sfc belt filter press introduction
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SFC Belt Filter Press
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目录页CONTENTS PAGE
P1.About SFC P2.Belt Filter Press mechanism
P3.Belt Filter Press P4.Application
Part1
SFC- Belt Filter Press
Part 1 Part 2 Part 3 Part 4
4
About SFC-Shanghai Fuchan Machinery
Integrated
Professional
Automatic
Production
Fabrication
Application
SFC Foundation in 2007 Focus on Sludge Dewatering Unit –Belt Filter Press research and development.
Objective : To be your leading partner of sludge dewatering unit and wastewater solution .
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Innovation
Design
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R&D
Fabrication
Sales
SFC-Shanghai Fuchan
Machinery
SFC-Shanghai Fuchan Machinery is committed to total solution of Sludge Dewatering Unit -Belt Filter Press and application. SFC product has sold to worldwide of the world including Holland, India, Indonesia, Egypt, and the Middle East etc. The application fields covers Municipal Sewage ,Slaughter House, Metallurgical Industry Wastewater , Spraying Sewage , Printing &Dyeing Sewage , Metal-Processing Sewage ,Mining Stone Wastewater and Electronic Sewage more than 1000 references .
Total solution
About SFC-Shanghai Fuchan Machinery
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Part 1 Part 2 Part 3 Part 4
6
SFC Organization structure
GM
Sales Department
Local
International
R&D
Design
Technical support
Fabrication Department
Production Department
Purchase Department
Finance Manager HR Manager
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SFC Factory View
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Part2
Belt Filter Press Mechanism
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SFC Belt Filter Press mechanism
Belt Filter Press is an industrial machine , used for solid/liquid separation processes, particularly the sludge dewatering in the chemical industry, mining and wastewater treatment
Belt filter presses are also used in the production of apple juice ,cider and winemaking. The process of filtration is primarily obtained by passing a pair of filtering cloths and belts through a system of rollers.
Belt Filter Press takes a sludge or slurry as a feed, and separates it into a filterate and a solid cake
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Belt Filter Press
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1. Sludge pump into the mixing reaction tank, sufficiently stir and fully mixed with the polymer solution from polymer dosing system.
2. Sludge is rapidly flocculate into large particles by the fine particles, and large-group flocs formed into the network structure, then flow into the rotating pre-dehydration drum . 3.Most of the free water is released through the filter cloth of the drum . The effluent is collected by the filtrate tray and pre-separated from the solid sludge.
4. The pre-dewatered sludge is slid onto the upper filter belt and then transferred to the lower filter belt. Between the upper and lower filter belt, under the action of step-by-step pressure and shear force further dewatering sludge cake discharged.
SFC Belt Filter Press mechanism
Rotary Drum Thickening Belt Filter Press
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SFC Belt Filter Press mechanism
Gravity Belt Thickening Belt Filter Press 1. Sludge pump into the mixing reaction tank, sufficiently stir and fully mixed with the polymer solution from polymer dosing system.
2. Sludge is rapidly flocculate into large particles by the fine particles, and large-group flocs formed into the network structure, then flow into the gravity pre-dehydration thickener .
3. Most of the free water is released through the filter cloth of the gravity thickener . The effluent is collected by the filtrate tray and pre-separated from the solid sludge.
4. The pre-dewatered sludge is slid onto the upper filter belt and then transferred to the lower filter belt. Between the upper and lower filter belt, under the action of step-by-step pressure and shear force further dewatering sludge cake discharged.
Part3
SFC- Belt Filter Press
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SFC Belt Filter Press
Main system
Auxiliary system
1. Polymer Dosing System PL2 or PL3 system
2. Washing Pump according washing water capacity
3. Air Compressor or air source at site
Select type of Belt Filter Press with Rotary Drum Thickening or Belt Thickening according the sludge type and concentration
Belt Filter Press system
Flocculant Tank
Thickening System
Rotary Drum Thickening
Be lt Th icken i n g
Belt Press
Polymer Dosing System
Washing Pump
Air Compressor
Belt Filter Press (2 stage )
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Part 1 Part 2 Part 3 Part 4
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SFC-Belt Filter Press Series
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Belt Filter Press with Rotary Drum Thickening FTA Series
Specification FTA Series Belt Filter Press FTA-500 FTA-750 FTA-1000 FTA-1250 FTA-1500 FTA-1500L FTA-2000
Belt Width (mm) 500 750 1000 1250 1500 1500 2000Treating Capacity (m3/hr) 2.0~3.3 3.0~5.0 4.0~7.0 5.5~9.5 7.0~11.5 9.5~15.5 13.5~22.5
Dried Sludge D.S.(Kg./hr) 30~50 45~75 63~105 383~143 105~173 143~233 203~338
Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 75~85 75~85
Power Consumption (KW)
Driving Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55
Agitator Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55
Thickener Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55
Filtrate Collecting Tray YES YES YES YES YES YES YES
External Dimension (mm)
Length 2160 2160 2160 2500 2500 2610 2610Width 930 1180 1430 1680 1930 1930 2430Height 2100 2100 2100 2200 2200 2200 2200
Base Dimension L1XW1 1460*830 1460*1080 1460*1330 1460*1580 1460*1830 2100*1836 2100*2336
Reference Weight (kgs) 660 800 960 1220 1490 1800 2200
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SFC-Belt Filter Press Series
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Belt Filter Press with Rotary Drum Thickening FTB Series
Specification FTB Series Belt Filter Press FTB-500 FTB-750 FTB-1000 FTB-1250 FTB-1500 FTB-1500L FTB-1750 FTB-2000
Belt Width (mm) 500 750 1000 1250 1500 1500 1750 2000
Treating Capacity (m3/hr) SS 1.5%~2.5% 3.0~5.2 4.5~7.5 6.5~10.5 7.5~12.5 9.0~17.6 12~20.5 15~24.5 17.1~36
Dried Sludge D.S.(Kg./hr) 45~78 68~113 98~158 113~188 143~240 180~320 225~385 270~520
Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 75~85 75~85 75~85
Power Consumption (KW)
Driving Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55 0.55
Agitator Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55 0.55
Thickener Motor 0.375 0.375 0.375 0.375 0.375 0.375 0.55 0.55
Filtrate Collecting Tray YES YES YES YES YES YES NONE NONE
External Dimension (mm)
Length 2610 2610 2610 2610 2610 3220 3220 3220Width 990 1240 1490 1680 1930 1990 2240 2600Height 2380 2380 2380 2250 2400 2400 2480 2480
Base Dimension L1XW1 2100*836 2100*1086 2100*1336 2100*1586 2100*1836 2100*1848 2450*2096 2100*2336
Reference Weight (kgs) 950 1120 1360 1620 2050 2400 2650 3250
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SFC-Belt Filter Press Series
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Belt Filter Press with Rotary Drum Thickening FTE Series
Specification FTE Series Belt Filter Press FTE-1000 FTE-1250 FTE-1500 FTE-1750 FTE-2000 FTE-2500 FTE-2500L FTE-3000
Belt Width (mm) 1000 1250 1500 1750 2000 2500 2500L 3000
Treating Capacity (m3/hr) SS 1.5%~2.5% 9.5~15.5 12.5~20.5 18.5~30.5 21.5~35.5 24.5~41 32.5~54 38.5~64 47.5~80
Dried Sludge D.S.(Kg./hr) 143~233 188~308 278~458 323~533 368~615 488~810 578~960 713~1200
Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 75~85 75~85 75~85
Power Consumption (KW)
Driving Motor 0.375 0.375 0.55 0.55 0.75 1.5 2.25 2.25
Agitator Motor 0.375 0.375 0.55 0.55 0.75 0.55*2 0.75*2 0.75*2
Thickener Motor 0.375 0.375 0.55 0.55 0.55 0.55*2 0.55*2 0.55*2
Filtrate Collecting Tray YES YES NONE NONE NONE NONE NONE NONE
External Dimension (mm)
Length 3200 3200 4000 4000 4000 4100 4850 4850Width 1660 1910 2160 2410 2660 3160 3210 3710Height 2600 2700 2800 3150 3150 3250 3300 3300
Base Dimension L1XW1 2580*1420 2580*1670 3350*1920 3350*2170 3350*2420 3460*2940 4065*2940 4065*3440
Reference Weight (kgs) 1550 1850 2500 2750 3050 3800 4300 5100
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SFC-Belt Filter Press Series
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Belt Filter Press with Rotary Drum Thickening FTB3 Series
Specification FTB3 Series Belt Filter Press FTB3-1000 FTB3-1250 FTB3-1500 FTB3-1750 FTB3-2000
Belt Width (mm) 1000 1250 1000 1250 1500 Treating Capacity (m3/hr) SS 0.4%~0.8% 15~20 21~28 25~33 30~39 35~45
Dried Sludge D.S.(Kg./hr) 60~120 84~168 100~198 120~234 140~270 Treating Capacity (m3/hr) SS 0.8%~1.5% 12.5~15 17.5~21 20.5~25 24.5~30 30~35 Dried Sludge D.S.(Kg./hr) 100~188 140~263 160~300 196~368 240~450 Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 Power Consumption (KW)
Driving Motor 0.375 0.375 0.75 0.75 1.1
Agitator Motor 0.375 0.375 0.375 0.55 0.55
Thickener Motor 0.375 0.375 0.55 0.55 0.55
Filtrate Collecting Tray NONE NONE NONE NONE NONE
External Dimension (mm)
Length 5100 5150 5200 5200 5400 Width 1490 1740 1990 2240 2550Height 2700 2700 2750 2800 2900
Base Dimension L1XW1 4050*2150 4100*2150 4150*2200 4100*2250 4200*2350
Base Dimension L2XW1 2450*1336 2450*1586 2450*1846 2450*2096 2670*2350Reference Weight (kgs) 1650 1850 2150 2500 2900
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SFC-Belt Filter Press Series
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Belt Filter Press with Rotary Drum Thickening FTE3 Series
Specification FTE3 Series Belt Filter Press FTE3-1000 FTE3-1250 FTE3-1500 FTE3-2000 FTE3-2500 FTE3-2500L FTE3-3000
Belt Width (mm) 1000 1250 1500 2000 2500 2500 3000Treating Capacity (m3/hr) SS 0.4%~0.8% 19~25 26~35 38~50 50~65 65~85 75~100 95~125
Dried Sludge D.S.(Kg./hr) 76~150 104~210 152~300 200~390 260~510 300~600 380~750Treating Capacity (m3/hr) SS 0.8%~1.5% 15.5~19 20.5~26 30.5~38 41~50 54~65 64~75 80~95
Dried Sludge D.S.(Kg./hr) 124~233 164~308 244~258 328~615 432~810 512~960 640~1200Water Content Rate (%) 75~85 75~85 75~85 75~85 75~85 75~85 75~85
Power Consumption (KW)
Driving Motor 0.375 0.375 0.75 1.1 2.2 2.2 3
Agitator Motor 0.375 0.375 0.375 0.55 0.55 0.55 0.75
Thickener Motor 0.375 0.375 0.55 0.55 0.75 0.75 1.5
Filtrate Collecting Tray NONE NONE NONE NONE NONE NONE NONE
External Dimension (mm)
Length 5200 5200 6350 6350 6600 7400 7400Width 1660 1910 2160 2660 3160 3210 3710Height 2960 3000 3000 3060 3080 3180 3180
Base Dimension L1XW1 3850*2400 3850*2440 4850*2440 4850*2500 4950*2520 5750*2620 5750*2620Base Dimension L2XW1 2580*1420 2580*1670 3350*1920 3350*2420 3460*2940 4065*2940 4065*3440
Reference Weight (kgs) 1750 2050 2800 3350 4100 4700 5600
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Belt Filter Press Superiority (SFC )
Superiority Power consumption : power requirement and greenhouse gas emissions, even including washwater booster pumps, are typically 20% ~30%of a centrifuge or other sludge dewatering unit .
Polymer rate : Offers the lowest possible polymer dosage rate.
Easy to control : The Belt Press filter is easy to control - operators can see the effect of the polymer and the process through the press. Even when enclosed, it is possible to open covers and observe when necessary.
Easy to maintain :The Belt Press is a very low speed device, (typically 3 to 10 rpm). The simple machine design makes it easy to maintain, so that even a small council workshop can do all maintenance that.
The Belt Press can never produce 'slops'. The cake formed by a belt press is always in a handleable state, due to the nature of the process. This ease of handling makes it better to transport or further dewater.
Enclosed :The Belt Press can be enclosed. It is not usual,but it is possible, to fit covers around all the zones of the machine of the Belt Press, so that it becomes enclosed to the same degree as a Centrifuge. Some designs are particularly suitable for enclosure, such as those with large solid steel frames, and a simple one level layout.Filtrate trays can be sealed.
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Belt Filter Press Features (SFC )
No.1
No.6No.2No.4
No.5
No.3
No.7
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Belt Filter Press (SFC )
Features of SFC Belt Filter Press No. 1 Belt position correcting system : automatic continuous detection, correcting deviation of belt cloth sothat the machine can run continuously and extend belt’s life.
No.2 Air pressure control device : the filter cloth tensioned by cylinder runs in its scope stably without leakage, high security.
No.3 Press roller: material adopt SUS304, TIG reinforced welding, machined by fine processing, enough strength.
No.4 Sludge distributor : The thickened sludge shall be distributed evenly on the upper belt to ensure the equal squeezing pressure, which will improve dewatering efficiency and extend the service life of belt cloth.
No.5 Belt cloth: imported from Sweden or Germany with the characteristics of nice water permeability, good durability and excellent corrosion resistance.
No. 6 Semi-centrifugal rotary drum thickening System : By action of positive rotation screen, massive supernatant free water can be removed. The concentration of sludge will up to 6%-9%.
No.7 Control Panel Cabinet: adopts international famous brand component such as Omron or Schneider. PLC adopts Siemens. Transducer adopts Delta or German ABB with the features of stable performance, easy operation and maintenance. Leakage protection is provided to make sure safe operation.
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Belt Filter Press demostration-------01
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Belt Filter Press demostration--------02
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Belt Filter Press demostration-------03
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Belt Filter Press -Auxiliary system
Polymer Dosing System
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Belt Filter Press -Auxiliary system
Air Compressor & Washing Pump
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Part4
Application
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Belt Filter Press ----Application
Belt Filter Press could be used in the treatment of industrial wastewater, surface water, reused water and Municipal Wastewater Treatment Plant . SFC provides total solution for Belt Filter Press and the whole process includes:
Survey
Confirm inlet water quality and estimate outlet water
quality
1
Proposal
Choose proper capacity, model
and auxiliary equipments
2
Design
Standardizing design
3
Fabrication
ISO9001Production and
fabrication
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Belt Filter Press Application fields
Belt Filter Press application includes:
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Industrial WW
Pulp & paper ElectroplatingMetal processingSemiconductor encapsulationSludge thickeningOthers
Municipal Wastewater Treatment Plant
Process water
River waterWWTP
Filtration and backwash waterCooling tower Mining process
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Our Customer
1 2 3 4
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Reference sharing
Metallurgical Industry WastewaterThe industrial wastewater specification is very complicated. Belt Filter Press is usually used in the final process and it could reduce the water content ,treat the wastewater from as low as 0.4 % to water content 75%~85%, reach the wastewater treatment process and reduce the sludge volume in order to transfer the sludge cake and clearance .
Reference 01
Metallurgical Industry Wastewater
Capacity: 15~18 m3/h
Issue : Inlet wastewater about 1.5% with capacity about 15~18m3/hr . Reach the output of water content 80 % around .
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Reference Sharing
Municipal WWTP SFC could design Belt Filter Press according to customer’s layout, high hydraulic load, and the total height is below 3m for capacity as large as 80m3/h, so it could easy transportation
Reference 02
Gansu Lingtai Wastewater Treatment Plant
Capacity : 15m3/h
Issue : Limited space, high hydraulic load sludge capture rate as high as 97%
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Reference sharing
Mining wastewater treatmentBelt Filter Press show great performance on treating mining wastewater . Can reach the sludge capture about 98% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85% .
Reference 03
Mining wastewater treatment
Capacity : 25m3/h
Issue: High concentration sand and SS
Sludge capture rate: 98%
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Reference sharing
Electroplate wastewater treatment
Reference 04 Electroplate wastewater treatment
Capacity : 20m3/h
Issue: High concentration sand and SS
Sludge capture rate: 98%
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Belt Filter Press show great performance on treating electroplate wastewater . Can reach the sludge capture about 98% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85%
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Reference sharing
Polycrystalline silicon wastewater treatment
Reference 05
Polycrystalline silicon wastewater treatment
Capacity : 20m3/h
Issue: High concentration wastewater inlet
Sludge capture rate: 98%
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Belt Filter Press show great performance on treating polycrystalline silicon wastewater . Can reach the sludge capture about 97% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85%
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Reference sharing
Palm Oil wastewater treatmentPalm oil wastewater is a new field for belt filter press , show excellent performance on treating palm oil wastewater . Can reach the sludge capture about 98% . Inlet wastewater about 2%~3% and output sludge cake water content rate 75%~85%
Reference 06
Palm oil wastewater treatment
Capacity : 50m3/h
Issue: High concentration palm oil wastewater 3%
Sludge capture rate: 98%
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Reference sharing
Industry Park wastewater treatmentBelt Filter Press is popular used in high-tech industry park , show excellent performance on treating industry wastewater . Can reach the sludge capture about 96~98% . Inlet wastewater about 2% and output sludge cake water content rate 75%~85%
Reference 07
Industry Park wastewater treatment
Capacity : 80m3/h
Issue: High concentration palm oil wastewater 2%
Sludge capture rate: 96~98%
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Thank you !
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