sm group peb presentation

WELCOME

S M GROUP OF INDUSTRIES“We Binding to a Quality Service & Customer Satisfaction”

S M Group of Industries

“Everything in Turnkey Industrial Projects”

PEB Building Structure.

Land Development.

Fabrication & Fire Works.

Over Head Crane.

Construction.

Electrical H.T. & L.T.

Plumbing & Sanitation.

Painting & Office Interior.

Air Conditioner.

M/C Erection.

Office Buildings.

Factory Shed.

Godown/Warehouse.

Car Parking.

Stadiums/Auditoriums.

Show Rooms.

Petrol Pumps.

Railway Ports.

Airports.

Ship Yards.

SCOP OF SUPPLY

INTRODUCTION-PEB• 1900s-CONCEPT OF METAL BUILDINGS ORIGINATED IN US.

• SIMPLE INDUSTRIAL STRUCTURES USING TRUSS RAFTERS, STRAIGHT COLUMNS.

• SECTIONAL ROOFS & WALL. WEDGE PINS FOR CONNECTIONS.

• 1940s-MASS PRODUCTION HOUSING AND STORAGE MODULES FOR US ARMY DURING WORLD WAR II

• 1950s-COMPUTERISED DESIGN ALLOWED BLDGS TO BE TAILORED TO INDIVIDUAL CUST. REQUIREMENTS

INTRODUCTION-PEB

• 1960s- ROLL FORMING LINES ALLOWED CONTINUOUS SPAN COLD ROLLED Z-PURLINS.

• COLOR COATED PANELS AND FACTORY INSULATEDPANELS IMPROVED ARCHITECTURAL APPEARANCE.

• MAJOR INCREASE IN DESIGN POSSIBILITIES CONTRIBUTED TO THE BOOM IN METAL BUILDINGS.

• THE TERM PRE-ENGINEERED BUILDINGS (PEB)CAME INTO EXISTENCE.

INTRODUCTION-PEB• 1990s-PRECISION ROLL FORMING LINES FOR THE CLADDING AND SEC. MEMBERS

• AUTO. PROD. LINES FOR STRUCT. SECTIONS

• HIGH QUALITY PAINT SYSTEMS FOR STEEL ANDCLADDING.

• HIGH QUALITY PAINT SYSTEMS FOR STEEL ANDCLADDING.

• MBMA STATISTICS SHOW, ABOUT 60 % OF LOW RISE INDUSTRIAL AND COMM. BLDGS. IN THE U.S.A. USE THE P.E.B. SYSTEM

MAIN FEATURES BUILDINGS ARE PRE-ENGINEERED AS THEY RELY ON

STANDARD DESIGNS WITH STANDARD CONFIGURATIONS, WITH EACH COMPONENTS OF THE BUILDING SYSTEM UNIQUELY PROFILED AND PRE-ENGINEERED TO SUIT DESIGN REQUIREMENTS.

BY USING SOPHISTICATED MANUFACTURING FACILITIES AND ENGG SOFTWARE, THE PEBS ARE CUSTOM DESIGNED TO MEET THE SPECIFIC CUSTOMER NEEDS.

PEBS ARE ALWAYS MANUFACTURED IN FACTORIES AND SHIPPED TO JOB SITES FOR ASSEMBLY.

PEB USES SYSTEMS APPROACH BY COMBINING ELEMENTS SUCH AS ROOF PANELS, WALL PANELS, PURLINS, GIRTS, MAIN FRAMES, WIND BRACINGS ETC TO ACT INTEGRALLY.

ADVANTAGES OF PEB

ADVANTAGES OF PEB FASTER COMPLETION

FLEXIBILITY IN EXPANSION

LARGE CLEAR SPANS UPTO 90M

FACTORY CONTROLLED QUALITY

VIRTUALLY MAINTENANCE FREE

ARCHITECTURAL VERSATALITY

SINGLE SOURCE RESPONSIBILITY FOR MATERIAL SUPPLIES

LOWER OVERALL COST

PROCESS FLOW CHART PROCESS FLOW CHART WITH REVIEWS AND CONTROL

SALES& MARKETING

Receipt of order/tender/enquiry from Customer

Contract review

CUSTOMER SUPPORT DEPT.

Co-ordination /Communication with customer

Contract review

Design & Development of

product.

Engineering design as per National /International

standards.

Contract review

Planning & Inventory control

Production Planning & Inventory control

Quality Control

Purchasing Procurement of right material Quality Control

stores Storage of material in a right manner

Quality Control

Production &Shipping of

material

Production of right quality of material &Dispatch as per

Schedules

Quality Control

QUALITY ASSURANCE FUNCTIONS-

VERIFICATION ,INSPECTION AND TESTING OF

• RAW MATERIALS

• IN-PROCESS PRODUCTS &

• FINISHED PRODUCTS

QUALITY ASSURANCE

Incoming Inspection of Raw material/Accessories/Consumables:-

as per “International standards -AS/ASTM

/ISO PROCEDURES &Indian Standards (IS)”

RAW MATERIAL SPECIFICATIONS IMPORTANT RAW MATERIAL SPECIFICATIONS

MATERIAL USED FOR SPECSIFICATION GRADE

HR PLATE COLUMNS ASTM A 572M 50

HR PLATE RAFTERS ASTM A 572M 50

HR PLATE CRANE BEAMS ASTM A 572M 50

GI COILS PURLINS/EAVES/C-SECTIONS ASTM A 572M/GSM-120

50

COLOR COATED COILS

ROOF/WALL SHEETING ASTM A 792M 50/80

PAINT SURFACE PROTECTION BURGER PAINT REDOXIDE

HT FASTENERS CONNECTION NUMBERS ASTM A 325M 9.8/8.8

IN PROCESS INSPECTION

In process Inspection -

AREA SUB-AREA INSPECTION

PERCENTAGEREFERENCE STANDARD/SPEC.

PRIMARY MEMBERS SHEARING / MULTI -TOURCH

5% OF lot MBMA

PRIMARY MEMBERS H-BEAM 5% OF lot MBMA

PRIMARY MEMBERS FIT-UP(BUILT-UP) 100% MBMA

PRIMARY MEMBERS WELDING 100% AWS D1.1

PRIMARY MEMBERS CLEARING(FINAL) 100% MBMA

SECONDARY MEMBERS

ALL PROCESS 5% OF lot MBMA

SECONDARY MEMBERS

PAINTING 10%OF lot ASTM

PRIMARY MEMBERS PAINTING 10% OF lot ASTM

PRIMARY MEMBERS DISPATCH 100% SMGI

SECONDARY MEMBERS

DISPATCH 5% OF lot SMGI