Contel ITS – Production Solutions

Software Solutions for IndustrialProduction Management

Contel Group - Profile

Founded in 1964 by Gideon Tilman and Shimon Gershon

Contel Group employs more than 220 employees in 5 subsidiaries

Contel Automation & Control – industrial & process controlContel ITS – production software solutions

HydroCom – water management SCADA solutionMeitav-Tech – air condition controlsConpack – industrial plastic packaging

Contel HQ is in Petach Tikva, South branch in Omer industrial park, North branch in Bar-lev industrial park and manufacturing plant located in Rishon-Letzion Official distributers of Rockwell Automation and Allen Bradley

for over 40 years

Contel ITS – Company Profile

Experience in implementing MES and OEE solutions in a variety of industries 1. Pharmaceutical2. Food and Beverage3. Plastic4. Process5. Metal6. Electronics7. Defense

Products1. Plant# MES – a MES by Contel2. ProductionCentre (MOM/MES) by Rockwell3. PharmaSuite by Rockwell4. PharmaOEE – an OEE solution by Contel5. LaSCADA – a Mobile solution By Contel

Services1. Consult, Design and analysis in the area of industrial information system2. Systems integration (Automation, Software, Interfaces)3. Tailoring solution to industrial customers4. Support and maintenance services

We hire over 40 employees in the field of MES1. 30 of which are in the R&D and Support teams2. Company consists of R&D, Implementation, QA and training, support & maintenance, outsource services

Base Layer

MES – Connecting the layers

Layer 4

Layer 1

Layer 2

Layer 3

PLCs/BESSensors/Actors

SCADA/HMI

MES

ERPSCMCRMPLM

Production Process

Finance Planning & Scheduling Marketing & Sales Human Resources Materials & Inventory

Process Control Process Visualization

Planning & Logistics

Production &Operations

Management

Product / Resource Management Production Data Collection Product And Process Analysis Plan Execution and Routing Mng. Packaging and Distribution Mng.

Product Control

Process Control

Batch Control

MES Schema

Database

HR

Maintenance

Lims

FTTM

Operator Planner ProductionMngr.

Managers

ERP and similar

Operator Lab

Inte

grat

ions

Integrations

MES Main Objectives

Gaining higher efficiency and effectiveness of resources (OEE)

Reducing resource downtime

Tracing and Tracking products and materials throughout the floor

Improving QC and QA by digitizing lab results and performing IPC

Tracking and managing WIP

Reducing rejects, rework and scrap/waste

Finite Capacity Planning and Executing

Manufacturing

Excellence

Overall Equipment Effectiveness

Quality% = Total – Scrap

Total

Performance% = Total * Ideal Cycle

Running Time

Availability% = Running TimeAvailable Time

Overall Equipment Effectiveness (OEE) =

Availability x Performance x Quality

One Shift

Available Time

Running Time

Production @ Rated Speed

Good Production

Sche

d U

nava

il

Dow

n tim

e

Spee

d Lo

ss

Scra

p

Scheduled Unavailable Time

Breaks, meetings, maintenance, etc.

Downtime

Breakdowns, setups, changeovers

Speed/Cycle Time Loss

Reduced speed, cycle time variation

Quality Loss

Rejects, scrap

Key Performance Indicators(KPI)

Time Loss Causes

OEE

Available Time = Shift time –Unavailable Time

Lost Capacity

Plant# – Fact Sheet

The most common MES system in Israel Originally started as a project in 2005 In 2008 a first version of the product was released and product policy

commenced Currently installed in over 10 different industries with over 50 installations Every year we release a Major version (in Q4) In late 2013 we began global marketing

100% Successful Implementations since 2005

Product Policy

Infrastructure1. Based on DNN portal platform2. Originally developed on VB.NET, on 2008 was converted to C#3. Few versions are released each year (new OS support, advanced GUI and new functionality)

MES Versions1. Major release every year (Q4) that contains market demands and projects functionalities2. Project customizations that were performed during the year are integrated into the version 3. New GUI every year

Product Details1. Contains 10 basic modules that consists the main functionality of the system (Plant Model, HR,

Shifts, Interfaces, Maintenance, News, Reports, Logs, Parts Management and Order Setup)2. Contains 7 optional modules for customer selection (OEE, Quality, Track&Trace, Labs, Recipes,

Silos, Energy)3. Additional module, Finite Capacity Scheduling, is developed by 3rd party and integrated into the

system TCO Policy

1. System was designed so it will allow easy and simple self maintenance Support

1. Contel provides support according to SLA2. Infrastructure upgrades are performed with no extra charge and no dependency on project

customizations

Project Methodology

Recent Projects

UnileverTara DairyAmraz – Plastic PackagesOrtal CastsTadirgan Die CastsEltek – PCB

Netafim - DrippingCaesar Stone – Quartz CountertopsNirlat – ColorsPrigat (CocaCola) – Fresh JuicesTeva – PharmaceauticalsPharmaChemie HollandDexcel Pharma - PharmaceauticalsDucart – Cart Boards Packaging

Caniel – Canned PackagingVishay - ElectronicsKlil – Aluminum Doors&WindowsSolbar - SoyStrauss – F&BMiki – F&BBagel Bagel

Standard 2014

Standard 2014

Standard 2014

Contel ITS – Production SolutionsContel Group - ProfileContel ITS – Company ProfileMES – Connecting the layersMES SchemaMES Main ObjectivesOverall Equipment EffectivenessPlant# – Fact SheetProduct PolicyProject MethodologyRecent ProjectsSlide Number 12Standard 2014Standard 2014Standard 2014