software solutions for industrial production...
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Contel ITS – Production Solutions
Software Solutions for IndustrialProduction Management
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Contel Group - Profile
Founded in 1964 by Gideon Tilman and Shimon Gershon
Contel Group employs more than 220 employees in 5 subsidiaries
Contel Automation & Control – industrial & process controlContel ITS – production software solutions
HydroCom – water management SCADA solutionMeitav-Tech – air condition controlsConpack – industrial plastic packaging
Contel HQ is in Petach Tikva, South branch in Omer industrial park, North branch in Bar-lev industrial park and manufacturing plant located in Rishon-Letzion Official distributers of Rockwell Automation and Allen Bradley
for over 40 years
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Contel ITS – Company Profile
Experience in implementing MES and OEE solutions in a variety of industries 1. Pharmaceutical2. Food and Beverage3. Plastic4. Process5. Metal6. Electronics7. Defense
Products1. Plant# MES – a MES by Contel2. ProductionCentre (MOM/MES) by Rockwell3. PharmaSuite by Rockwell4. PharmaOEE – an OEE solution by Contel5. LaSCADA – a Mobile solution By Contel
Services1. Consult, Design and analysis in the area of industrial information system2. Systems integration (Automation, Software, Interfaces)3. Tailoring solution to industrial customers4. Support and maintenance services
We hire over 40 employees in the field of MES1. 30 of which are in the R&D and Support teams2. Company consists of R&D, Implementation, QA and training, support & maintenance, outsource services
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Base Layer
MES – Connecting the layers
Layer 4
Layer 1
Layer 2
Layer 3
PLCs/BESSensors/Actors
SCADA/HMI
MES
ERPSCMCRMPLM
Production Process
Finance Planning & Scheduling Marketing & Sales Human Resources Materials & Inventory
Process Control Process Visualization
Planning & Logistics
Production &Operations
Management
Product / Resource Management Production Data Collection Product And Process Analysis Plan Execution and Routing Mng. Packaging and Distribution Mng.
Product Control
Process Control
Batch Control
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MES Schema
Database
HR
Maintenance
Lims
FTTM
Operator Planner ProductionMngr.
Managers
ERP and similar
Operator Lab
Inte
grat
ions
Integrations
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MES Main Objectives
Gaining higher efficiency and effectiveness of resources (OEE)
Reducing resource downtime
Tracing and Tracking products and materials throughout the floor
Improving QC and QA by digitizing lab results and performing IPC
Tracking and managing WIP
Reducing rejects, rework and scrap/waste
Finite Capacity Planning and Executing
Manufacturing
Excellence
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Overall Equipment Effectiveness
Quality% = Total – Scrap
Total
Performance% = Total * Ideal Cycle
Running Time
Availability% = Running TimeAvailable Time
Overall Equipment Effectiveness (OEE) =
Availability x Performance x Quality
One Shift
Available Time
Running Time
Production @ Rated Speed
Good Production
Sche
d U
nava
il
Dow
n tim
e
Spee
d Lo
ss
Scra
p
Scheduled Unavailable Time
Breaks, meetings, maintenance, etc.
Downtime
Breakdowns, setups, changeovers
Speed/Cycle Time Loss
Reduced speed, cycle time variation
Quality Loss
Rejects, scrap
Key Performance Indicators(KPI)
Time Loss Causes
OEE
Available Time = Shift time –Unavailable Time
Lost Capacity
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Plant# – Fact Sheet
The most common MES system in Israel Originally started as a project in 2005 In 2008 a first version of the product was released and product policy
commenced Currently installed in over 10 different industries with over 50 installations Every year we release a Major version (in Q4) In late 2013 we began global marketing
100% Successful Implementations since 2005
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Product Policy
Infrastructure1. Based on DNN portal platform2. Originally developed on VB.NET, on 2008 was converted to C#3. Few versions are released each year (new OS support, advanced GUI and new functionality)
MES Versions1. Major release every year (Q4) that contains market demands and projects functionalities2. Project customizations that were performed during the year are integrated into the version 3. New GUI every year
Product Details1. Contains 10 basic modules that consists the main functionality of the system (Plant Model, HR,
Shifts, Interfaces, Maintenance, News, Reports, Logs, Parts Management and Order Setup)2. Contains 7 optional modules for customer selection (OEE, Quality, Track&Trace, Labs, Recipes,
Silos, Energy)3. Additional module, Finite Capacity Scheduling, is developed by 3rd party and integrated into the
system TCO Policy
1. System was designed so it will allow easy and simple self maintenance Support
1. Contel provides support according to SLA2. Infrastructure upgrades are performed with no extra charge and no dependency on project
customizations
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Project Methodology
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Recent Projects
UnileverTara DairyAmraz – Plastic PackagesOrtal CastsTadirgan Die CastsEltek – PCB
Netafim - DrippingCaesar Stone – Quartz CountertopsNirlat – ColorsPrigat (CocaCola) – Fresh JuicesTeva – PharmaceauticalsPharmaChemie HollandDexcel Pharma - PharmaceauticalsDucart – Cart Boards Packaging
Caniel – Canned PackagingVishay - ElectronicsKlil – Aluminum Doors&WindowsSolbar - SoyStrauss – F&BMiki – F&BBagel Bagel
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Standard 2014
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Standard 2014
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Standard 2014
Contel ITS – Production SolutionsContel Group - ProfileContel ITS – Company ProfileMES – Connecting the layersMES SchemaMES Main ObjectivesOverall Equipment EffectivenessPlant# – Fact SheetProduct PolicyProject MethodologyRecent ProjectsSlide Number 12Standard 2014Standard 2014Standard 2014
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