tata project scm logistics offereing scc part 2

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INTEGRATED SUPPLY CHAIN & LOGISTICS OFFERINGPart 2

byZubin Poonawalla

Clientele who are using the technologies

Customers

IVTS Features

Dashboard

Dashboard

Daily Summary Report

Monthly Summary Report

Plant Performance Report

Transporter Score Card

Temperature Rating Report

Temperature Graph for a trip

Trip Play Back Path

Visibility & Traceability in Supply Chain

& Logistics Domain

Automating Demand/Supply Synergy

Contents

• Project Objective & Approach• GPS/RFID Technology & Detection• Solutions for Tata Projects

Project Objective

• A comprehensive solution eliminate inefficiencies from supply chain & logistics activities.

• Visibility and traceability across the project site/lifecycle for better decision making

• Automation on the material handling & Inventory management.

• Minimize paperwork & dependency on people.

• Improve people & project safety.

• Improve service level to client & on time project completion.

Contents

• Project Objective & Approach• GPS/RFID Technology & Detection• Solutions for Tata Projects

GPS Technology

RFID Technology

RFID Detection

Contents

• Project Objective & Approach• RFID Technology & RFID Detection• Solutions for Tata Projects

Visibility over InventoryChallenges:

Solution – Auto inventory

Benefits:

Updates & entries are manual, prone to errors and not frequent Tracking & tracing a product manually is time consuming Delayed & inefficient project operation Frequent out of stocks, need to maintain more stocks due to lack of visibility

RFID technology can be employed for automated inventory management at the contractor & Project sites

Equipment & Material Tagged with RFID , RFID readers with GPRS/WI-FI connectivity

The system is constantly updated with the whereabouts of the equipment & material at every node in the project supply chain

Electronic, real – time & accurate inventory data

The solution can be feature extended into a WMS, primarily having production threshold at manufacturer level & orders at contractor & project site level depending on present inventory

Material Tracking &Management

Bundle Tagging & RFID with GPS Installed on Crane

Transmission Project Inventory Tracking

Order / Delivery management

Challenges:

Solution – Supplier Collaboration:

Benefits:

No collaborative planning with the suppliers, Contractor & Project Manager No POD, authentication & confirmation of material reached at project site Delayed delivery of material to the project site. Frequent out of stock, Maintenance of extra inventory High shipment error rates, Project site & material delivered mismatch.

Web based solution that handles order management, processing of orders, delivery of product, shipping notices and invoices (NOVIPOD)

Collaboration pre-empts errors & facilitates effective transaction management between suppliers, Contractor & Project Manager along the supply chain.

Purchase orders can be extracted & processed through software such that the transactions are seamless & speedy

Decisions can be made proactively, to avoid supply chain issues around shipping, distribution & deliveries

Shipping notices & invoices can be handled systematically providing better visibility

Material delivery

Process

Project Operational Inefficiencies

Challenges:

Solution – RFID for Plant Synergy and Efficiency :

Benefits:

Disorganized movement of material & people into the project site No visibility of people / operations within the project Manual searching is labor intensive & security compromised. Delay in project process due to material & people not present at right time.

Completely automated system using RFID technology & system to track people in different area of site engaged in process & manage it efficiently.

Increased workflow speed & efficiency in operations Real – time in – site tracking Theft prevention & Perimeter security Locate people in case of need & control access to restricted areas Policy enforcement

Project Operational Inefficiencies

Locating & Remote Monitoring of Heavy Equipments

Challenges:

Solution – RFID for Plant Synergy and Efficiency :

Benefits:

Staff hours spent locating equipment & time spent maintaining equipment log books Unsafe equipment operation leading to more accidents & increased company liability Unnecessary maintenance based on arbitrary schedules & Idle assets not being used Bogus claims for overtime & Fuel theft

Completely automated system using RFID /GPS technology in combination with GSM/GPRS services for send & receiving heavy equipment performance details & whereabouts.

Report on start & stop times for accurate billing or bidding on new work. Stay on top of preventative maintenance with accurate usage details & automatic service alerts. Uncover fuel theft & Bogus overtime by monitoring usage compared to expected consumption. More successful bidding on new contracts with accurate costing Faster recovery of stolen assets

Locating & Remote Monitoring of Heavy Equipments

Remote Condition Monitoring for Water, Oil & Gas Project

Zubin Poonawalla Mumbai-400 701

Tel: +91 9821078642email: zubinpoonawalla@gmail.com