o EAF
o CCM
o Utilities
o Crane and material handling system
Coordination between supplier and client
Inspection and technical assistance on delivery of plant
equipment
Pre-Commissioning, Commissioning and Start-Up of the Plant
Basic & Detail Engineering for DRI handling System
o Truck unloading system
o DRI storage silos
o Conveyor DRI handling system
o Screens
o EAF charging sys. Silos for DRI
Supervision on Erection
Supervision on Manufacturing
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 33
ASYN Steel Engineering
Saba Steel Complex DR Plant
Type Direct Reduction
Capacity 1.5 Mtpy
Location Esfahan, Iran.
Owner Mobarakeh Steel Complex
Client Mines & Metals Eng.
Duration 2008 - 2010
Scope of
Works
General
o Coordination between all disciplines
Piping
o Design of piping routes for all lines
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Preparing piping isometrics, layout and sections
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
Civil & Structure
o 3D modeling of steel structures and foundations
Equipment
o 3D modeling of equipment such as reduction
furnace, scrubbers, reformer, stack and etc.
Instrumentation
o Instruments hook up
Heat and Pressure analysis of fluids inside and outside
tube bundles of recuperator
Thermal Stress Analysis of critical mechanical parts of
recuperator
Detail design of mechanical parts including tube bundles,
boxes, casing, and structure of recuperator
Assemblies and Shop drawings of recuperator
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 34
ASYN Steel Engineering
Zamzam (II) DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Ahvaz, Iran.
Owner Khouzestan Steel
Co.
Client MMTE Co.
Duration 2006 - 2007
Scope of
Works
General
o Coordination between all disciplines
Piping
o Piping design and coordination of all disciplines and
clash report and modifying
o 3D modeling of all lines by PDMS software
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
o Isometric, Plan & Section View and support Detail for
all pipes
Civil & Structure
o 3D modeling of all steel structure and foundations
such as tower, galleries and buildings
Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack, de-dusting,
blower, material handling system and etc
Instrumentation
o 3D modeling of all instruments and positioning them
in appropriate position in lines
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 35
ASYN Steel Engineering
Miyaneh Air Separation Plant
Type Cryogenic Air Separation
Capacity 5,000 Nm3/hr
Location Miyaneh, Iran.
Owner NISCO
Client MMTE Co.
Duration 2008 - Present
Scope of
Works
General:
o Conceptual design, and BID document preparation
o Bidders Technical evaluation
Process:
o Cooling water System PFD and P&ID
o Firefighting System PFD and P&ID
o Backup System PFD and P&ID
Civil & structure:
o Site general civil works (General layout, Rough
grading, sewage layout, Cable trench, duct banks)
o Basic and detail Design of all buildings, pipe racks
and infra-structures of the site
o Detail design of all foundation of ASU and Backup
o Basic and Detail Design of foundation of Circulating
Water
Mechanical & piping
o Basic and detail Design of Backup & cooling water
circuit equipments
o Detail Design of Air Separation Unit Vessels and
equipments and Shop drawing preparation
o Supervision on Construction of vessels and
equipments in Iran
o Enquiry preparation for Purchasable Equipments
such as Compressors, Cryogenic Pumps, Turbo-
Expander and etc.
o HAZOP, Basic and detail design of firefighting
System
o Basic and detail design of HVAC system for all
Buildings
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 36
ASYN Steel Engineering
Miyaneh Air Separation Plant
Type Cryogenic Air Separation
Capacity 5,000 Nm3/hr
Location Miyaneh, Iran.
Owner NISCO
Client MMTE Co.
Duration 2008 - Present
Scope of
Works
Instrumentation & Control
o Fire detection and Firefighting Instrumentation and
Control
o Backup & Cooling Water System Instrumentation
and Control System
Electrical
o Detail design of electrical Network
Operation & Management
o Commissioning
o Procurement Engineering
o Supervision
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 37
ASYN Steel Engineering
Pelletizing Induration Furnace Simulation
Type Lurgi Pelletizing
Platform MATLAB
Application Induration Furnace
Simulation
Client MMTE Co.
Duration 2007 – 2008
Features
Simulation of the chemical reactions, heat and mass
transfer mechanisms in the Drying, Preheating, Firing
and Cooling zone of induration furnace
Assessment of basic design parameters of the furnace
like, total length, firing rate and gas flow rates
Determination of final composition of product according
to different compositions of the raw material, flows of
cold and hot gases, additives, the set points of the fan
flows and other parameters
Flow calculation of exhaust gases
Temperature and composition profile of gas and pellet
Application
Product calculation for specific composition and
tonnage of inlet green pellet
Overall sizing of furnace and capacity of fans for
required product
Development of mass and energy balance of furnace
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 38
ASYN Steel Engineering
EAF Process Simulation
Type EAF steel making
Platform MATLAB/Excel
Application Static & Dynamic
Process Simulation
Client BSE
Duration 2007 – 2008
Features
Electric arc furnace process optimization tool
Excel based static mass and energy balance
MATLAB based dynamic modeling (dynamic simulation of
the chemical reactions, heat and mass transfer over the
time, determination of time varying composition of
molten metal and slag based on different conditions of
the raw material (DRI and scrap), electrical energy
consumption, additives, etc.
Electric arc furnace geometry assessment tool including
calculation of general dimensions of the furnace and
other important basic design data for the specific
production rate such as transformer
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 39
ASYN Steel Engineering
Gol-e-Gohar Direct Reduction Plant
Type MIDREX DRI
Plant
Capacity 1.5 Mtpy
Location Sirjan, Iran.
Owner Golegohar Iron
Ore Co.
Client MMTE Co.
Duration 2012 - Present
Scope of
Works
Basic design of recuperator including dimensions, size and
number of each bundle
Preliminary BOM of bundles
Bundles detail design
Hood detail design
Casing and Steel Structure Design
Final BOM
Pipe and Header detail design
Refractory Design
Detail Design of: o Nozzle of cooling gas distribution in product cooler
o FPD slide gate from 38286 to distribution of two legs
o Flow air insert
o Product discharge chamber to below of hot product distributor.
o Feed leg to PDC from FPD slide gate
o Feed leg to product cooler
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 40
ASYN Steel Engineering
SHAHIDKHARRAZI DR Plant
Type Midrex Direct
Reduction
Capacity 1.5 Mtpy
Location Esfahan, Iran.
Owner Mobarakeh Steel
Client Iran Engineering Co.
Duration 2008 - 2009
Scope of
Works
General
o Coordination between all disciplines
Piping
o Design of piping routes for all lines
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Preparing piping isometrics, layout and sections
o Design of interconnection and underground
piping
o Design of piping support and 3D modeling
Civil & Structure
o 3D modeling of all steel structure and
foundations
Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack and etc
Instrumentation
o Instruments hook up
Gol-e-Gohar Pelletizing Plant
Type Straight Grate
pelletizing
Capacity 5 Mtpy
Location Sirjan, Iran.
Owner Golegohar Iron Ore
Co.
Client CIC Co.
Duration 2006 - 2007
Scope of
Works
General
o PDMS Modeling of pipe rack structure, cooling water, raw
water and industrial water basins and related pumps and
other equipments and piping and support design of them
o Pipe route Design and modeling of pipe rack piping and
design of Supports for piping.
o Firefighting Loop and circulating water loop Modeling
Concentrate Feed Bin Area
o PDMS Modeling of Steel Structure and Equipments
o Design of routs and supports and modeling of piping of
concentrate feed bins
Dry Grinding Area
o PDMS Modeling of Steel Structure and Equipments
o Piping and support design of water and natural gas lines for
equipments such as ball mills and hot gas generators and
…, and coordination between disciplines
Mixing Building
o PDMS Modeling of Steel Structure and Equipments
o Air, Water and Slurry Piping and support design, modeling
and coordination in mixing building area
Green pelletizing Area
o PDMS Modeling of Steel Structure and Equipments
o Piping design and coordination of all disciplines and clash
report
Indurating Building
o PDMS Modeling of Steel Structure and Equipments
o Detail Design of piping based on P&ID and pipe routing
Isometric, Plan & Section View and support Detail for all pipes.
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 41
ASYN Steel Engineering
Shadegan Steel Complex DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Shadegan, Iran.
Owner NISCO
Client PAYA Co.
Duration 2008 - 2010
Scope of
Works
General
o Coordination between all disciplines
Piping
o Basic & detail design of piping route for all lines
in core area and material handling system
o Stress analyzing for critical pipe lines
o Support detail design & 3D modeling
o Duct design
o Isometric, Plan & Section View and support
Detail for all pipes.
o MTO of piping and special items
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 42
ASYN Steel Engineering
Neyriz Steel Complex DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Neyriz, Iran.
Owner NISCO
Client PAYA Co.
Duration 2008 - Present
Scope of
Works
General
o Coordination between all disciplines
Piping
o Basic & detail design of piping route for all lines in
core area and material handling system
o Stress analyzing for critical pipe lines
o Support detail design & 3D modeling
o Duct design
o Isometric, Plan & Section View and support Detail
for all pipes.
o MTO of piping and special items
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 43
ASYN Steel Engineering
Baft Steel Complex DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Baft, Iran.
Owner NISCO
Client PAYA Co.
Duration 2008 - Present
Scope of
Works
General
o Coordination between all disciplines
Piping
o Basic & detail design of piping route for all lines in
core area and material handling system
o Stress analyzing for critical pipe lines
o Support detail design & 3D modeling
o Duct design
o Isometric, Plan & Section View and support Detail
for all pipes.
o MTO of piping and special items
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 44
ASYN Steel Engineering
Chaharmahal Steel DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Sepiddasht, Iran.
Owner NISCO
Client Mines & Metals Eng.
Duration 2008 - Present
Scope of
Works
Piping & Support design
Engineering Coordination between:
o Piping
o Structure
o Equipment
o Civil
o Electrical
o Instrument
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 45
ASYN Steel Engineering
Sabzevar Steel DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Sabzevar, Iran.
Owner NISCO
Client Mines & Metals Eng.
Duration 2008 - Present
Scope of
Works
Piping & Support design
Coordination between:
o Piping
o Structure
o Equipment
o Civil
o Electrical
o Instrument
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 46
ASYN Steel Engineering
South Kaveh Steel DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Bandar Abbas, Iran.
Owner BONYAD
Client Mines & Metals Eng.
Duration 2007-2008
Scope of
Works
General
o Coordination between all disciplines
Piping
o Piping design and coordination of all disciplines and
clash report
o 3D modeling of all lines by PDMS software
o Clash checking and modifying
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
o Isometric, Plan & Section View and support Detail for
all pipes
Civil & Structure
o 3D modeling of all steel structure and foundations
Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack,de-dusting,
blower, material handling, coating and etc
Instrumentation
o 3D modeling of all instruments and positioning them
in appreciate position in lines
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 47
ASYN Steel Engineering
Hormozgan Steel Complex DR Plant
Type Direct Reduction
Capacity 1,600,000 tpy
Location Bandar Abbas, Iran.
Owner NISCO
Client Mines & Metals Eng.
Duration 2006-2007
Scope of
Works
Piping & Support design
Engineering Coordination between:
o Piping
o Structure
o Equipment
o Civil
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 48
ASYN Steel Engineering
Khouzestan Steel Zamzam II DR Plant
Type Direct Reduction
Capacity 800,000 tpy
Location Ahvaz, Iran.
Owner Khouzestan Steel
Client Mines & Metals Eng.
Duration 2006 - 2007
Scope of
Works
General
o Coordination between all disciplines
Piping
o Piping design and coordination of all disciplines and
clash report and modifying
o 3D modeling of all lines by PDMS software
o Design of interconnection and underground piping
o Design of piping support and 3D modeling
o Isometric, Plan & Section View and support Detail
for all pipes
Civil & Structure
o 3D modeling of all steel structure and foundations
such as tower, galleries and all buildings
Equipment
o 3D modeling of all equipment such as reduction
furnace, scrubbers, reformer, stack, de-dusting,
blower, material handling system and etc
Instrumentation
o 3D modeling of all instruments and positioning
them in appreciate position in lines
www.ASYNSTEEL.com Tel/Fax: +98-21-88039662(3)
Page 49
ASYN Steel Engineering
ASYN Steel Engineering
Basic Concepts in Iron & Steel Industries
Address: No. 3, 2nd Alley, North Sheikh Bahaei St., Tehran - Iran, Post Code: 1436764818
Tel: +98-2188039662-8Fax: +98-2188039663
Website: www.asynsteel.com
E-Mail:info@asynsteel.com
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