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Serial Number Range
from SN 3084-101 to 3090-2213Z-30/20HD
Part No. 139382
Rev A13
September 2014
2 Z-30/20HD Part No. 139382
September 2014
Part No. 139382 Z-30/20HD 3
September 2014
How to Read Your Serial Number
This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.
How to Read Your Serial Number..........................................3
Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
100 Decals101.1 Decals - View 1..........................................................10
102.1 Decals - View 2..........................................................12
200 Drive Chassis Components201.1 Chassis Assembly.....................................................14
202.1 SCR/Charger Module Assembly................................16
203.1 Battery Charger Assembly.........................................18
204.1 SCR Control Assembly..............................................20
205.1 Contactor Panel Assembly........................................22
206.1 Drive Train Installation................................................24
207.1 Front End/Steering Installation..................................26
208.1 Battery Box Installation..............................................28
209.1 HD Wheel Assembly..................................................30
210.1 HD Drive Line/Service Brake Assembly....................32
211.1 HD Brake Power Unit Assembly................................34
212.1 HD Brake Printed Circuit Board Assembly................36
300 Turntable Components301.1 Turntable Gearbox Assembly.....................................38
302.1 Turntable Installation..................................................40
303.1 Hand Pump Assembly...............................................42
304.1 Hydraulic Valve Manifold Assembly (to SN3086-822)............................................................................44
305.1 Printed Circuit Board Assembly.................................46
306.1 Rotation & Speed Limit Switch Assemblies...............48
307.1 Lower Control Box Assembly.....................................50
308.1 Hydraulic Filter Assembly..........................................52
309.1 Hydraulic Power Unit Assembly.................................54
309.2 Hydraulic Power Unit (Replacement).........................56
310.1 Turntable Cover Assembly.........................................58
311.1 HD Turntable Printed Circuit Board Assembly...........60
312.1 Valve Block Assembly (from SN 3086-823)...............62
312.2 Valve Block Assembly (from November 1986)...........64
400 Boom Components401.1 Secondary Boom Installation.....................................66
402.1 Primary Boom Installation.........................................68
403.1 Steering, Boom Lifting & Extension CylinderAssemblies..........................................................................70
404.1 HD Primary Boom Assembly.....................................72
405.1 Master and Slave Cylinder Detail..............................74
500 Platform Components501.1 Platform Control Box Assembly.................................76
502.1 Accelerator Switch Assembly....................................78
503.1 Platform Installation...................................................80
504.1 Foot Switch Assembly...............................................82
505.1 HD Platform Assembly...............................................84
506.1 HD Control Box Assembly.........................................86
507.1 Platform Gearbox Assembly......................................88
508.1 Platform Leveling System Assembly..........................90
600 Hydraulic Hoses and Electrical Cables601.1 Hydraulic Hose Assembly..........................................92
602.1 Chassis Electrical Cable and Wire Assembly............94
603.1 SCR Module Electrical Cable and Wire Assembly.....96
604.1 Turntable Electrical Cable and Wire Assembly..........98
605.1 Platform Control Electrical Cable and WireAssembly...........................................................................100
700 Accessories701.1 Options/Accessories................................................102
IndicesPart Number Index.............................................................104
Part Description Index.......................................................107
Cross ReferencesFittings Cross Reference...................................................112
4 Z-30/20HD Part No. 139382
September 2014
Table of Contents
This Page Intentionally Left Blank
Part No. 139382 Z-30/20HD 5
September 2014
Table of Contents (continued)
6 Z-30/20HD Part No. 139382
September 2014
Notes
Part No. 139382 Z-30/20HD 7
September 2014
Parts Stocking List
8 Z-30/20HD Part No. 139382
September 2014
How To Order Parts
Part No. 139382 Z-30/20HD 9
September 2014
Fax Order Form
10 Z-30/20HD Part No. 139382
100 Decals September 2014
101.1 Decals - View 1
Description Qty.Part No.Item
DECAL,30/20HD,ALL BLUE12594--
DECAL KIT,Z30/20HD, REF.17803--
DECAL KIT,Z30/20HD, WARNING17804--
DECAL KIT,Z30/20HD, COSMETIC17805--
DECAL,"FORWARD-REVERSE"BOOM..............................................1
122551
DECAL,RIGHT-LEFT" 500LBBOOM..............................................1
139832
DECAL,NEUTRAL/PLAT.LEVEL(PLAT).1165753(replaced PN 12395)
DECAL,TURRET ROT.(TURN)500LB..............................................1
160634
DECAL,"CAUTION BODY BELT"BOOM..............................................1
123335A
DECAL,PLAT.ROTATIONINTRUCTION...................................1
129535B
DECAL,SAFETY RULES,BOOM.....1123856
DECAL,OPERATINGINSTRUCT-500LB...........................1
129627
DECAL,NON-INSULATEDPLATFORM.....................................3
118578
(replaced PN 12246)
DECAL,500 LB CAPACITY,GB........312725--
DECAL,300 LB. MAX. PLC..............38765--
DECAL,BRAKE SWITCHINSTRUCT.".....................................1
124419
DECAL,Z-30/20" WITH STRIPES....11222010
DECAL,"ELECTROCUTIONHAZARD"GB...................................4
1224511
DECAL,CAUTION AIR FILLEDTIRES..............................................4
1233512
DECAL,FORK LIFTING" BOOM......41246313
DECAL,WHITE STRIPING, G.BOOM..............................................1
1221614
DECAL,BOOM, 6" X 15"..................21221515
DECAL,GENIE" 6" X 19" (BOOM)....21223416
DECAL,"GENIE BOOM"WITHSTRIPES.........................................1
1221817
MANUAL,OP.INST.Z30/20HD,PRE'90.11905218
SERIAL # LABEL,MYLAR 4X8***.....17704619(replaced PN 12055)
Part No. 139382 Z-30/20HD 11
100 DecalsSeptember 2014
101.1 Decals - View 1
12 Z-30/20HD Part No. 139382
100 Decals September 2014
102.1 Decals - View 2
Description Qty.Part No.Item
DECAL,500 LB CAPACITY,GB........3127258
DECAL,NON-INSULATEDPLATFORM
11857--
DECAL,"ELECTROCUTIONHAZARD"GB...................................4
1224511
DECAL,CAUTION AIR FILLEDTIRES..............................................4
1233512
DECAL,BATTERYCONNECT"Z45DC..........................1
1254520
DECAL,TRANS. TIE DOWNBOOM..............................................3
1233421
DECAL,GENIE BOOM"...................21221422
DECAL,"DANGER BATTERYGAS"BOOM.....................................1
1233123
DECAL,LEFT ARROW....................14540224
DECAL,FORWARD ARROW...........14540325
DECAL,BATTERY PACK, BOOM.....11233626
DECAL,RIGHT ARROW..................14540127
DECAL"TURRET ROT."(TURNTABLE).................................1
1244528
DECAL,PUMPON"-(TURNTABLE).........................1
1244429
DECAL,POWER TO PLAT."BOOM..............................................1
1251530
DECAL,REVERSE ARROW............14540431
DECAL,BATTERY CHARGER,BOOM..............................................1
1233232
Part No. 139382 Z-30/20HD 13
100 DecalsSeptember 2014
102.1 Decals - View 2
14 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
201.1 Chassis Assembly
Description Qty.Part No.Item
NUT,NYLOCK,1/2-13.......................461981
SCREW,HHC,1/2-13 X 5,GRD.8.....4124612
WASHER,FLAT,.5 HARDENED.......8130663
TURNTABLE GEARBOX ASSY......1132124
SHIM-TURNTABLE GEARBOX.....AsN e c .
135415
BEARING,TURNTABLE **OLDZ30/20.............................................1
130656
SCR/Charger Module......................17refer to section 202.1
BUMPER WELDMENT....................1135038
SCREW,HHC,3/8-16 X 2.................652249
SCREW,HHC,3/8-16 X 1.50,GR5.....2851610
NUT,NYLOCK,3/8-16.....................16482811
Drive Train Inst. - ref. to fig. #6-8......112
SCREW,HHC,3/4-10 X 10...............61025513
SCREW,HHC,3/4-10X9" GR5..........411723414
NUT,NYLOCK,3/4-10.....................101025815
Front-end/Steering Inst....................116refer to section 207.1
Battery Box Inst...............................117refer to section 208.1
PIN,LOCK-1 X 6..............................21290118
WASHER,FLAT,.625HARDENED..................................16
1306419
SCREW,HHC,5/8-11 X 3 GRD.8.....81300420
ANGLE ACTUATOR........................11342421
NUT,NYLOCK,5/8-11.......................8602422
Part No. 139382 Z-30/20HD 15
200 Drive Chassis ComponentsSeptember 2014
201.1 Chassis Assembly
16 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
202.1 SCR/Charger Module Assembly
Description Qty.Part No.Item
INSULATOR,THREADEDGROUNDWIRE
16257--
(not shown)
SCREW,HHC,3/8-16 X 1 GRD 8.....2776921(can also use PN 6175SCREW,HHC,3/8-16 X 1)
WASHER,FLAT,USS,3/8",Y.............260972
SCR COVER W/DECALS &PAINT..............................................1
128783
CHARGER, 110/60--GENIEBOOM..............................................1
130084A
(component no longer available)
CHARGER-REMOTE,115V/60HZ-BOOM.1139764B(optional)
NUT,NYLOCK,1/4-20.......................460915
SCREW,HHC,1/4-20 X .75..............460906
SCREW,RHM,6-32 X .75.................2123487
NUT,NYLOCK,6-32..........................2123448
TERMINAL STRIP,10 POLE............1130989
GROUND CONNECTOR,1/2".........3662210
HANDY BOX,STD.,SINGLE SIZE.....11358611
RIVET,STL,STL.MAN,P,.25 X .25.....2627112
OUTLET,110V GFCI***....................11358513
COVER,HANDY BOX......................11358714
NUTSERT,3/8-16 STEEL CADPLTD................................................2
1169715
FLATBAR-SCR SPACER---1"..........21323416
SCR Tray..........................................11340917
FUSE BLOCK, ANN & ANL FUSE...16671718
FUSE,300 AMP,VERY FASTACTING...........................................1
1310419
SCREW,FHM,10-32 X 1..................2687320
NUT,NYLOCK,10-32........................2617821
FUSE HOLDER,2 POLE.................11309622
FUSE,10 AMP.................................21309723
SCREW,RHM,6-32 X .75.................21234824
NUT,NYLOCK,6-32..........................21234425
SOLENOID-24 VOLT COILDC(BOOM)......................................1
1347526
SCREW,HHC,1/4-20 X .75..............2609027
NUT,NYLOCK,1/4-20.......................2609128
SCREW,HHC,3/8-16 X 1 GRD 8.....37769229
NUT,NYLOCK,3/8-16.......................3482830
Description Qty.Part No.Item
SCR CONTROL ( COMPLETE ).....11308031
PLUG,ELECTRICAL,DOMESTIC.....1659532
OBS.SEE 6599 @ 23"-14/3 SO....23"1053933
SCREW,HHC,3/8-16 X 2.................2522434
NUT,NYLOCK,3/8-16.......................2482835
NUT,LP NYLOCK,5/16-18...............2600236
SCREW,HHC,5/16-18 X 1 GR5.......11300237
CONTACT ASSEMBLY....................11308138
SCREW,HHC,1/4-20 X .75..............2609039
NUT,NYLOCK,1/4-20.......................2609140
TERMINAL,RING,RED,.313,INSUL..2683041
Part No. 139382 Z-30/20HD 17
200 Drive Chassis ComponentsSeptember 2014
202.1 SCR/Charger Module Assembly
18 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
203.1 Battery Charger Assembly
Description Qty.Part No.Item
CHARGER, 110/60--GENIE BOOM***13008--(component no longer available)(Lester Charger)
CHARGER-220/50 GENIE BOOM**13928--(obsolete with no replacement) (MACCharger)
RELAY,CHARGER TIMER**46341--(for chargers PN 23136, 47904 and47905)
TIMER ASSY(13008 BOOMCHARGER).....................................1
13008-11A
(Lester Charger)
RELAY,CHARGER TIMER**18078--(for PN 13008-1)
TIMER ASSY, (45380 CHARGER)195311B(Lester Chargers)
RELAY,CHARGER .TIMER(19531/32)19533--(for PN 19531)
TIMER-50HZ CHARGER (MAC)176691C(component no longer available) (MACCharger)
AC RECEPTACLE-BOOMCHARGER.......................................1
13008-22A
(Lester Charger)
RECTIFIER-50HZ CHARGER (MAC)176702B(MAC Charger)
CAPACITOR,6MFD,660VAC-CHARGR*.................1
13008-33A
(Lester Charger)
CIRCUIT BREAKER-50HZ CHARGER176673B(MAC Charger)
HEATSINK ASSY W/DIODES(23442)............................................1
272624
(Lester Charger)
AMMETER-BOOM CHARGER.......113008-55A(Lester Charger)
AMMETER-50HZ CHARGER (MAC)176685B(MAC Charger)
FUSE ASSY-BOOM CHARGER......113008-66A(Lester Charger)
FUSE,15 AMP,TYPE 3AG458446B(MAC Charger)
Part No. 139382 Z-30/20HD 19
200 Drive Chassis ComponentsSeptember 2014
203.1 Battery Charger Assembly
20 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
204.1 SCR Control Assembly
Description Qty.Part No.Item
SCR CONTROL ( COMPLETE )13080--
SCR-CONTROLCARD-EV10-CONTROL..................1
13080-11
SCR, THERMAL PROTECTER,......113080-22
SCR, RECTIFIER,NO.1...................113080-33
SCR, RECTIFIER,NO.2,SILICON....113080-44
SCR, RECTIFIER,NO.2/NO.5.........113080-105(replaced PN 13080-5)
RECTIFIER,NO.4............................113080-66
RECTIFIER.NO.3,SILICON.............113080-77
TRANSFORMER,SCR CONTROL...113080-88
CAPACITOR,SCR CONTROL.........113080-99
Part No. 139382 Z-30/20HD 21
200 Drive Chassis ComponentsSeptember 2014
204.1 SCR Control Assembly
22 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
205.1 Contactor Panel Assembly
Description Qty.Part No.Item
1-A Contact Assembly Consists ofNo.'s 2 & 3.......................................1
1
CONTACT ASM STATION,REV.PANEL.....................................2
13081-22
(cover not included; only bolt, washersand nut)
CONTACTMOVE.ASM,REVERSE.PANEL.......1
13081-33
COIL,1A,REVERSER PANEL..........113081-44
DRIVER,REVERSER PANEL..........213081-15
COIL,F & R,REVERSER PANEL.....213081-56
F & R Contact Assembly - Consists ofNo.'s 8-11........................................1
7
CONTACT, STNRY.CHNGOVRASM.................................................2
13081-68
CONTACTOR,DUAL,STATIONCHNGOVR......................................1
13081-79
CONTACT,MOVEABLE, RVRSRPANEL.............................................2
13081-810
CONTACT ASM STATION,REV.PANEL.....................................4
13081-211
Part No. 139382 Z-30/20HD 23
200 Drive Chassis ComponentsSeptember 2014
205.1 Contactor Panel Assembly
24 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
206.1 Drive Train Installation
Description Qty.Part No.Item
KEY,(13060-1)35092--
TIRE, 7.00-15LT 8 PLY....................2130451
TIRE TUBE 7.00-15.........................2130462
WHEEL,RIM- 15 X 6 +1" OFFSET...2130433
NUT,NYLOCK,1/2-13.......................861984
NUT,LUG,1/2-20 X90DEG-13/16HX............................10
130475
REAREND WELDMENT-300 LBBOOM..............................................1
134766A
(component no longer available)
REAREND WELD-500 LB BOOM137706B(component no longer available)
COVER-13770 AXLE GEARBOX20494--
U-BOLT, 1/2-13 X 5 GRADE 5STL..................................................4
130487
(see PN 13734 for longer u-bolt)
U-BOLT KIT (1 BOX).......................2130508
YOKE STUB....................................1130529
YOKE, SLIP, "UN-PAINTED"............11305110
U-JOINT KIT....................................21304911
SPICER FLANGE YOKE (BLUE).....113873P12
KEY, DRIVE SHAFT 2"....................11359813
PIN,ROLL,.125 X .5.........................11287314
SCREW,HHC,5/16-18 X 1.25..........61300015
WASHER,LOCK,.313......................6688616
SCREW,SET,HS 1/4-28 X .375.......31301617
COUPLER HALF, 4 INCH (ALUM)...11305618
COUPLING-RUBBER, #0 SIZE 4.....11305819
SCREW,SET,HS 1/4-28 X .375.......21301620
COUPLER HALF, 2 INCH(STEEL)...........................................1
1305721
BRAKE-SPLINED DRIVE HUB%%..................................................1
13060-122
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4
601923
WASHER,LOCK,.375......................4602124
BRAKE-7/8" BORE W/MAN.RELEA.............................................1
1306025
Includes No. 22
BACK PLATE-13060 BRAKE19366--
FLAPPER PLATE-13060 BRAKE19367--
ROTOR-13060 BRAKE19368--
COIL,36V,13060 BRAKE19388--
Description Qty.Part No.Item
MOTOR,ELECTRIC,DRIVE OLDZ30..................................................1
1306226
MOTOR BRUSH-ELEC.DRIVEMOTOR...........................................4
13062-1--
(not shown)
BRUSH RIGGING,13062,23403***27936--(component no longer available)
KEY,2 3/4" (13060)35091--
SCREW,HHC,5/16-18 X 1 GR5.......61300227
WASHER,LOCK,.313......................6688628
NUT,NYLOCK,3/8-16.......................1482829
SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................1
601930
WELDMENT-ELECMOTOR/REDUCER MT..................1
1332831
BRAKE COVER STAMPING --(BLUE)13951P--
FLATBAR-10.62"MOTORBRACKET%%.................................1
1334932
DRIVE REDUCER KIT,Z30.............13568233(component no longer available)(replaced PN 13054)
SEAL, INPUT SHAFT-SPDREDUCER
13054-1--
(for 13054)
SEAL,OUTPUT SHAFT-SPDREDUCER
13054-2--
(for 13054; no longer available)
NUT,NYLOCK,1/2-13.......................4619834
PLATE-GEARBOX, REAR...............11332435
1/2-13 x 4.5" GRD 5 BOLT..............436
DRIVE SHAFT-STANDARD ANDHD...................................................1
1382237
SCREW,SET,HS 3/8-16 X .375.......11301538
Part No. 139382 Z-30/20HD 25
200 Drive Chassis ComponentsSeptember 2014
206.1 Drive Train Installation
26 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
207.1 Front End/Steering Installation
Description Qty.Part No.Item
TUBE-FRONT AXLE,500 LB13732--
TIE ROD WELDMENT-300 lb..........1133651A
TIE ROD WELDMENT-500 LB.........1137511B
PIN,COTTER,.125 X 1.5..................453612
PIN,CLEVIS,1 X 2.5 LG...................2194403(replaced PN 13472)
WELDMENT,ROD END...................123154-S4
ELBOW,070202-4-6.........................2131145
Same as item 3................................26
CYLINDER,HYD-2 X 6 X 16.25.......1130787
SPINDLE/CYL LUG Z30HD RH......1133598
NUT,NYLOCK,1/2-13.......................261989
SCREW,HHC,1/2-13 X 5,GRD.8.....21246110
WHEEL HUB W/RACES-300# HUBKIT...................................................2
13073-711
Includes inner & outer cups, lug nuts,and studs
COTTER PIN-300# HUB KIT...........213073-112
LUG NUT-300# HUB KIT...............1013073-313
TIRE TUBE 7.00-15.........................21304614
TIRE, 7.00-15LT 8 PLY....................21304515
CAP, DUST, 13635 HUBKIT,BLUE.........................................2
13635-6P16
(replaced PN 13073-2 Hub Cap -2.449" O.D.)
WHEEL,RIM- 15 X 6 -.25OFFSET..........................................2
1307217
CASTLE NUT-300# HUB KIT..........213073-418
WASHER,300# HUB KIT.................213073-619
HUB REPAIR KIT-300 LB................113073-520
SEAL-GREASE,300#......................113073-10--
WHEEL STUD,1/2-20UNF (HD&STD)13073-11--
BEARING,OUTER 13073-7 HUBKIT...................................................1
13073-8--
BEARING,INNER, 13073-7 HUBKIT...................................................1
13073-9--
AXLE-300 LB SPINDLE YOKE........21333721A
AXLE-500 LB SPINDLE YOKE........21374521B
WASHER,THRUST 2 7/8X1 1/4X1/8.................................................2
1307122
SCREW,HHC,3/8-16 X 3.5,GR5......2660523
NUT,NYLOCK,3/8-16.......................2482824
BUSHING 1.25 X 1 X 1, OILITE......11307925
Description Qty.Part No.Item
SPINDLE/CYL LUG Z30HD LH.......11336026
BUSHING, 1.5 X 1.25 X 1,OILITE....41301227
PIN,KING,7.25", Z30/20..................21336628
BUSHING 1.25 X 1 X 1, OILITE......31307929
Part No. 139382 Z-30/20HD 27
200 Drive Chassis ComponentsSeptember 2014
207.1 Front End/Steering Installation
28 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
208.1 Battery Box Installation
Description Qty.Part No.Item
BATTERY BOX CABLE KIT.............113193--Includes Item No.'s 4, 5 and 15; NotShown
BATT.BOX W/CABLES &DECALS-Z30...................................1
13538--
Includes Battery Box Cable Kit; NotShown
BATT. BOX COVERW/DECAL,PAINT.............................1
128771
LATCH, RUBBER, 3-13/32 X1-7/8................................................2
578812
RIVET,STL,ST.MAN,P,.125 X .25.....862723
BAT.CABLE ASSY-BAT.BOXCAB.KIT...........................................2
131924
BAT.CABLE ASSY-BAT.BOX............3131915
Battery - 6 Volt, 220A, H, Group GC2H(H-11-3/8" x W-10-3/8" xD-7-3/16")........................................6
6A
BATTERY-245AH TALLVERSION**......................................6
130066B
11-7/8" H x 10-5/16" L x 7-1/16" W
BATTERY-245AH SHORTVERSION**......................................6
13006-S6C
10-7/8" H x 10-5/16" L x 7-1/16" W
RIVET,STL,STL.MAN,P,.25 X .25.....462717
Steel Angle (rear)............................1136258(component no longer available)
BATTERY BOXWELDMENT-BOOM........................1
134109
BATTERY HOLD DOWNANGLE,PTD....................................1
13624P10
WASHER,LOCK,.25........................2635611
SCREW,HHC,1/4-20 X .75..............2609012
NUT,HEX,5/16-18,GR5..................12603713
SCREW,HHC,5/16-18 X 1 GR5.....121300214
BATTERY BOX POWER CORDASSY...............................................1
1318815
CONN HOUSING SBX175, BATT....212813816
TERMINAL,5/16 RING,#2 CABLE32147--
WELDING CABLE #2BLACK...............................14-inches
32148--
1/4-20 x 4-1/2" GRD 5 Bolt..............41234717
NUT,NYLOCK,1/4-20.......................4609118
Part No. 139382 Z-30/20HD 29
200 Drive Chassis ComponentsSeptember 2014
208.1 Battery Box Installation
30 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
209.1 HD Wheel Assembly
Description Qty.Part No.Item
PIN, 1.25DIA. X 7.25LG, 2HOLE13366--(spindle king pin)
TIE ROD WELDMENT-500 LB13751--
AXLE MOUNT WELDMENT,RH-500LB.
13752--
AXLE MOUNT WELDMENT,LH-500LB.
13753--
OBS.-}13883(5)13907(2)13909(1)...1139481(component no longer available; referto 13883, 13907 and 13909)
REAREND WELD-500 LB BOOMOBS.................................................1
137702
(component no longer available)
U-BOLT,1/2-13 X 5 GRD.5 STL**13734--
SEAL-13770 REAREND AXLE20921--
RIM,Z30HD,15 X 8(8 HOLE)...........2136393
NUT,LUG,1/2-20 X90DEG-13/16HX............................10
130474
TIRE,Z30/20HD,11L X 15%%.........4136375
TIRE TUBE, FOR 13637.................4136386
ASSY,TIRE &WH.,Z30HD,DRIVE,FF....................2
136437
ASSY,TIRE &WH.,Z30HD,DRIVE,AF....................2
138467
HUB REPAIR KIT, 500 LB BOOM....213635-18
ASSY,TIRE &WH.,Z30HD,STEER,FF...................2
136429
ASSY,TIRE &WH.,Z30HD,STEER,AF...................2
138459
BOLT-WHEEL LUG,500 LBBOOM............................................12
13635-510
CAP, DUST, 13635 HUB KIT...........213635-611
RIM,V24RT/Z30HD,15X8(6HOLE)..............................................2
1363612
NUT,SPINDLE,3/4-16......................213635-313
WASHER,SPINDLE, 500 LBBOOM..............................................2
13635-414
HUB KIT,ARMSTRONG...................22288115(replaced PN 13635-2)
AXLE-300 LB SPINDLE YOKE........21333716
AXLE-500 LB SPINDLE YOKE........21374516
SPIN/TIE LUG ASSY-RH/500LB.....11374817
SPIN/TIE LUG ASSY-LH/500LB......11374917
WASHER,THRUST 2 7/8X1 1/4 X1/813071--
Description Qty.Part No.Item
SCREW,HHC,1/2-13 X 5.5,GRD.8...2607318
NUT,NYLOCK,1/2-13.......................2619819
Part No. 139382 Z-30/20HD 31
200 Drive Chassis ComponentsSeptember 2014
209.1 HD Wheel Assembly
32 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
210.1 HD Drive Line/Service Brake Assembly
Description Qty.Part No.Item
U-JOINT KIT....................................2130491
U-BOLT KIT (1 BOX).......................2130502
YOKE, SLIP, "UN-PAINTED"............1130513
CORK GASKET-SLIP YOKE(STD,HD).........................................1
139844
WASHER,SPLIT-SLIPYOKE(STD,HD)...............................1
139855
SPICER YOKE SHAFT....................1138746
SCREW,HHC,3/8-16 X1.75,GRD.8......................................4
139187
NUT,NYLOCK,3/8-16.......................448288
SPICER FLANGE YOKE.................1138739
BRAKE DISC, 10"............................21387710
SCREW,SET,HS 3/8-16 X .375.......41301511(replaced PN 13016)
COUPLER HALF, 4 INCH (ALUM)...11305612
HUB--DISC BRAKE13912--
DRIVE SHAFT-STANDARD ANDHD!!.................................................1
1382213
KEY-Z30/20 REDUCER/DRIVESHAFT.............................................1
1562214
KEY, DRIVE SHAFT 2"....................11359815
PIN,ROLL,.125 X .5.........................11287316
BRAKE CALIPER............................21387617Incl. Fasteners
BRAKE CALIPER PUCK,1 PC........213876-1--(requires two per brake caliper)
SEAL KIT,13876 CALIPER..............219919--(requires two per brake caliper)
PLATE-GEARBOX, REAR...............11332418
PLATE,DISC BRAKEMOUNT-DRILLED............................1
1391419
SCREW,HHC,5/16-18 X 1.75..........41472320
SCREW,HHC,1/2-13 X 4.5,GRD.8...41385421
NUT,NYLOCK,1/2-13.......................4619822
BRAKE CALIPER BRACKETWELDMENT....................................1
1389823
BRAKE SUPPORT WELDMENT.....11389524(replaced PN 13349)
SCREW,HHC,3/8-16 X .75,GR 8.....29419525
POWER UNIT ASSY--BOOMBRAKES..........................................1
1392226
ELBOW,070220-4-4.........................11392127
Description Qty.Part No.Item
HYD.HOSE ASSYW/FITTINGS-29.75..........................2
1352128
CONNECTOR,070120-4-4..............31375529
CLIP,HAIR PIN .125 X 3.25.............21287530
PIN,CALIP/BRKTINSTALL----4.75...............................2
1391531
ELBOW,070202-4-2.........................21392032
COVER-13770 AXLE GEARBOX.....12049433(replaced PN 13770)
Part No. 139382 Z-30/20HD 33
200 Drive Chassis ComponentsSeptember 2014
210.1 HD Drive Line/Service Brake Assembly
34 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
211.1 HD Brake Power Unit Assembly
Description Qty.Part No.Item
O-RING, .28 O.D.X .16 I.D.16145--
VALVE CARTRIDGE,RELIEF-400 PSI16146--
POWER UNIT ASSY--BOOMBRAKES**
13922--
(includes power unit, manifold, valveand switch)
POWER UNIT-36VDC-DISCBRAKE**..........................................1
191621
(replaced PN 13878; if replacing PN13878 with PN 19162 then must alsoorder PN 17946 BRAKE MANIFOLD)
ELEC.CORD ASSY,16-2 LHCAB.BUN.........................................1
13183--
MOTOR,36V (BRAKE POWERUNIT)*..............................................1
17850--
COUPLER-19162 POWER UNIT.....121542--
DIPSTICK,15917 POWER UNIT.....124469--
RESERVOIR-19162 PWR UNIT......131331--
TERMINAL,FEM.BUTTSEAM:16/14....................................3
138262
TERMINAL,COUPLER,MALE,14-16GA.3138253
CONNECTOR,070120-4-4..............3137554
ADAPTER,6402-4-4........................2139025
ELBOW,070220-4-4.........................1139216
SWITCH,BRAKE PRESSURE........1138797
SOLENOID COIL,(BOOMBRAKES)***.....................................1
582218
(replaced PN 13882; PN 58221 Coilis for 58220 Valve)
VALVE,SOLENOID***......................1582209
BRAKE MANIFOLD-Z30/20(VERS.2).........................................1
1794610
(replaced PN 13901)
Part No. 139382 Z-30/20HD 35
200 Drive Chassis ComponentsSeptember 2014
211.1 HD Brake Power Unit Assembly
36 Z-30/20HD Part No. 139382
200 Drive Chassis Components September 2014
212.1 HD Brake Printed Circuit Board Assembly
Description Qty.Part No.Item
RELAY,DPDT,(BOOMBRAKES)Z30HD.............................5
138831A
(C4 is for forward/reverse)
CLIP-RELAY RETAINING20576--
RELAY,DPDT,W/MAGNETICBLOWOUT
205481B
SCREW,HHC,1/4-20 X .75..............860902
WASHER,FLAT,USS,1/4"Y..............466383
NUT,NYLOCK,1/4-20.......................860914
CLAMP,0.50,#8 X 1/4,RUB CUSH....168335
BRACKET-LH, BRAKE P.C.BOARD............................................1
139166
CLAMP,0.75,#12 X 1/4,RUBCUSH..............................................1
132687
BRACKET-RH, BRAKE P.C.BOARD............................................1
13917P8
PCB,ASSY,BOOM BRAKES............1139099
RELAY,TIME DELAY,BOOMBRAKES..........................................2
1390710
Part No. 139382 Z-30/20HD 37
200 Drive Chassis ComponentsSeptember 2014
212.1 HD Brake Printed Circuit Board Assembly
38 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
301.1 Turntable Gearbox Assembly
Description Qty.Part No.Item
GEARBOX W/O TIE RODS.............113063--
TURNTABLE GEARBOX ASSY**.....113212--(complete gearbox assembly withmotor)
GASKET KIT-TURN.GEARBOXMOTOR...........................................1
13063-11
HYDR. MOTOR-TURNTABLEGEARBOX.......................................1
13063-22
SCREW,HHC,1/2-13 X 6.5..............1124603(see PN 13005 for 6-inch screw)
GEARBOX COUPLER.....................1130674
NUT,NYLOCK,1/2-13.......................161985
LOCKING ASSEMBLY....................1130866
TURN.GEARBX ASSY-LESSHY.MOTOR......................................1
13063-37
O-RING,GEARBOX MOTOR13063-10--
MOTOR SEAL KIT (GEARBOX)******13063-11--
COVER GASKET KIT13063-12--
WORM SHAFT-13063 GEARBOX13063-13--
SEAL,OIL,T.T.GRBOXOUTPUT.SHFT
13063-4--
BRONZEGEAR-ROT.GEARBOX,BLOOM
13063-5--
KEY,3/8"X3/8"X1-7/16"-ROT.GBOX13063-6--
SHAFT,OUTPUT,1.5DIA-ROT.GRBOX
13063-7--
FLANGE,T.T. GEARBOX MOTOR13063-8--
MOTOR MNT BOLTW/WASHR,5/16-18
13063-9--
BRAKE CALIPER PUCK,1 PC........213876-1--
BRAKE ACC.KIT, SWING Z30HD16890--
SPRING,BELLEVILLE,16892CALIPER
16892-1--
BRAKE CALIPER(Z30HD SWINGOLD)
16892--
VALVE,RELIEF FOR 16907 BLOCK16907-1--
VALVE,PRESSURE/FLOWCONTROL
16907--
BRAKE DISC - (BLUE)....................217517P--
KIT,REPAIR,CALIPER (16892)***....219900--
Part No. 139382 Z-30/20HD 39
300 Turntable ComponentsSeptember 2014
301.1 Turntable Gearbox Assembly
40 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
302.1 Turntable Installation
Description Qty.Part No.Item
SCREW,HHC,1/2-13 X 2 GR5.........460961
NUT,NYLOCK,1/2-13.......................461982
NUT,NYLOCK,5/8-11.......................460243
WASHER,FLAT,.625 HARDENED....8130644
SCREW,HHC,5/8-11 X 3.5GRD.8............................................12
130035
GEARBOX BRACKET.....................1133436
SCREW,HHC,1/2-13 X 6.5..............4124607
NUT,NYLOCK,1/2-13.......................461988
SCREW,HHC,1/4-20 X 2.25............481799
NUT,NYLOCK,1/4-20.......................4609110
Hand Pump......................................111refer to section 303.1
HYD.CONTROL VALVE 5STATION..........................................1
1322212
SCREW,HHC,1/4-20 X 1.25............4891513
PCB,ASSY,500 LB ONLY**..............11321114
SPACER - .50..................................4451315
NUT,NYLOCK,1/4-20.......................4609116
SCREW,HHC,3/8-16 X 1 GRD 8.....47769217
NUT,NYLOCK,3/8-16.......................4482818
SCREW,HHC,1/4-20 X 1.75............2663719
Rotation Limit Switch.......................11322020refer to section 306.1
NUT,NYLOCK,1/4-20.......................2609121
ALARM,97DB ELECTRONIC..........11310322
SCREW,RHM,10-32 X .75...............2660623
NUT,NYLOCK,10-32........................2617824
SENSOR,LEVEL 4.5***...................14458625(replaced PN 13102)
SCREW,HHC,1/4-20 X .75..............2609026
NUT,NYLOCK,1/4-20.......................2609127
SCREW,HHC,1/4-20 X .75..............3609028
WASHER,LOCK,.25........................3635629
Lower Control Box...........................11357230refer to section 307.1
Hydraulic Filter Assembly................131refer to section 308.1
SCREW,HHC,3/8-16 X 1 GRD 8.....27769232
NUT,NYLOCK,3/8-16.......................2482833
NUT,NYLOCK,3/8-16.......................2482834
WASHER,FLAT,USS,3/8",Y.............2609735
Description Qty.Part No.Item
SCREW,HHC,3/8-16 X 1.................2617536
Hydraulic Power Unit.......................11300737refer to section 309.1 (13007 obsolete)
NIPPLE,GALV.,3/8 X 2.5..................1699438
COUPLER,GALV.............................1699539
BREATHER CAP, ALUMINUMPRODUCT.......................................1
695040A
BREATHER CAP W/DIPSTICK13007-1440B
ELBOW,071502-6-6.........................11312141
ELBOW,070202-6-6.........................11035642
INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1
660043
CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2
665344
RIVET,STL,STL.MAN,P,.25 X .25.....2627145
SWITCH ASSY, LIMIT, SPEED.......11322146
SCREW,RHM,10-32 X 1.25.............2617947
TURNTABLE GEARBOX ASSY......11321248
ELBOW,070202-4-8.........................21311549
Part No. 139382 Z-30/20HD 41
300 Turntable ComponentsSeptember 2014
302.1 Turntable Installation
42 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
303.1 Hand Pump Assembly
Description Qty.Part No.Item
ELBOW,070220-6-6.........................1131201
NUT,NYLOCK,1/4-20.......................460912
HAND PUMP,Z30 W/MTG.BRACKETS*....................................1
456533
(replaced PN's 12880 and 13664P)(PN 45653 is larger than OEM but willwork)
DECAL,HAND PUMPOPER.(6-25-86)...............................1
15935--
SEAL KIT (45497 & 45653PUMPS)...........................................1
19187--
SCREW,HHC,1/4-20 X 2.25............481794
ELBOW,070202-4-4.........................166475
Part No. 139382 Z-30/20HD 43
300 Turntable ComponentsSeptember 2014
303.1 Hand Pump Assembly
44 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)
Description Qty.Part No.Item
10-24 x 3/4" HEX SHCS-Incl'd w/No.3.......................................................8
1
SCREW,SHC,10-24 X 3.75...........12134972
VALVE KIT,D03................................51461643(replaced PN 13111) (includes fourbolts)
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................5
70564
TEE,RUN,070428-6-6......................1131195
SCREW,HHC,3/8-16 X .625............4336816
WASHER,LOCK,.375......................460216
MANIFOLD-HYDRAULIC................1213067Includes Item #6
ELBOW,070220-6-6.........................1131208
REDUCER,STR.THREAD,1/2-3/8....2131239
PLUG,MALE,090109B-8.................11311810
CONNECTOR,070120-8-4............101311211
Plug...............................................1012Included w/No. 7
Gasket w/"O" Rings.........................513Included with No. 14 & 15
VALVE,RELIEF,(SINGLE)................21347014
VALVE,RELIEF,CROSS PORT(DUAL).............................................1
1310715
(used for swing function)
Part No. 139382 Z-30/20HD 45
300 Turntable ComponentsSeptember 2014
304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)
46 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
305.1 Printed Circuit Board Assembly
Description Qty.Part No.Item
Terminal Strip - 10 Pole...................5130991(component no longer available)
RESISTOR,3.3K OHM,.25W...........1131002
DIODE,2 AMP...............................21130833
RESISTOR,10 OHM, 1/2 WATTCF....................................................3
130844
PCB,ASSY,500 LB ONLY**..............1132115A
PCB,ASSY,300 LB ONLY................1138715B(component no longer available)
Wire - 16 Gage................................46
Part No. 139382 Z-30/20HD 47
300 Turntable ComponentsSeptember 2014
305.1 Printed Circuit Board Assembly
48 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
306.1 Rotation & Speed Limit Switch Assemblies
Description Qty.Part No.Item
SWITCH,LIMIT,W/6.25"SPRINGARM.................................................1
88356-127J51
ACTUATOR ARM-SPEED LIMITSWITCH..........................................1
130952
SCREW,RHM,10-32 X 1.25.............261793
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................2
70564
SCREW,RHM,6-32 X .75.................4123485
NUT,NYLOCK,6-32..........................4123446
SWITCH,LIMIT,ROTATION..............2130927
NUT,NYLOCK,1/4-20.......................260918
SWITCH MOUNT............................1134309
SCREW,HHC,1/4-20 X 1.75............2663710
Part No. 139382 Z-30/20HD 49
300 Turntable ComponentsSeptember 2014
306.1 Rotation & Speed Limit Switch Assemblies
50 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
307.1 Lower Control Box Assembly
Description Qty.Part No.Item
PLUG(1450G2)13512--
SWITCH,SPST,REMO.BRAKERELEASE
13861--
SWITCH ASSY,REMOTE BRAKEREL.
13930--
DECAL,TURRET ROT.(TURN) 500LB16063--
TURN.CONTR.BOXCOVER-W/DECALS........................1
128931
DECAL,PUMP ON"-(TURNTABLE)12444--
DECAL"TURRET ROT."(TURNTABLE)
12445--
SWITCH,TOGGLE,SPDT,3POSMOMEN*.........................................4
13037-S2
SWITCH,TOGGLE,DPDT,2POSMOMEN...........................................1
13480-S3
GROUND CONNECTOR,1/2".........166224
CONTROL BOX,GROUND,30/20.....1289875
SCREW,HHC,1/4-20 X .75..............360906
WASHER,LOCK,.25........................363567
RIVET,ALUM,ALUM,P,.156 X.375..................................................2
89208
RECEPTICAL,SNAP-IN (1450G1)...1135119
10 X .5 FLT TS SCREW..................41234610
Part No. 139382 Z-30/20HD 51
300 Turntable ComponentsSeptember 2014
307.1 Lower Control Box Assembly
52 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
308.1 Hydraulic Filter Assembly
Description Qty.Part No.Item
FILTER BRACKET WELDMENT.....1134221
CONNECTOR,070102-6-6..............1103552
BUSHING,140140-12-6...................2131173
FILTER--RETURN LINE..................1131084A(assembly includes filter head andfilter; filter not available separately)
FILTERELEMENT,10MICRON,PAPER*
44788--
(filter used on some filter assembly;also try 52627)
FILTER ASSY .75"NPT**211384C(some machines might have used thisfilter assembly)
FILTER-RETURN 10 MICRON**.....145087--
NUT,NYLOCK,3/8-16.......................248285
ELBOW,070202-6-6.........................1103566
SCREW,HHC,3/8-16 X 1 GRD 8.....2776927
WASHER,LOCK,.25........................263568
SCREW,HHC,1/4-20 X .75..............260909
Part No. 139382 Z-30/20HD 53
300 Turntable ComponentsSeptember 2014
308.1 Hydraulic Filter Assembly
54 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
309.1 Hydraulic Power Unit Assembly
Description Qty.Part No.Item
Ref., HYDRAULIC POWER UNIT -FENNER STONE
--
(component no longer available. Referto 309.2 for upgrade)
VALVE,CHECK-BOOMHY.PWR.UNIT
13007-11
SPRING RETAIN-BOOMHY.PWR.UNIT
13007-22
SPRING & BALL (CHECK)STONE,DC
87473
(replaced PN 13007-3)
SEAL-HIGH PRESSURE PORT13998-34(replaced PN 13007-4) (PN's 17559and 8693 will also work)
RESERVOIR5(component no longer available)
BREATHER CAP W/DIPSTICK13007-14--
NUT,HEX,10-3215513--(reservoir mount)
10-32 X .75 TORX HD.BOLT GR.517649--(reservoir mount)
BREATHER CAP, ALUMINUMPRODUCT
6950--
PLUG,PIPE,STL,SQ HEAD,3/8***6974--
RELIEF VALVE KIT**723216(includes items 7-8; replaced PN 8725,8726, 37180 and 8718)
ADJUSTING SCREW7(included with PN 72321)
SPRING AND BALL - RELIEF8(included with PN 72321)
CHECK CAP ASSEMBLY, STONE87219(replaced PN 13007-9)
PUMP KIT-DB1005,061756010(advised to upgrade to 40186)
SEAL, PUMP SHAFT17993--(replaced PN 13007-11)
MANIFOLD AND ADAPTER11(component no longer available)
VALVE,RELIEF, RV14, DC STONE**16660--
VALVE,RELIEF, RV16, DC STONE16661--
COUPLER,MTR.,DU-1007 (13998)**23618--
MOTOR12(component no longer available)
BRUSH & HOLDER 13998-1 MOTOR*13998-213(replaced PN 13007-13)
Part No. 139382 Z-30/20HD 55
300 Turntable ComponentsSeptember 2014
309.1 Hydraulic Power Unit Assembly
56 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
309.2 Hydraulic Power Unit (Replacement)
Description Qty.Part No.Item
POWER UNIT,FUNCTION,36VDC***40186--(Monarch Power Unit; replaced PN13998 Fenner Power Unit)
MOTOR 36VDC (40186).................1657801
BRUSH KIT,MONARCH, (4PIECES)..........................................1
46241--
VALVE,RELIEF KIT,MONARCH42401...............................................1
462392
VALVE-CHECK KIT38155--
PUMP,MONARCH(36447,36178)***.............................1
447943
SEAL,O-RING,PUMP***..................140318--
SEAL,MOTOR.................................140401--
TUBE - SUCTION, PWR UNIT,TMZ.................................................1
523074A
FILTER,PICK-UP SCREEN***.........1381604B
RESERVOIR,MONARCH,42401,Z30STD.1462345
NUT,HEX,10-3215513--(reservoir mount)
10-32 X .75 TORX HD.BOLT GR.517649--(reservoir mount)
BREATHER CAP,MONARCH..........1447966
GAUGE-SIGHT................................1381617
PLUG,DRAIN,MONARCH,42401,42403.1462468
Part No. 139382 Z-30/20HD 57
300 Turntable ComponentsSeptember 2014
309.2 Hydraulic Power Unit (Replacement)
58 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
310.1 Turntable Cover Assembly
Description Qty.Part No.Item
SCREW,HHC,1/4-20 X 1.................468881
WASHER,FLAT,USS,1/4"Y..............866382
NUT,NYLOCK,1/4-20.......................460913
COVER ASSY "FIBERGLASS",RRZ30..................................................1
128834
(right rear / non-steer end)
COVER HOLD DOWNWELDMENT....................................2
135085
TURNTABLE COVER SUPPORTWELDMT.........................................2
134816
SCREW,HHC,1/4-20 X 1...............2068887
WASHER,FLAT,USS,1/4"Y............2066388
NUT,NYLOCK,1/4-20.....................2060919
SCREW,HHC,1/4-20 X 1.................4688810
NUT,NYLOCK,1/4-20.......................4609111
COVER LOCATOR WELDMENT.....41350712
COVER ASSY FIBERGLASS RFZ30..................................................1
1288413
(right front / steer end)
ANGLE-COVER LOCATR(3HOLES)-1".......................................2
1350914
COVER ASSY,FIBERGLASS--L.F...........................1
1288515
(left front / steer end)
WASHER,FLAT,USS,1/2",Y.............2609516
CLIP,HAIR PIN .125 X 3.25.............21287517
COVER ASSY,FIBERGLASS,LREAR...............................................1
1288618
(left rear / non-steer end)
Part No. 139382 Z-30/20HD 59
300 Turntable ComponentsSeptember 2014
310.1 Turntable Cover Assembly
60 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
311.1 HD Turntable Printed Circuit Board Assembly
Description Qty.Part No.Item
PCB,ASSY,500 LB ONLY**..............113211--
Terminal Strip - 10 Pole...................5130991(component no longer available)
RESISTOR,3.3K OHM,.25W...........2131002
DIODE,2 AMP...............................21130833
RESISTOR,10 OHM, 1/2 WATTCF....................................................3
130844
Wire - 16 Gauge..............................15
Part No. 139382 Z-30/20HD 61
300 Turntable ComponentsSeptember 2014
311.1 HD Turntable Printed Circuit Board Assembly
62 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
312.1 Valve Block Assembly (from SN 3086-823)
Description Qty.Part No.Item
HYD.CONTROL VALVE 5 STATION13222--(does not include items 1, 2, 3 and 6)
TEE,RUN,070428-6-6......................2131191
CONNECTOR,070120-8-4..............1131122
REDUCER,STR.THREAD,1/2-3/8....2131233
Manifold-5 Station............................14(component no longer available)
VALVE,RELIEF 1000 PSI................413222-25A
VALVE,RELIEF FOR 16907 BLOCK16907-15B
CONNECTOR,070120-4-4............10137556
VALVE KIT,D03................................51461647(replaced PN 13111)
#10-24 x 1 3/4 Hex SHCS.............208(included with PN 146164)
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................5
70569
SOLENOID COIL,4 WAY 3 POS....1010(included with PN 146164)
Part No. 139382 Z-30/20HD 63
300 Turntable ComponentsSeptember 2014
312.1 Valve Block Assembly (from SN 3086-823)
64 Z-30/20HD Part No. 139382
300 Turntable Components September 2014
312.2 Valve Block Assembly (from November 1986)
Description Qty.Part No.Item
HYD.CONTROL VALVE 5 STATION13222--(does not include items 1, 2, 3, 7 and8)
TEE,RUN,070428-6-6......................2131191
CONNECTOR,070120-8-4..............1131122
REDUCER,STR.THREAD,1/2-3/8....2131233
VALVE,RELIEF 500 PSI..................213222-44
VALVE,RELIEF 1000 PSI................213222-25
Manifold-5 Station............................16(component no longer available)
CONNECTOR,070120-4-4............10137557
O-RING; .5" OD x .063" THK.........208(included with PN 146164)
TERMINAL,FLAG.90 DEG.BLUE...2068329
VALVE KIT,D03................................514616410(replaced PN 13222-3)
SCREW,SHC,10-24 x 1.75............2011(included with PN 146164)
COIL WITH DE CONNECTOR......1022376312A(coil for PN 146164)
COIL,DO1,20VDC4591512B
O-RING, DO1 VALVE45914--
Part No. 139382 Z-30/20HD 65
300 Turntable ComponentsSeptember 2014
312.2 Valve Block Assembly (from November 1986)
66 Z-30/20HD Part No. 139382
400 Boom Components September 2014
401.1 Secondary Boom Installation
Description Qty.Part No.Item
RETRO KIT,CABL TRACZ30,300#**.......................................1
19802--
(will allow hoses/cables to be routedon the outside of the boom)
RISER ASSEMBLY,30/20................1290551(replaced PN 13125)
SCREW,HHC,3/8-16 X 2.................452242
NUT,NYLOCK,3/8-16.......................448283
PIN,BOOM RISERPIVOT-15.625".................................2
133174
LINK--(BORED)...............................1134855
Boom Lifting Cylinder......................1132336refer to section 403.1
SCREW,HHC,3/8-16 X 2.................252247
NUT,NYLOCK,3/8-16.......................248288
PIN,CYLINDER MOUNT,4".............2133199
BUSHING, 1.5 X 1.25 X 1,OILITE....21301210
RIVET,STL,STL.MAN,P,.25 X.25..................................................20
627111
CLAMP,0.50,#8 X 1/4,RUBCUSH............................................15
683312
CLAMP,0.75,#12 X 1/4,RUBCUSH..............................................5
1326813
SHIM,PRIMARY BOOM SLIDEBLOCK..................................As Nec.
1341314
BOOM REST PAD (.5MATL)---4".............................As Nec.
1349615
SCREW,FHM,3/8-16 X 1.................4926616
NUT,NYLOCK,3/8-16.......................4482817
PIN,BOOMPIV.TURN.RISE-13.75"...................2
1339118
BEARING,1.25 ID X 1.5 OD X 1.5....81300919
TUBE,RD,STL 1.44 X .065..............41569-38720(replaced PN 13444)
ASSY.,SECONDARYBOOM,Z30/20.................................1
2348221
Part No. 139382 Z-30/20HD 67
400 Boom ComponentsSeptember 2014
401.1 Secondary Boom Installation
68 Z-30/20HD Part No. 139382
400 Boom Components September 2014
402.1 Primary Boom Installation
Description Qty.Part No.Item
CLAMP,0.75,#12 X 1/4,RUBCUSH..............................................1
132681
LUG-EXTENSION CYLINDER........1134082
SCREW,HHC,3/8-16 X 1 GRD 8.....3776923
WASHER,LOCK,.375......................360214
PRIMARYBOOM--(BORED)-300LB................1
134865A
PRI.BOOM TUBE ASSY-500 LB***138145B(must provide model/serial numberwhen ordering)
Pivot Spacer....................................1134446(must provide model/serial numberwhen ordering)
BEARING,1.25 ID X 1.5 OD X 1.5....2130097
SCREW,HHC,3/8-16 X 2.................252248
NUT,NYLOCK,3/8-16.......................248289
PIN-PRIMARY BOOMPIVOT-11.375".................................1
1331810
BUSHING, 1.5 X 1.25 X 1,OILITE....21301211
SCREW,HHC,3/8-16 X 2.................2522412
NUT,NYLOCK,3/8-16.......................2482813
Boom Riser......................................114(component no longer available)
Boom Lifting Cylinder......................115(refer to section 403.1)
PIN,CYLINDER MOUNT,4".............21331916
SCREW,HHC,1/4-20 X .75..............8609017
WASHER,LOCK,.25........................8635618
PLATE-RET.,TAPBLOCK(LG)-5.25"............................2
19
(component no longer available)
WELDMENT-RETAINER PLATE......81335320
PLATE-RETAIN.,TAPBLOCK(SM)-3"................................2
1345021
SLIDE BLOCK-PRIMARYEXT.-6.375.......................................2
1335222
SLIDE BLOCK-PRIMARYEXTEN.--5"......................................2
1335123
SHIM,PRIMARY BOOM SLIDEBLOCK..................................As Nec.
1341324
GROUND CONNECTOR,1/2".........4662225
SCREW,HHC,3/8-16 X .75,GR 8.....49419526
WASHER,LOCK,.375......................4602127
Platform Control Box........................128(refer to section 501.1)
Description Qty.Part No.Item
Cable Guide.....................................11337329
SCREW,HHC,1/4-20 X .75..............2609030
NUT,NYLOCK,1/4-20.......................2609131
Coil Cord Assembly.........................232(refer to section 605.1)
NUTSERT,3/8-16 STEEL CADPLTD................................................4
1169733
NUT,NYLOCK,5/8-18.......................11300134
SCREW,FHS,1/4-20 X .75...............8851435
PRIMARY CYLINDER MOUNT.......21334036
SPACER-PRI.EXT.CYL.MOUNT5".....................................................1
1344537
GUIDE-PRI.EXT.CYL.ROD(300#)-6".11334638
OBS.SEE13996-CYL.SUPT.WELD.................1
1334739
1/4-20 x 1-1/4" GRD 5 Bolt..............4710440
WASHER,FLAT,USS,1/4"Y..............4663841
NUT,NYLOCK,1/4-20.......................4609142
CLAMP,HOSE,2.25" DIA.................21301443
TUBE-PRI.BOOMEXT.500LB.BOOM**........................1
13729-PRO44
SCREW,FHM,3/8-16 X 1...............10926645
NUT,NYLOCK,3/8-16.....................10482846
SLIDE BLOCK-PRIMARYBOOM---2".......................................5
1334147
Ext. Cylinder Assembly....................11359048refer to section 403.1
CABLE TIE,11.5" BLACK................62844349
PIN-PRIMARYEXT.CYL.MOUNT,2"........................1
1344250
PIN,COTTER,.125 X 1.5..................2536151
NUT,NYLOCK,1/4-20.......................1609152
SCREW,HHC,1/4-20 X 1.25............1891553
Part No. 139382 Z-30/20HD 69
400 Boom ComponentsSeptember 2014
402.1 Primary Boom Installation
70 Z-30/20HD Part No. 139382
400 Boom Components September 2014
403.1 Steering, Boom Lifting & Extension Cylinder Assemblies
Description Qty.Part No.Item
CYLINDER,HYD-1.5 X 84 X114.50..............................................1
136491
(replaced PN 13013)
SEAL KIT,UNIVERSAL(EXT CYL)**49326--(includes Items 2 - 8) (replaced PN's13013-1 and 24796)
Rod Static Seal................................12
Gland Static Seal.............................13
U-Cup, Rod Seal..............................14
Rod Wiper........................................15
Lock Wire.........................................16
Piston Seal......................................17
Back-Up, Piston...............................28
90 Male, 1/4 JIC x 3/8 SAE.............11234092501-04-06-FG
VALVE,HOLDING............................11301810(seal kits not available)
SCREW,HHC,1/4-20 X 1.5..............2614511
TEE,RUN,070428-6-4......................11311312
O-Ring (ARP #110).........................113(included with PN 13018)
ELBOW,070202-4-4.........................1664714
CYLINDER WELDMENT-BOOMLIFTING...........................................2
1323115
SEAL KIT,UNIVERSAL(LIFT CYL)**49329--(Includes Items 16 - 22)
O-Ring.............................................116
Rod Static Seal................................117
Rod Seal..........................................118
Rod Wiper........................................119
Gland Static Seal.............................120
Piston Seal......................................121
Wear Strip........................................122
Consists of Items 9-14.....................123
CYLINDER,HYD-2 X 6 X 16.25.......11307824
SEAL KIT,UNIVERSL(STEER CYL)**49328--(includes Items 25 - 31)
Rod Wiper........................................125
Back-Up Ring..................................126
Rod Seal..........................................127
Rod Static Seal................................128
Piston Seal......................................129
Description Qty.Part No.Item
Back-Up Ring..................................230
Lock Wire.........................................131
Part No. 139382 Z-30/20HD 71
400 Boom ComponentsSeptember 2014
403.1 Steering, Boom Lifting & Extension Cylinder Assemblies
72 Z-30/20HD Part No. 139382
400 Boom Components September 2014
404.1 HD Primary Boom Assembly
Description Qty.Part No.Item
PIN,1.00DIAX4.75LG,2HOLE..........1138481
PIN,COTTER,.25 X 1.5....................8137792
PIN,ROLL,.25 X .625.......................6137413
BOOM RISERWELD-500(AFTERBR)....................1
139774
SCREW,HHC,1/4-20 X .75............1660905
NUT,NYLOCK,1/4-20.....................1860916
TRACK,PLASTIC CABLE,35 LINK...1136307
REPAIR KIT,CABLE TRACK,7-LINKT107819--
CHANNEL,LWR-PLASTICTRACK%%......................................1
137138
CLAMP,0.50,#8 X 1/4,RUB CUSH68339
SCREW,HHC,1/4-20 X 1.................2688810
WASHER,FLAT,1.063 X 2 X .134.....61377511
Slave Cylinder..................................112refer to section 508.1
PIN,1 X 4.........................................11370613
BEARING,GARLOCK,16DU08........21361514
PIN,1 X 6.........................................21370515
WELDMENT,PIVOT,BOOMEXTENSION....................................1
1372116
Extension Tube-Primary Boom........11372917
COVER,PRI.EXTENSIONTUBE-4.38"......................................1
1380418
10 X .5 FLT TS SCREW..................21234619
SCREW,HHC,3/8-16 X 1 GRD 8....167769220
NUT,NYLOCK,3/8-16.....................16482821
SUPPORT,UPPERCHAN.PLAST.TRACK.....................1
1371522
Outer Tube Weldment-PrimaryBoom...............................................1
1382023
CHANNEL,UPPER-PLASTICTRACK............................................1
1371424
Valve Block......................................125refer to section 508.1
Master Cylinder...............................126refer to section 508.1
PIN,MASTER CYL.MNT.,1 X4.25"................................................1
1370727
TUBE,RD,STL 1.44 X .065..............11569-38728
BEARING,1.25 ID X 1.5 OD X 1.5....21300929
PIN-PRIMARY BOOMPIVOT-11.375".................................1
1331830
Part No. 139382 Z-30/20HD 73
400 Boom ComponentsSeptember 2014
404.1 HD Primary Boom Assembly
74 Z-30/20HD Part No. 139382
400 Boom Components September 2014
405.1 Master and Slave Cylinder Detail
Description Qty.Part No.Item
RETRO KIT, SLAVE CYL. OLDZ30..................................................1
164271
NOTE: A new piston (item 4) isrequired with the seal kit to retrofitslave cylinder #15979 when thecylinder does not have the letter "C"stamped in the cylinder barrel asshown in illustration. Once cylinderhas been rebuilt, stamp the letter "C"
SEAL KIT,UNIVERSL(MASTERCYL)*...............................................1
493272
CYLINDER KIT,MASTER-GENIEBOOM
159803
SEAL KIT,UNIVERSL(MASTERCYL)*...............................................1
493273
Includes Items 6-12
PISTON-SLAVE CYL.(CROWNSEAL)..............................................1
166244
Piston Crown Seal...........................15
Backup Ring....................................16
Wear Ring........................................17
Rod Static Seal................................18
Gland Static Seal.............................19
Rod Seal..........................................110
Rod Wiper........................................111
Piston Seal......................................112
Part No. 139382 Z-30/20HD 75
400 Boom ComponentsSeptember 2014
405.1 Master and Slave Cylinder Detail
76 Z-30/20HD Part No. 139382
500 Platform Components September 2014
501.1 Platform Control Box Assembly
Description Qty.Part No.Item
PLATFORM CONTROL BOXASSY-500#
13798--
PLAT.CNTRL.BOX COVER-3HOLE3&5..................................................1
138871
SWITCH,TOGGLE,SPDT,3POSMOMEN*.........................................5
13037-S2
SWITCH,TOGGLE,DPDT,3POSMAINT.............................................1
13038-S3
CONTROL BOX GUARD (PRI.BOOM)............................................1
134774
SCREW,HHC,3/8-16 X .75,GR 8.....2941955(replaced PN 8255)
NUT,NYLOCK,3/8-16.......................248286
DIRECT / ACCEL. SWITCHW/DECAL........................................1
128927
(refer to 502.1) (does not include leveror hub)
GROUND CONNECTOR,1/2".........166228
OUTLET CONVERSION KIT...........1311539(replaced PN 10776)
OUTLET CONVERSION KIT...........13115310(replaced PN 10778)
SWITCHBOX,NON-METALIC,SINGLE..........1
1326711
CONTROL BOX W/DECALS...........11288812
10 X .5 FLT TS SCREW..................31234613
BOOM END COVER.......................11341714
10 X .5 FLT TS SCREW..................41234615
COVER, AUXILIARY POWERSWITCH..........................................1
1347116
SWITCH,TOGGLE,DPST,2POSMAINT.............................................1
1309117
Part No. 139382 Z-30/20HD 77
500 Platform ComponentsSeptember 2014
501.1 Platform Control Box Assembly
78 Z-30/20HD Part No. 139382
500 Platform Components September 2014
502.1 Accelerator Switch Assembly
Description Qty.Part No.Item
DECAL,LEFT-RIGHT" 300LBBOOM..............................................1
12554--
COVER-DIR./ACCELLERATORSWITCH..........................................1
13039-3--
SWITCH,GE,DIRECT./ACELLERATOR.113039--(PN 12892 includes PN's 13039 and12254)
POTENTIOMETER,DIR/ACCEL.SWITCH.113039-11
SWITCH,1A &DIRECT.CONTROL.........................3
13039-22
CONTROL ROD HUB......................1130943
SCREW,SET,HS 1/4-28 X .375.......1130164
ROD-CONTROL LEVER, ZINC.......1130405
BALL KNOB,SPEEDLEV.-1.375"DIA................................1
130896
SCREW,HHC,1/4-20 X .75..............460907
Part No. 139382 Z-30/20HD 79
500 Platform ComponentsSeptember 2014
502.1 Accelerator Switch Assembly
80 Z-30/20HD Part No. 139382
500 Platform Components September 2014
503.1 Platform Installation
Description Qty.Part No.Item
PLAT. ASSY--300 LB BOOM............113563--
PLAT. ASSYW/DECALS-HD&Z45'4FT................1
15519--
(used on 500-lb machines)
MOTOR,36V (BRAKE POWER UNIT)*17850--(motor for platform leveling)
SCREW,HHC,3/8-16 X .75,GR 8.....4941951
WASHER,LOCK,.375......................460212
SPACER, NYLON-.0625 X 3 X 2GB...................................................2
130693
SCREW,HHC,3/8-16 X 1.50,GR5.....485164
SCREW,HHC,1/4-20 X 3.5..............161155
WASHER,LOCK,.25........................163566
TUBE-PLAT.PIVOT RODCOLLAR-.75....................................1
133727
NUTSERT,3/8-16 STEEL CADPLTD................................................4
116978
WELDMENT-DAMPER MOUNT......1134569
SHOCK ABSORBER.......................110(component no longer available;source locally)
NUT,NYLOCK,3/8-16.......................2482811
WASHER,FLAT,USS,3/8",Y.............2609712
RIVET,STL,STL.MAN,P,.25 X .25.....3627113
CLAMP,0.50,#8 X 1/4,RUB CUSH....3683314
SCREW,HHC,1/4-20 X 2.5..............4688415
WASHER,FLAT,USS,1/4"Y..............4663816
NUT,NYLOCK,1/4-20.......................4609117
SCREW,HHC,1/4-20 X .75..............8609018
NUT,NYLOCK,1/4-20.......................8609119
TOE BOARD W/DECALS-GENIEBOOM..............................................1
1288920
PLYWOOD PLATFORM--300 LBBOOM..............................................1
1356121
SCREW,HHC,1/4-20 X 1.................4688822
NUT,NYLOCK,1/4-20.......................4609123
FOOT SWITCH ASSY-BOOM.........11358124
TUBE-SLIDING MIDRAIL-19.18".....11245825
NUT,NYLOCK,1/4-20.......................2609126
MIDRAIL GUIDE ( HOOK )..............21244327
SCREW,HHC,1/4-20 X .75..............2609028
PLATFORM RAILINGWELDMENT....................................1
1324729
Description Qty.Part No.Item
U-BOLT,3/8 X 1 YZ...........................5655030
WASHER,FLAT,USS,1/4"Y............10663831
NUT,NYLOCK,3/8-16.....................10482832
PLATFORM DECAL PLATEW/DECALS......................................1
1289133
PLATFORM SUPPORTWELDMENT-300#...........................1
1337134
SCREW,HHC,3/8-16 X 2.25............4670835
PLAT. BEARING BLOCK.................11336936
BUSHING 2.25 X 2 X .75, OILITE....21306837
BALL KNOB,PLAT.LOCK , 1"DIA...................................................1
1309038
PIN HOUSING.................................11343239
SPRING,LOCK PIN.........................1516740
PIN,ROLL,.125 X .5.........................11287341
STOP PIN - ZINC PLTD%%............11343142
PLATFORM STOP & BEARINGMOUNT...........................................1
1343943
PLATE-PLATFORM LOCK(DRILLED).......................................1
1345444
Part No. 139382 Z-30/20HD 81
500 Platform ComponentsSeptember 2014
503.1 Platform Installation
82 Z-30/20HD Part No. 139382
500 Platform Components September 2014
504.1 Foot Switch Assembly
Description Qty.Part No.Item
FOOT SWITCH ASSY-BOOM.........113581--
FOOT SWITCH GUARDW/DECALS......................................1
128901
Includes Switch MTG Fasteners
DECAL,BRAKE SWITCHINSTRUCTION................................1
12441--
NUT,NYLOCK,1/4-20.......................460912
FOOT SWITCH***...........................1134823
MICROSWITCH,13482FOOTSWITCH.................................1
20262--
SCREW,HHC,1/4-20 X 1.25............489154
Part No. 139382 Z-30/20HD 83
500 Platform ComponentsSeptember 2014
504.1 Foot Switch Assembly
84 Z-30/20HD Part No. 139382
500 Platform Components September 2014
505.1 HD Platform Assembly
Description Qty.Part No.Item
PLAT. ASSYW/DECALS-HD&Z45'4FT................1
15519--
PLAT.W/DECALS-EURO,Z45&HD,4FT............................................1
35108--
(European models)
SCREW,HHC,1/4-20 X 1.................468881
NUT,NYLOCK,1/4-20.......................460912
Foot Switch Assembly.....................13(refer to section 504.1)
FOOT SWITCH MOUNTINGPLATE-6".........................................1
138404
Control Box......................................15(refer to section 506.1)
Platform Gearbox Assembly............16(refer to section 507.1)
RIVET,STL,STL,P,.25 X .75...........1672667
ANGLE-PLAT.STEP,HDBOOM-22"........................1
136938
U-BOLT,3/8 X 1 YZ...........................665509
NUT,NYLOCK,3/8-16.....................12482810
RIVET,ALUM,ALUM,P,.156 X.375..................................................8
892011
DECAL PLATE W/DECALS-500#PLAT................................................1
1562312
SCREW,HHC,1/4-20 X .75..............2609013
WASHER,FLAT,USS,1/4"Y..............4663814
NUT,NYLOCK,1/4-20.......................2609115
MIDRAIL GUIDE ( HOOK )..............21244316
TUBE,SLIDINGMIDRAIL,20.69-INCHES(UNPAINTED)..................................1
5381917A
(replaced PN 12446) (see kit PN139450)
TUBE,SLIDING MIDRAIL,PAINTED13945117B(see kit PN 102992)
Midrail Cushion................................21385918(component no longer available)
PLAT.WLDMNT,ALUM-DOMESTC,4'......................................................1
1370119
(toeboard not included)
SPLICER, TUBE, 500LBALUM.PLAT.....................................2
13682--
PLAT CONTROL BOX RAIL............113695--(small bent section to accommodatecontrol box)
Description Qty.Part No.Item
RIVET,STEEL,P, .25 X .375...........14726520
TOEBOARD, 4' PLATFORM............14980121(replaced PN 13700)
PLATFORM GRATING-45 X 27(BLUE).............................................1
13677P22
WASHER,FENDER,.25 X 1.25X.062.............................................10
1290623
Part No. 139382 Z-30/20HD 85
500 Platform ComponentsSeptember 2014
505.1 HD Platform Assembly
86 Z-30/20HD Part No. 139382
500 Platform Components September 2014
506.1 HD Control Box Assembly
Description Qty.Part No.Item
PLATFORM CONTROL BOXASSY-500#
13798--
SWITCH,TOGGLE,DPDT,3POSMOMEN
16397-S--
(platform level switch)
PLAT.CNTRL.BOXCOVER-4HOLE,500........................1
156211
DECAL,TURRET ROT.(PLAT)500LB..............................................1
16064--
(PN 12396 is likely used on non-HD)
DECAL,NEUTRAL/PLAT.LEVEL(PLAT).116575--
SWITCH PANELW/COVER-(BLUE)...........................1
16577P--
SWITCH,TOGGLE,SPDT,3POSMOMEN*.........................................6
13037-S2
SWITCH,TOGGLE,DPDT,3POSMAINT.............................................1
13038-S3
SCREW,HHC,1/4-20 X .75..............660904
WASHER,LOCK,.25........................463565
BUMPER,RUBBER-1 X 1.5.............1138026
NUT,NYLOCK,5/16-24.....................1138037
CONTROL BOX-HDW/LEVELING-BLUE........................1
16576P8
(replaced PN 13646)
NUT,NYLOCK,1/4-20.......................160919
SWITCH,GEDIR/ACC,CUT/DRILLED.................1
1385610
POTENTIOMETER,DIR/ACCEL.SWITCH.113039-1--
DECAL,RIGHT-LEFT" 500LBBOOM..............................................1
13983--
Control Cable, #16-12 x 576"..........2154411(replaced PN 13794)
CABLE SQUEEZE CONN.,XTRALRG.................................................2
1296012
SWITCHBOX,NON-METALIC,SINGLE..........1
1326713
OUTLET CONVERSION KIT...........13115314(replaced PN 10776)
OUTLET CONVERSION KIT...........13115315(replaced PN 10778)
TERMINAL,COUPLER,MALE,14-16GA.21382516
Foot Switch Cord, 16-2 x 38"...........1154417(replaced PN 13842)
CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................1
705618
Description Qty.Part No.Item
LOCKNUT,ELEC,1/2"......................1693519
SWITCH,TOGGLE,DPST,2POSMAINT.............................................1
1309120
10 X .5 FLT TS SCREW..................41234621
COVER, AUXILIARY POWERSWITCH..........................................1
1347122
Part No. 139382 Z-30/20HD 87
500 Platform ComponentsSeptember 2014
506.1 HD Control Box Assembly
88 Z-30/20HD Part No. 139382
500 Platform Components September 2014
507.1 Platform Gearbox Assembly
Description Qty.Part No.Item
GEARBOX ASSY-W/PLAT.LEVELING16592--(does not included items 11 and 12)
SCREW,FHS,1/4-20 X .75...............785141
GEARBOX COVER-PLAT.PIVOTW/LVL..............................................1
165912
(replaced PN 13716)
NUT,NYLOCK,1-8............................1297643A(replaced PN 14407)
NUT,LP NYLOCK,1-12193313B(from SN 3090-2082)
WASHER,FLAT,1.063 X 2 X .134.....1137754A
DISC SPRING-2.50 X 1.063220364B(from SN 3090-2082)
CLUTCH COLLAR%%....................2129005
WORM GEAR,R.H.PER GENIEDWG................................................1
136106
KEY-CLUTCH COLLAR...................1137087
GEARBOX CASTING,PLAT.ROTATE%%............................1
137828
SEAL, OIL,470094PLAT.GEARBOX..............................1
136149
PLATFORM PIVOT ASSY,30/20......12922310(replaced PN 13722)
BEARING,GARLOCK,16DU08........11361511
PIVOT CASTING, PLAT.ROTATE...........................................1
1378112
NUT,LP NYLOCK,1/2-13.................1608613
WINCH HANDLEASSY-(LL/BOOM)**.........................1
1386914
SCREW,HHC,5/16-18 X 1 GR5.......41300215
WASHER,STAR,INTERNAL,.313.....41378316
FLANGE-BEARING.........................11368117
BUSHING,FLANGE .875 X 1 X.625..................................................2
1361218
WORM & WORM SHAFTASSY-SERV***................................1
3583119
(from SN 3090-2082) (replaced PN13680)
WORM & WORM SHAFTASSY-SERV***................................1
3583120
(from SN 3090-2082) (replaced PN13611)
PIN,ROLL,.25 X 1.5.........................11066521
Part No. 139382 Z-30/20HD 89
500 Platform ComponentsSeptember 2014
507.1 Platform Gearbox Assembly
90 Z-30/20HD Part No. 139382
500 Platform Components September 2014
508.1 Platform Leveling System Assembly
Description Qty.Part No.Item
POWER UNITASSY-PLAT.LEVELING
16589--
PLATFORM LEVEL ACCESS-(FIELD)16997--
HOSEASSY-VALVE/MASTER-32.5"..........1
137881
HOSEASSY-VALVE/TANK-218.5"..............1
137892
CONNECTOR,070120-6-4..............1137993
CONNECTOR,070120-4-4..............5137554
VALVE-PLATFORM LEVELING.......1137615Incl. #24,25,30
SCREW,HHC,1/4-20 X 3.................2123436
WASHER,STAR,INTERNAL,.313.....2137837
CYLINDER WELDMENT-BOOMLIFTING...........................................1
132318
VALVE,HOLDING............................1130189
SCREW,HHC,1/4-20 X 1.5..............4614510
Elbow, Male, 1/4 JIC x 3/8 SAE.......3112501-04-06-FG
HOSE ASSY,PRI-VB/A-V,-179.9".....11351912
TEE,RUN,070428-6-4......................21311313
HOSE ASSY,PRI-VB/B-P,181.75".....11352014
TEE,RUN,070432-4.........................11375715
HOSE ASSY,500#PRI.B.LIF-20.5"................................1
1383016
ELBOW,070202-4-4.........................1664717
HOSEASSY-VALVE/SLAVE-254.5"............2
1378718
FLARE TUBE ASSY-SLAVECYLINDER......................................1
1625419
VALVE ASSY,BLEED***...................31385220
BEARING,GARLOCK,16DU08........41361521
RETRO KIT, SLAVE CYL. OLDZ30..................................................1
1642722
Incl. Bearings, Cotter Pin & Roll Pin
BUSHING,140140-4-216252--
VALVE,HOLDING,GASKETMOUNTED......................................1
1368523
VALVE,RELIEF (18660)...................11996824
VALVE,RELIEF 1000PSI,S60/V24D.................................1
2783725
CYLINDER KIT,MASTER-GENIEBOOM..............................................1
1598026
Incl. Bearing, Cotter Cotter Pin andRoll Pin
Description Qty.Part No.Item
CONNECTOR,070120-4-6..............11375627
HOSEASSY-VALVE/MASTER-32.5"..........1
1378828
HYD.HOSE ASSYW/FITTINGS-29.75..........................1
1352129
VALVE,CHECK................................24548130
VALVE,MANUAL.POPPETPLAT.LEVEL....................................1
13761-431
Part No. 139382 Z-30/20HD 91
500 Platform ComponentsSeptember 2014
508.1 Platform Leveling System Assembly
92 Z-30/20HD Part No. 139382
600 Hydraulic Hoses and Electrical Cables September 2014
601.1 Hydraulic Hose Assembly
Description Qty.Part No.Item
PRIMARY LIFT CYLINDER.............11(refer to 403.1)
HOSE ASSY,LIFTCYLINDER--22"...............................1
135262
SECONDARY LIFT CYLINDER.......13(refer to 403.1)
HOSE ASSY,LIFTCYLINDER--22"...............................1
135264
HYD.HOSE ASSYW/FITTINGS-29.75..........................1
135215
HOSE ASSY,SEC-VB/B-P,31.5"......1135226
HOSEASSY-MNFLD/ROT.GEARBOX.......1
135167
HOSE ASSY-MNFLD TOGEARBOX.......................................1
135178
TURNTABLE GEAR BOX................19(refer to 301.1)
HOSE ASSY--HAND PUMP TOMNFLD............................................1
1357710
HOSE ASSY,VB-HANDPUMP,13.5"......................................1
1357611
HAND PUMP...................................112(refer to 303.1)
HYDRAULIC VALVE BLOCK...........113(refer to 304.1)
ROTATION VALVE...........................113A(refer to 304.1)
STEERING VALVE..........................113B(refer to 304.1)
SECONDARY LIFT VALVE..............113C(refer to 304.1)
PRIMARY LIFT VALVE....................113D(refer to 304.1)
EXTENSION VALVE........................113E(refer to 304.1)
STEERING CYLINDER...................114(refer to 304.1)
HOSEASSY,STEER.CYL-VB--65.5"..........1
1351815
HOSEASSY,STEER.CYL-VB--65.5"..........1
1351816
HOSE ASSY,POWERUNIT-VB,P-25.5...............................1
1352917
FILTER ASSEMBLY.........................118(refer to 308.1)
HYDRAULIC POWER UNIT............119(refer to 309.1)
Description Qty.Part No.Item
HOSE ASSY,HANDPUMP-VB,---13"..............................1
1352820
HOSE ASSY,HANDPUMP-VB,32.50".............................1
1352721
HOSE ASSY,PRI-VB/B-P,181.75".....11352022
HOSE ASSY,PRI-VB/A-V,-179.9".....11351923
HOSEASSY,EX.RE.B,P-VBB,204.5".........1
1352324
HOSEASSY,EX.RE.B,V-VBA,202.6"..........1
1352425
HOSE ASSY,EXTENSIONCYL-100.7"......................................1
1352526
EXTENSION CYLINDER.................127(refer to 403.1)
Part No. 139382 Z-30/20HD 93
600 Hydraulic Hoses and Electrical CablesSeptember 2014
601.1 Hydraulic Hose Assembly
94 Z-30/20HD Part No. 139382
600 Hydraulic Hoses and Electrical Cables September 2014
602.1 Chassis Electrical Cable and Wire Assembly
Description Qty.Part No.Item
WIRE CABLE,14/3SO,BULK..........................100-inches
65991
BATTERY CABLE ASSY-RHCAB.BUND......................................1
132022
CABLE ASSY #4 BLK B(-)/AP-D1....11390273
BATTERY CABLE ASSY-RHCAB.BUND......................................1
132004
BATTERY CABLE ASSY-RHCAB.BUND......................................1
132035
ELEC.CORD ASSY-16/4SJO,RHBUND.................................1
132046
BATTERY BOX POWER CORDASSY...............................................1
131887
CONN HOUSING SBX175, BATT128138--
TERMINAL,5/16 RING,#2 CABLE32147--
WELDING CABLE #2BLACK...............................14-inches
32148--
SCR PWR CORD ASSY-LHCAB.BUND......................................1
131808
CONN HOUSING SBX175, BATT128138--
TERMINAL,5/16 RING,#2 CABLE32147--
WELDING CABLE #2BLACK.............................168-inches
32148--
BATTERY CABLE ASSY-LHCAB.BUND......................................1
131829
BATTERY CABLE ASSY-LHCAB.BUND......................................1
1318110
WIRE CABLE,14/3SO,BULK............................98-inches
659911
ELEC.CORD ASSY,16-2 LHCAB.BUN.........................................1
1318312
Part No. 139382 Z-30/20HD 95
600 Hydraulic Hoses and Electrical CablesSeptember 2014
602.1 Chassis Electrical Cable and Wire Assembly
96 Z-30/20HD Part No. 139382
600 Hydraulic Hoses and Electrical Cables September 2014
603.1 SCR Module Electrical Cable and Wire Assembly
Description Qty.Part No.Item
ELEC.CORD ASSY-16/4SJO,RHBUND.................................1
132041
ELEC.CORD ASSY,16-2 LHCAB.BUN.........................................1
131832
WIRE CABLE,14/3SO,BULK............................98-inches
65993
SCR PWR CORD ASSY-LHCAB.BUND......................................1
131804
CONN HOUSING SBX175, BATT128138--
TERMINAL,5/16 RING,#2 CABLE32147--
WELDING CABLE #2BLACK.............................168-inches
32148--
WIRE CABLE,14/3SO,BULK..........................100-inches
65995
WIRE CABLE,14/3SO,BULK............................23-inches
65996
WELDING CABLE,#4EXCELENE/BLK...............9.5-inches
130827
two required
TERMINAL,5/16 RING,#2 CABLE....432147--
WELDING CABLE #2BLACK...............................14-inches
321488
TERMINAL,5/16 RING,#2 CABLE....232147--
WELDING CABLE #2BLACK..............................7.5-inches
321489
TERMINAL,5/16 RING,#2 CABLE....232147--
WELDING CABLE #2BLACK............................12.5-inches
3214810
TERMINAL,5/16 RING,#2 CABLE....232147--
WELDING CABLE #2BLACK..........................13.25-inches
3214811
TERMINAL,5/16 RING,#2 CABLE....232147--
WELDING CABLE #2BLACK.................................8-inches
3214812
TERMINAL,5/16 RING,#2 CABLE....232147--
Part No. 139382 Z-30/20HD 97
600 Hydraulic Hoses and Electrical CablesSeptember 2014
603.1 SCR Module Electrical Cable and Wire Assembly
98 Z-30/20HD Part No. 139382
600 Hydraulic Hoses and Electrical Cables September 2014
604.1 Turntable Electrical Cable and Wire Assembly
Description Qty.Part No.Item
WIRE CABLE,16/2WHT/BRN..........................66-inches
439581
Speed limit switch
WIRE CABLE,16/2WHT/BRN..........................18-inches
439582
Rotate limit switch
WIRE CABLE,16GA/3 CON.TPEJKT.....................................35-inches
439593
Rotation valve
WIRE CABLE,16GA/3 CON.TPEJKT.....................................31-inches
439594
Steer valve
WIRE CABLE,16GA/3 CON.TPEJKT.....................................29-inches
439595
Riser valve
WIRE CABLE,16GA/3 CON.TPEJKT.....................................25-inches
439596
Primary boom riser valve
WIRE CABLE,16GA/3 CON.TPEJKT.....................................20-inches
439597
Extend/retract valve
WIRE CABLE,16/12SEOW................................48-inches
1011728
Control box
Part No. 139382 Z-30/20HD 99
600 Hydraulic Hoses and Electrical CablesSeptember 2014
604.1 Turntable Electrical Cable and Wire Assembly
100 Z-30/20HD Part No. 139382
600 Hydraulic Hoses and Electrical Cables September 2014
605.1 Platform Control Electrical Cable and Wire Assembly
Description Qty.Part No.Item
RETRO KIT,CABL TRACZ30,300#**.......................................1
198021
RETRO KIT,CABL TRACZ30,300#**.......................................1
198022
WIRE CABLE,18/19CON.TPRJKT..................288-inches
359343
RETRO KIT,CABL TRACZ30,300#**.......................................1
198024
Part No. 139382 Z-30/20HD 101
600 Hydraulic Hoses and Electrical CablesSeptember 2014
605.1 Platform Control Electrical Cable and Wire Assembly
102 Z-30/20HD Part No. 139382
700 Accessories September 2014
701.1 Options/Accessories
Description Qty.Part No.Item
FIELD/OPT,LVI/BCI 48/36 Z-3046970--
ALARM, MECHANICAL,MODEL#660.................................................1
135931
FLASHING BEACONOPTION-Z/30..................................1
136002
STROBE,FIREBOLT,12-80VDC,AMB**.1567042(replaced PN 20189)
FLASHTUBE,USHAPED,360DEG,BULB
122019--
FLASHTUBE,STRAIGHT,360DEG,BULB226393--
LENS,AMBER,STROBE,FIREBOLT72282--
TOOL TRAY ACCESSORY***.........19599-S3
DIODE,2 AMP.................................3130834
TERMINAL STRIP,10 POLE............1130984
HOUR METERACCESSORY-Z30/20......................1
136044
HOUR METER,10-80 VOLTS***......1195064
BATTERY CHARGE IND.ACCESS..........................................3
136055
BATTERY CHARGEINDICATOR,36V..............................1
136865
Part No. 139382 Z-30/20HD 103
700 AccessoriesSeptember 2014
701.1 Options/Accessories
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
PagePart Number
99101172 ......................1510255 ........................1510258 ........................5310355 ........................41, 5310356 ........................1710539 ........................8910665 ........................17, 69, 8111697 ........................15117234 ......................11, 1311857 ........................103122019 ......................1312214 ........................1112215 ........................1112216 ........................1112218 ........................1112220 ........................1112234 ........................11, 1312245 ........................1112255 ........................1312331 ........................1312332 ........................1112333 ........................1312334 ........................11, 1312335 ........................1312336 ........................7112340 ........................9112343 ........................17, 4912344 ........................51, 73, 77, 8712346 ........................2912347 ........................17, 4912348 ........................1112385 ........................11, 8312441 ........................81, 8512443 ........................13, 5112444 ........................13, 5112445 ........................8112458 ........................39, 4112460 ........................15, 2712461 ........................1112463 ........................1312515 ........................1312545 ........................7912554 ........................1112594 ........................11, 1312725 ........................29, 95, 97128138 ......................25, 33, 8112873 ........................33, 5912875 ........................2912877 ........................1712878 ........................5912883 ........................5912884 ........................5912885 ........................5912886 ........................7712888 ........................8112889 ........................8312890 ........................8112891 ........................7712892 ........................5112893 ........................8912900 ........................1512901 ........................8512906 ........................1112953 ........................8712960 ........................1112962 ........................2513000 ........................6913001 ........................17, 25, 29, 8913002 ........................4113003 ........................1513004 ........................2913006 ........................2913006-S .....................4113007 ........................5513007-1 .....................
PagePart Number
41, 5513007-14 ...................5513007-2 .....................17, 1913008 ........................1913008-1 .....................1913008-2 .....................1913008-3 .....................1913008-5 .....................1913008-6 .....................67, 69, 7313009 ........................27, 67, 6913012 ........................6913014 ........................25, 3313015 ........................25, 7913016 ........................71, 9113018 ........................51, 77, 8713037-S .....................77, 8713038-S .....................7913039 ........................79, 8713039-1 .....................7913039-2 .....................7913039-3 .....................7913040 ........................2513043 ........................25, 2713045 ........................25, 2713046 ........................25, 3113047 ........................2513048 ........................25, 3313049 ........................25, 3313050 ........................25, 3313051 ........................2513052 ........................2513054-1 .....................2513054-2 .....................25, 3313056 ........................2513057 ........................2513058 ........................2513060 ........................2513060-1 .....................2513062 ........................2513062-1 .....................3913063 ........................3913063-1 .....................3913063-10 ...................3913063-11 ...................3913063-12 ...................3913063-13 ...................3913063-2 .....................3913063-3 .....................3913063-4 .....................3913063-5 .....................3913063-6 .....................3913063-7 .....................3913063-8 .....................3913063-9 .....................15, 4113064 ........................1513065 ........................1513066 ........................3913067 ........................8113068 ........................8113069 ........................27, 3113071 ........................2713072 ........................2713073-1 .....................2713073-10 ...................2713073-11 ...................2713073-3 .....................2713073-4 .....................2713073-5 .....................2713073-6 .....................2713073-7 .....................2713073-8 .....................2713073-9 .....................27, 7113078 ........................2713079 ........................17, 2113080 ........................2113080-1 .....................
PagePart Number
2113080-10 ...................2113080-2 .....................2113080-3 .....................2113080-4 .....................2113080-6 .....................2113080-7 .....................2113080-8 .....................2113080-9 .....................1713081 ........................2313081-1 .....................2313081-2 .....................2313081-3 .....................2313081-4 .....................2313081-5 .....................2313081-6 .....................2313081-7 .....................2313081-8 .....................9713082 ........................47, 61, 10313083 ........................47, 6113084 ........................3913086 ........................7913089 ........................8113090 ........................77, 8713091 ........................4913092 ........................7913094 ........................4913095 ........................1713096 ........................1713097 ........................17, 10313098 ........................47, 6113099 ........................47, 6113100 ........................4113103 ........................1713104 ........................4513107 ........................5313108 ........................45, 63, 6513112 ........................71, 9113113 ........................2713114 ........................4113115 ........................5313117 ........................4513118 ........................45, 63, 6513119 ........................43, 4513120 ........................4113121 ........................45, 63, 6513123 ........................95, 9713180 ........................9513181 ........................9513182 ........................35, 95, 9713183 ........................29, 9513188 ........................2913191 ........................2913192 ........................2913193 ........................9513200 ........................9513202 ........................9513203 ........................95, 9713204 ........................41, 47, 6113211 ........................15, 39, 4113212 ........................4113220 ........................4113221 ........................41, 63, 6513222 ........................63, 6513222-2 .....................6513222-4 .....................71, 9113231 ........................6713233 ........................1713234 ........................8113247 ........................77, 8713267 ........................37, 67, 6913268 ........................6713317 ........................69, 7313318 ........................67, 6913319 ........................25, 3313324 ........................
PagePart Number
2513328 ........................27, 3113337 ........................6913340 ........................6913341 ........................4113343 ........................6913346 ........................6913347 ........................2513349 ........................6913351 ........................6913352 ........................6913353 ........................2713359 ........................2713360 ........................2713365 ........................27, 3113366 ........................8113369 ........................8113371 ........................8113372 ........................6913373 ........................6713391 ........................6913408 ........................1713409 ........................2913410 ........................67, 6913413 ........................7713417 ........................5313422 ........................1513424 ........................4913430 ........................8113431 ........................8113432 ........................8113439 ........................6913442 ........................6913444 ........................6913445 ........................6913450 ........................8113454 ........................8113456 ........................4513470 ........................77, 8713471 ........................1713475 ........................2513476 ........................7713477 ........................5113480-S .....................5913481 ........................8313482 ........................6713485 ........................6913486 ........................6713496 ........................4513497 ........................1513503 ........................5913507 ........................5913508 ........................5913509 ........................5113511 ........................5113512 ........................9313516 ........................9313517 ........................9313518 ........................91, 9313519 ........................91, 9313520 ........................33, 91, 9313521 ........................9313522 ........................9313523 ........................9313524 ........................9313525 ........................9313526 ........................9313527 ........................9313528 ........................9313529 ........................2913538 ........................1513541 ........................8113561 ........................8113563 ........................4113572 ........................9313576 ........................
104 Z-30/20HD Part No. 139382
September 2014
Part Number Index
PagePart Number
9313577 ........................81, 8313581 ........................1713585 ........................1713586 ........................1713587 ........................6913590 ........................10313593 ........................25, 3313598 ........................10313600 ........................10313604 ........................10313605 ........................8913610 ........................8913612 ........................8913614 ........................73, 89, 9113615 ........................2913624P ......................2913625 ........................7313630 ........................3113635-1 .....................3113635-3 .....................3113635-4 .....................3113635-5 .....................3113635-6 .....................2713635-6P ...................3113636 ........................3113637 ........................3113638 ........................3113639 ........................3113642 ........................3113643 ........................7113649 ........................8513677P ......................8913681 ........................8513682 ........................9113685 ........................10313686 ........................8513693 ........................8513695 ........................8513701 ........................7313705 ........................7313706 ........................7313707 ........................8913708 ........................7313713 ........................7313714 ........................7313715 ........................7313721 ........................7313729 ........................6913729-PRO ................2713732 ........................3113734 ........................7313741 ........................27, 3113745 ........................3113748 ........................3113749 ........................27, 3113751 ........................3113752 ........................3113753 ........................33, 35, 63, 65, 9113755 ........................9113756 ........................9113757 ........................9113761 ........................9113761-4 .....................25, 3113770 ........................73, 8913775 ........................7313779 ........................8913781 ........................8913782 ........................89, 9113783 ........................9113787 ........................9113788 ........................9113789 ........................77, 8713798 ........................9113799 ........................8713802 ........................8713803 ........................
PagePart Number
7313804 ........................6913814 ........................7313820 ........................25, 3313822 ........................35, 8713825 ........................3513826 ........................9113830 ........................8513840 ........................3113845 ........................3113846 ........................7313848 ........................9113852 ........................3313854 ........................8713856 ........................8513859 ........................5113861 ........................8913869 ........................4713871 ........................3313873 ........................2513873P ......................3313874 ........................3313876 ........................33, 3913876-1 .....................3313877 ........................3513879 ........................3713883 ........................7713887 ........................3313895 ........................3313898 ........................3513902 ........................95139027 ......................3713907 ........................3713909 ........................3313912 ........................3313914 ........................3313915 ........................3713916 ........................3713917P ......................3313918 ........................3313920 ........................33, 3513921 ........................33, 3513922 ........................1913928 ........................5113930 ........................85139451 ......................3113948 ........................2513951P ......................1713976 ........................7313977 ........................11, 8713983 ........................3313984 ........................3313985 ........................5513998-2 .....................5513998-3 .....................45, 63, 65146164 ......................3314723 ........................871544 ..........................55, 5715513 ........................81, 8515519 ........................8715621 ........................3315622 ........................8515623 ........................67, 731569-387 ...................4315935 ........................75, 9115980 ........................11, 5116063 ........................8716064 ........................3516145 ........................3516146 ........................9116252 ........................9116254 ........................1716257 ........................8716397-S .....................75, 9116427 ........................11, 8716575 ........................8716576P ......................
PagePart Number
8716577P ......................9116589 ........................8916591 ........................8916592 ........................7516624 ........................5516660 ........................5516661 ........................3916890 ........................3916892 ........................3916892-1 .....................3916907 ........................39, 6316907-1 .....................9116997 ........................3917517P ......................5517560 ........................55, 5717649 ........................1917667 ........................1917668 ........................1917669 ........................1917670 ........................1117803 ........................1117804 ........................1117805 ........................35, 8117850 ........................3517946 ........................5517993 ........................1918078 ........................1119052 ........................3519162 ........................4319187 ........................8919331 ........................2519366 ........................2519367 ........................2519368 ........................2519388 ........................2719440 ........................10319506 ........................1919531 ........................1919533 ........................67, 10119802 ........................3919900 ........................3319919 ........................9119968 ........................8320262 ........................25, 3320494 ........................3720548 ........................3720576 ........................3120921 ........................5321138 ........................4521306 ........................3521542 ........................8922036 ........................65223763 ......................103226393 ......................3122881 ........................2723154-S .....................6723482 ........................5523618 ........................3524469 ........................1927262 ........................9127837 ........................2527936 ........................6928443 ........................5128987 ........................6729055 ........................8929223 ........................8929764 ........................77, 8731153 ........................3531331 ........................29, 95, 9732147 ........................29, 95, 9732148 ........................4533681 ........................2535091 ........................2535092 ........................8535108 ........................2535682 ........................
PagePart Number
8935831 ........................10135934 ........................5738155 ........................5738160 ........................5738161 ........................5740186 ........................5740318 ........................5740401 ........................9943958 ........................9943959 ........................4144586 ........................5344788 ........................5744794 ........................5744796 ........................5345087 ........................414513 ..........................1345401 ........................1345402 ........................1345403 ........................1345404 ........................9145481 ........................4345653 ........................1945844 ........................6545914 ........................6545915 ........................5746234 ........................5746239 ........................5746241 ........................5746246 ........................1946341 ........................10346970 ........................15, 17, 25, 27, 33, 41, 53, 67, 69, 73, 77, 81, 85
4828 ..........................
7149326 ........................7549327 ........................7149328 ........................7149329 ........................8549801 ........................815167 ..........................15, 17, 67, 695224 ..........................5752307 ........................27, 695361 ..........................8553819 ........................10356704 ........................2957881 ........................3558220 ........................3558221 ........................176002 ..........................256019 ..........................25, 45, 69, 816021 ..........................15, 416024 ..........................296037 ..........................316073 ..........................896086 ..........................17, 29, 37, 41, 51, 53, 69, 73, 79, 81, 85, 87
6090 ..........................
17, 29, 37, 41, 43, 49, 59, 69, 73, 81, 83, 85, 87
6091 ..........................
596095 ..........................416096 ..........................17, 41, 816097 ..........................816115 ..........................71, 916145 ..........................416175 ..........................17, 416178 ..........................41, 496179 ..........................15, 25, 27, 31, 33, 39, 41
6198 ..........................
17, 29, 41, 67, 816271 ..........................296272 ..........................29, 41, 51, 53, 69, 81, 87
6356 ..........................
81, 856550 ..........................
Part No. 139382 Z-30/20HD 105
September 2014
Part Number Index (continued)
PagePart Number
5765780 ........................176595 ..........................95, 976599 ..........................416600 ..........................276605 ..........................416606 ..........................17, 51, 69, 776622 ..........................41, 496637 ..........................37, 59, 69, 81, 856638 ..........................43, 71, 916647 ..........................416653 ..........................1766717 ........................816708 ..........................176830 ..........................656832 ..........................37, 67, 73, 816833 ..........................176873 ..........................816884 ..........................256886 ..........................59, 73, 81, 856888 ..........................876935 ..........................41, 556950 ..........................556974 ..........................416994 ..........................416995 ..........................45, 49, 63, 877056 ..........................697104 ..........................10372282 ........................5572321 ........................857265 ..........................857266 ..........................1177046 ........................17, 41, 53, 69, 7377692 ........................41, 438179 ..........................69, 898514 ..........................15, 818516 ..........................558721 ..........................558747 ..........................118765 ..........................4988356-127J5 .............41, 69, 838915 ..........................51, 858920 ..........................67, 699266 ..........................33, 69, 77, 8194195 ........................1039599-S .......................73T107819 ....................
106 Z-30/20HD Part No. 139382
September 2014
Part Number Index (continued)
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.
##10-24 x 1 3/4 Hex SHCS.....63
11-A Contact Assembly Consists of No.'s 2 &3.....23
1/2-13 x 4.5" GRD 5 BOLT.....251/4-20 x 1-1/4" GRD 5 Bolt.....691/4-20 x 4-1/2" GRD 5 Bolt.....2910 X .5 FLT TS SCREW.....51, 73, 77, 8710-24 x 3/4" HEX SHCS-Incl'd w/No. 3.....4510-32 X .75 TORX HD.BOLT GR.5.....55, 57
990 Male, 1/4 JIC x 3/8 SAE.....71
AAC RECEPTACLE-BOOM CHARGER.....19ACTUATOR ARM-SPEED LIMIT SWITCH....49ADAPTER,6402-4-4.....35ADJUSTING SCREW.....55ALARM, MECHANICAL,MODEL #660.....103ALARM,97DB ELECTRONIC.....41AMMETER-50HZ CHARGER (MAC).....19AMMETER-BOOM CHARGER.....19ANGLE ACTUATOR.....15ANGLE-COVER LOCATR(3 HOLES)-1".....59ANGLE-PLAT. STEP,HDBOOM-22".....85ASSY,TIRE & WH.,Z30HD,DRIVE,AF.....31ASSY,TIRE & WH.,Z30HD,DRIVE,FF.....31ASSY,TIRE & WH.,Z30HD,STEER,AF.....31ASSY,TIRE & WH.,Z30HD,STEER,FF.....31ASSY.,SECONDARY BOOM,Z30/20.....67AXLE MOUNT WELDMENT,LH-500 LB......31AXLE MOUNT WELDMENT,RH-500 LB......31AXLE-300 LB SPINDLE YOKE.....27, 31AXLE-500 LB SPINDLE YOKE.....27, 31
BBACK PLATE-13060 BRAKE.....25Back-Up Ring.....71Back-Up, Piston.....71Backup Ring.....75BALL KNOB,PLAT.LOCK , 1" DIA......81BALL KNOB,SPEED LEV.-1.375"DIA.....79BAT.CABLE ASSY-BAT.BOX.....29BAT.CABLE ASSY-BAT.BOX CAB.KIT.....29BATT. BOX COVER W/DECAL,PAINT.....29BATT.BOX W/CABLES & DECALS-Z30.....29Battery - 6 Volt, 220A, H, Group GC2H(H-11-3/8" x W-10-3/8" x D-7-3/16").....29
BATTERY BOX CABLE KIT.....29Battery Box Inst......15BATTERY BOX POWER CORD ASSY.......29, 95
BATTERY BOX WELDMENT-BOOM.....29BATTERY CABLE ASSY-LH CAB.BUND.....95BATTERY CABLE ASSY-RH CAB.BUND.....95BATTERY CHARGE IND. ACCESS......103BATTERY CHARGE INDICATOR,36V.....103BATTERY HOLD DOWN ANGLE,PTD.....29BATTERY-245AH SHORT VERSION**.....29BATTERY-245AH TALL VERSION**.....29
BEARING,1.25 ID X 1.5 OD X 1.5.....67, 69, 73BEARING,GARLOCK,16DU08.....73, 89, 91BEARING,INNER, 13073-7 HUB KIT.....27BEARING,OUTER 13073-7 HUB KIT.....27BEARING,TURNTABLE **OLD Z30/20.....15BOLT-WHEEL LUG,500 LB BOOM.....31BOOM END COVER.....77Boom Lifting Cylinder.....67, 69BOOM REST PAD (.5 MATL)---4".....67Boom Riser.....69BOOM RISER WELD-500(AFTERBR).....73BRACKET-LH, BRAKE P.C. BOARD.....37BRACKET-RH, BRAKE P.C. BOARD.....37BRAKE ACC.KIT, SWING Z30HD.....39BRAKE CALIPER.....33BRAKE CALIPER BRACKET WELDMENT...33BRAKE CALIPER PUCK,1 PC.....33, 39BRAKE CALIPER(Z30HD SWING OLD).....39BRAKE COVER STAMPING --(BLUE).....25BRAKE DISC - (BLUE).....39BRAKE DISC, 10".....33BRAKE MANIFOLD-Z30/20 (VERS.2).....35BRAKE SUPPORT WELDMENT.....33BRAKE-7/8" BORE W/MAN. RELEA.....25BRAKE-SPLINED DRIVE HUB %%.....25BREATHER CAP W/DIPSTICK.....41, 55BREATHER CAP, ALUMINUMPRODUCT.....41, 55
BREATHER CAP,MONARCH.....57BRONZE GEAR-ROT.GEARBOX,BLOOM....39BRUSH & HOLDER 13998-1 MOTOR*.....55BRUSH KIT,MONARCH, (4 PIECES).....57BRUSH RIGGING,13062,23403***.....25BUMPER WELDMENT.....15BUMPER,RUBBER-1 X 1.5.....87BUSHING 1.25 X 1 X 1, OILITE.....27BUSHING 2.25 X 2 X .75, OILITE.....81BUSHING, 1.5 X 1.25 X 1,OILITE.....27, 67, 69BUSHING,140140-12-6.....53BUSHING,140140-4-2.....91BUSHING,FLANGE .875 X 1 X .625.....89
CCABLE ASSY #4 BLK B(-)/AP-D1.....95Cable Guide.....69CABLE SQUEEZE CONN.,XTRA LRG.....87CABLE TIE,11.5" BLACK.....69CAP, DUST, 13635 HUB KIT.....31CAP, DUST, 13635 HUB KIT,BLUE.....27CAPACITOR,6 MFD,660VAC-CHARGR*.....19CAPACITOR,SCR CONTROL.....21CASTLE NUT-300# HUB KIT.....27CHANNEL,LWR-PLASTIC TRACK%%.....73CHANNEL,UPPER-PLASTIC TRACK.....73CHARGER, 110/60--GENIE BOOM.....17CHARGER, 110/60--GENIE BOOM***.....19CHARGER-220/50 GENIE BOOM**.....19CHARGER-REMOTE,115V/60HZ-BOOM.....17CHECK CAP ASSEMBLY, STONE.....55CIRCUIT BREAKER-50HZ CHARGER.....19CLAMP,0.50,#8 X 1/4,RUB CUSH........37, 67, 73, 81
CLAMP,0.75,#12 X 1/4,RUB CUSH......37, 67, 69
CLAMP,1.88,#30 X 1/4,RUB CUSH.....41CLAMP,HOSE,2.25" DIA......69
CLIP,HAIR PIN .125 X 3.25.....33, 59CLIP-RELAY RETAINING.....37CLUTCH COLLAR%%.....89Coil Cord Assembly.....69COIL WITH DE CONNECTOR.....65COIL,1A,REVERSER PANEL.....23COIL,36V,13060 BRAKE.....25COIL,DO1,20VDC.....65COIL,F & R,REVERSER PANEL.....23CONN HOUSING SBX175, BATT.....29, 95, 97CONN,SQUEEZE,1/2NPT .38-.50,SM.......45, 49, 63, 87
CONNECTOR,070102-6-6.....53CONNECTOR,070120-4-4....33, 35, 63, 65, 91CONNECTOR,070120-4-6.....91CONNECTOR,070120-6-4.....91CONNECTOR,070120-8-4.....45, 63, 65Consists of Items 9-14.....71CONTACT ASM STATION, REV.PANEL.....23CONTACT ASSEMBLY.....17CONTACT MOVE.ASM,REVERSE.PANEL...23CONTACT, STNRY.CHNGOVR ASM.....23CONTACT,MOVEABLE, RVRSR PANEL.....23C O N T A C T O R , D U A L , S T A T I O NCHNGOVR.....23
Control Box.....85CONTROL BOX GUARD (PRI. BOOM).....77CONTROL BOX W/DECALS.....77CONTROL BOX,GROUND,30/20.....51CONTROL BOX-HD W/LEVELING-BLUE.....87Control Cable, #16-12 x 576".....87CONTROL ROD HUB.....79CORK GASKET-SLIP YOKE (STD,HD).....33COTTER PIN-300# HUB KIT.....27COUPLER HALF, 2 INCH (STEEL).....25COUPLER HALF, 4 INCH (ALUM).....25, 33COUPLER,GALV......41COUPLER,MTR.,DU-1007 (13998)**.....55COUPLER-19162 POWER UNIT.....35COUPLING-RUBBER, #0 SIZE 4.....25COVER ASSY "FIBERGLASS",RR Z30.....59COVER ASSY FIBERGLASS RF Z30.....59COVER ASSY, FIBERGLASS--L.F......59COVER ASSY,FIBERGLASS,L REAR.....59COVER GASKET KIT.....39COVER HOLD DOWN WELDMENT.....59COVER LOCATOR WELDMENT.....59COVER, AUXILIARY POWER SWITCH.....77, 87
COVER,HANDY BOX.....17COVER,PRI.EXTENSION TUBE-4.38".....73COVER-13770 AXLE GEARBOX.....25, 33COVER-DIR./ACCELLERATOR SWITCH.....79CYLINDER KIT,MASTER-GENIE BOOM....75, 91
CYLINDER WELDMENT-BOOM LIFTING...71, 91
CYLINDER,HYD-1.5 X 84 X 114.50.....71CYLINDER,HYD-2 X 6 X 16.25.....27, 71
DDECAL KIT,Z30/20HD, COSMETIC.....11DECAL KIT,Z30/20HD, REF......11DECAL KIT,Z30/20HD, WARNING.....11DECAL PLATE W/DECALS-500# PLAT.....85
Part No. 139382 Z-30/20HD 107
September 2014
Part Description Index
DECAL"TURRET ROT." (TURNTABLE).....13, 51
DECAL,"CAUTION BODY BELT" BOOM.....11DECAL,"DANGER BATTERY GAS"BOOM...13D E C A L , " E L E C T R O C U T I O NHAZARD"GB.....11, 13
DECAL,"FORWARD-REVERSE" BOOM.....11DECAL,"GENIE BOOM"WITH STRIPES.....11DECAL,30/20HD,ALL BLUE.....11DECAL,300 LB. MAX. PLC.....11DECAL,500 LB CAPACITY,GB.....11, 13DECAL,BATTERY CHARGER, BOOM.....13DECAL,BATTERY CONNECT"Z45DC.....13DECAL,BATTERY PACK, BOOM.....13DECAL,BOOM, 6" X 15".....11DECAL,BRAKE SWITCH INSTRUCT.".....11DECAL,BRAKE SWITCH INSTRUCTION.....83DECAL,CAUTION AIR FILLED TIRES....11, 13DECAL,FORK LIFTING" BOOM.....11DECAL,FORWARD ARROW.....13DECAL,GENIE BOOM".....13DECAL,GENIE" 6" X 19" (BOOM).....11DECAL,HAND PUMP OPER.(6-25-86).....43DECAL,LEFT ARROW.....13DECAL,LEFT-RIGHT" 300LB BOOM.....79DECAL,NEUTRAL/PLAT.LEVEL(PLAT)......11, 87
DECAL,NON-INSULATED PLATFORM......11, 13
DECAL,OPERATING INSTRUCT-500LB.....11DECAL,PLAT.ROTATION INTRUCTION.....11DECAL,POWER TO PLAT." BOOM.....13DECAL,PUMP ON"-(TURNTABLE).....13, 51DECAL,REVERSE ARROW.....13DECAL,RIGHT ARROW.....13DECAL,RIGHT-LEFT" 500LB BOOM.....11, 87DECAL,SAFETY RULES,BOOM.....11DECAL,TRANS. TIE DOWN BOOM.....13DECAL,TURRET ROT.(PLAT) 500LB.....87DECAL,TURRET ROT.(TURN) 500LB.....11, 51DECAL,WHITE STRIPING, G. BOOM.....11DECAL,Z-30/20" WITH STRIPES.....11DIODE,2 AMP.....47, 61, 103DIPSTICK,15917 POWER UNIT.....35DIRECT / ACCEL. SWITCH W/DECAL.....77DISC SPRING-2.50 X 1.063.....89DRIVE REDUCER KIT,Z30.....25DRIVE SHAFT-STANDARD AND HD.....25DRIVE SHAFT-STANDARD AND HD!!.....33Drive Train Inst. - ref. to fig. #6-8.....15DRIVER,REVERSER PANEL.....23
EElbow, Male, 1/4 JIC x 3/8 SAE.....91ELBOW,070202-4-2.....33ELBOW,070202-4-4.....43, 71, 91ELBOW,070202-4-6.....27ELBOW,070202-4-8.....41ELBOW,070202-6-6.....41, 53ELBOW,070220-4-4.....33, 35ELBOW,070220-6-6.....43, 45ELBOW,071502-6-6.....41ELEC.CORD ASSY,16-2 LH CAB.BUN......35, 95, 97
ELEC.CORD ASSY-16/4 SJO,RHBUND.....95, 97
Ext. Cylinder Assembly.....69EXTENSION CYLINDER.....93Extension Tube-Primary Boom.....73
EXTENSION VALVE.....93
FF & R Contact Assembly - Consists of No.'s8-11.....23
FIELD/OPT,LVI/BCI 48/36 Z-30.....103FILTER ASSEMBLY.....93FILTER ASSY .75"NPT**.....53FILTER BRACKET WELDMENT.....53FILTER ELEMENT,10MICRON,PAPER*.....53FILTER,PICK-UP SCREEN***.....57FILTER--RETURN LINE.....53FILTER-RETURN 10 MICRON**.....53FLANGE,T.T. GEARBOX MOTOR.....39FLANGE-BEARING.....89FLAPPER PLATE-13060 BRAKE.....25FLARE TUBE ASSY-SLAVE CYLINDER.....91FLASHING BEACON OPTION-Z/30.....103FLASHTUBE,STRAIGHT,360DEG,BULB....103FLASHTUBE,U SHAPED,360DEG,BULB...103FLATBAR-10.62"MOTOR BRACKET%%.....25FLATBAR-SCR SPACER---1".....17Foot Switch Assembly.....85FOOT SWITCH ASSY-BOOM.....81, 83Foot Switch Cord, 16-2 x 38".....87FOOT SWITCH GUARD W/DECALS.....83FOOT SWITCH MOUNTING PLATE-6".....85FOOT SWITCH***.....83Front-end/Steering Inst......15FUSE ASSY-BOOM CHARGER.....19FUSE BLOCK, ANN & ANL FUSE.....17FUSE HOLDER,2 POLE.....17FUSE,10 AMP.....17FUSE,15 AMP,TYPE 3AG.....19FUSE,300 AMP,VERY FAST ACTING.....17
GGASKET KIT-TURN.GEARBOX MOTOR.....39Gasket w/"O" Rings.....45GAUGE-SIGHT.....57GEARBOX ASSY-W/PLAT.LEVELING.....89GEARBOX BRACKET.....41GEARBOX CASTING, PLAT.ROTATE%%.....89GEARBOX COUPLER.....39GEARBOX COVER-PLAT.PIVOT W/LVL.....89GEARBOX W/O TIE RODS.....39Gland Static Seal.....71, 75GROUND CONNECTOR,1/2".....17, 51, 69, 77GUIDE-PRI.EXT.CYL.ROD(300#)-6".....69
HHAND PUMP.....93Hand Pump.....41HAND PUMP,Z30 W/MTG. BRACKETS*.....43HANDY BOX,STD.,SINGLE SIZE.....17HEATSINK ASSY W/DIODES (23442).....19HOSE ASSY,500# PRI.B.LIF-20.5".....91HOSE ASSY,EX.RE.B,P-VBB,204.5".....93HOSE ASSY,EX.RE.B,V-VBA,202.6".....93HOSE ASSY,EXTENSION CYL-100.7".....93HOSE ASSY,HAND PUMP-VB,---13".....93HOSE ASSY,HAND PUMP-VB,32.50".....93HOSE ASSY,LIFT CYLINDER--22".....93HOSE ASSY,POWER UNIT-VB,P-25.5.....93HOSE ASSY,PRI-VB/A-V,-179.9".....91, 93HOSE ASSY,PRI-VB/B-P,181.75".....91, 93HOSE ASSY,SEC-VB/B-P,31.5".....93HOSE ASSY,STEER.CYL-VB--65.5".....93
HOSE ASSY,VB-HAND PUMP,13.5".....93HOSE ASSY--HAND PUMP TO MNFLD.....93HOSE ASSY-MNFLD TO GEARBOX.....93HOSE ASSY-MNFLD/ROT.GEARBOX.....93HOSE ASSY-VALVE/MASTER-32.5".....91HOSE ASSY-VALVE/SLAVE-254.5".....91HOSE ASSY-VALVE/TANK-218.5".....91HOUR METER ACCESSORY-Z30/20.....103HOUR METER,10-80 VOLTS***.....103HUB KIT,ARMSTRONG.....31HUB REPAIR KIT, 500 LB BOOM.....31HUB REPAIR KIT-300 LB......27HUB--DISC BRAKE.....33HYD.CONTROL VALVE 5 STATION......41, 63, 65
HYD.HOSE ASSY W/FITTINGS-29.75.......33, 91, 93
HYDR. MOTOR-TURNTABLE GEARBOX.....39Hydraulic Filter Assembly.....41HYDRAULIC POWER UNIT.....93Hydraulic Power Unit.....41HYDRAULIC VALVE BLOCK.....93
IINSTRUCT.TUBE W/CAPS-1.75 X 12.....41INSULATOR,THREADED GROUNDWIRE....17
KKEY, DRIVE SHAFT 2".....25, 33KEY,(13060-1).....25KEY,2 3/4" (13060).....25KEY,3/8"X3/8"X1-7/16"-ROT.GBOX.....39KEY-CLUTCH COLLAR.....89KEY-Z30/20 REDUCER/DRIVE SHAFT.....33KIT,REPAIR,CALIPER (16892)***.....39
LLATCH, RUBBER, 3-13/32 X 1-7/8.....29LENS,AMBER,STROBE,FIREBOLT.....103LINK--(BORED).....67Lock Wire.....71LOCKING ASSEMBLY.....39LOCKNUT,ELEC,1/2".....87Lower Control Box.....41LUG NUT-300# HUB KIT.....27LUG-EXTENSION CYLINDER.....69
MMANIFOLD AND ADAPTER.....55Manifold-5 Station.....63, 65MANIFOLD-HYDRAULIC.....45MANUAL,OP.INST.Z30/20HD,PRE'90.....11Master Cylinder.....73MICROSWITCH,13482 FOOTSWITCH.....83Midrail Cushion.....85MIDRAIL GUIDE ( HOOK ).....81, 85MOTOR.....55MOTOR 36VDC (40186).....57MOTOR BRUSH-ELEC.DRIVE MOTOR.....25MOTOR MNT BOLT W/WASHR,5/16-18.....39MOTOR SEAL KIT (GEARBOX)******.....39MOTOR,36V (BRAKE POWER UNIT)*......35, 81
MOTOR,ELECTRIC,DRIVE OLD Z30.....25
NNIPPLE,GALV.,3/8 X 2.5.....41
108 Z-30/20HD Part No. 139382
September 2014
Part Description Index (continued)
NUT,HEX,10-32.....55, 57NUT,HEX,5/16-18,GR5.....29NUT,LP NYLOCK,1-12.....89NUT,LP NYLOCK,1/2-13.....89NUT,LP NYLOCK,5/16-18.....17NUT,LUG,1/2-20 X 90DEG-13/16HX.....25, 31NUT,NYLOCK,1-8.....89NUT,NYLOCK,1/2-13.....15, 25, 27, 31, 33, 39, 41
NUT,NYLOCK,1/4-20.....17, 29, 37, 41, 43, 49, 59, 69, 73, 81, 83, 85, 87
NUT,NYLOCK,10-32.....17, 41NUT,NYLOCK,3/4-10.....15NUT,NYLOCK,3/8-16.....15, 17, 25, 27, 33, 41, 53, 67, 69, 73, 77, 81, 85
NUT,NYLOCK,5/16-24.....87NUT,NYLOCK,5/8-11.....15, 41NUT,NYLOCK,5/8-18.....69NUT,NYLOCK,6-32.....17, 49NUT,SPINDLE,3/4-16.....31NUTSERT,3/8-16 STEEL CAD PLTD....17, 69, 81
OO-Ring.....71O-Ring (ARP #110).....71O-RING, .28 O.D.X .16 I.D......35O-RING, DO1 VALVE.....65O-RING,GEARBOX MOTOR.....39O-RING; .5" OD x .063" THK.....65OBS.-}13883(5)13907(2)13909(1).....31OBS.SEE 13996-CYL.SUPT.WELD.....69OBS.SEE 6599 @ 23"-14/3 SO.....17Outer Tube Weldment-Primary Boom.....73OUTLET CONVERSION KIT.....77, 87OUTLET,110V GFCI***.....17
PPCB,ASSY,300 LB ONLY.....47PCB,ASSY,500 LB ONLY**.....41, 47, 61PCB,ASSY,BOOM BRAKES.....37PIN HOUSING.....81PIN, 1.25DIA. X 7.25LG, 2HOLE.....31PIN,1 X 4.....73PIN,1 X 6.....73PIN,1.00DIAX4.75LG,2HOLE.....73PIN,BOOM PIV.TURN.RISE-13.75".....67PIN,BOOM RISER PIVOT-15.625".....67PIN,CALIP/BRKT INSTALL----4.75.....33PIN,CLEVIS,1 X 2.5 LG......27PIN,COTTER,.125 X 1.5.....27, 69PIN,COTTER,.25 X 1.5.....73PIN,CYLINDER MOUNT,4".....67, 69PIN,KING,7.25", Z30/20.....27PIN,LOCK-1 X 6.....15PIN,MASTER CYL.MNT.,1 X 4.25".....73PIN,ROLL,.125 X .5.....25, 33, 81PIN,ROLL,.25 X .625.....73PIN,ROLL,.25 X 1.5.....89PIN-PRIMARY BOOM PIVOT-11.375".....69, 73PIN-PRIMARY EXT.CYL.MOUNT,2".....69Piston Crown Seal.....75Piston Seal.....71, 75PISTON-SLAVE CYL.(CROWN SEAL).....75PIVOT CASTING, PLAT. ROTATE.....89Pivot Spacer.....69PLAT CONTROL BOX RAIL.....85
PLAT. ASSY W/DECALS-HD&Z45'4FT.......81, 85
PLAT. ASSY--300 LB BOOM.....81PLAT. BEARING BLOCK.....81PLAT.CNTRL.BOX COVER-3HOLE 3&5.....77PLAT.CNTRL.BOX COVER-4HOLE,500.....87PLAT.W/DECALS-EURO,Z45& HD,4FT.....85PLAT.WLDMNT,ALUM-DOMESTC, 4'.....85PLATE,DISC BRAKE MOUNT-DRILLED.....33PLATE-GEARBOX, REAR.....25, 33PLATE-PLATFORM LOCK (DRILLED).....81PLATE-RET.,TAP BLOCK(LG)-5.25".....69PLATE-RETAIN.,TAP BLOCK(SM)-3".....69Platform Control Box.....69PLATFORM CONTROL BOX ASSY-500#...77, 87
PLATFORM DECAL PLATE W/DECALS.....81Platform Gearbox Assembly.....85PLATFORM GRATING-45 X 27 (BLUE).....85PLATFORM LEVEL ACCESS-(FIELD).....91PLATFORM PIVOT ASSY,30/20.....89PLATFORM RAILING WELDMENT.....81PLATFORM STOP & BEARING MOUNT.....81PLATFORM SUPPORT WELDMENT-300#...81Plug.....45PLUG(1450G2).....51PLUG,DRAIN,MONARCH,42401,42403.....57PLUG,ELECTRICAL,DOMESTIC.....17PLUG,MALE,090109B-8.....45PLUG,PIPE,STL,SQ HEAD,3/8***.....55PLYWOOD PLATFORM--300 LB BOOM.....81POTENTIOMETER,DIR/ACCEL.SWITCH...79, 87
POWER UNIT ASSY--BOOM BRAKES.....33POWER UNIT ASSY--BOOM BRAKES**.....35POWER UNIT ASSY-PLAT.LEVELING.....91POWER UNIT,FUNCTION,36VDC***.....57POWER UNIT-36VDC-DISC BRAKE**.....35PRI.BOOM TUBE ASSY-500 LB***.....69PRIMARY BOOM--(BORED)-300LB.....69PRIMARY CYLINDER MOUNT.....69PRIMARY LIFT CYLINDER.....93PRIMARY LIFT VALVE.....93PUMP KIT-DB1005,06.....55PUMP,MONARCH (36447,36178)***.....57
RREAREND WELD-500 LB BOOM.....25REAREND WELD-500 LB BOOM OBS.....31REAREND WELDMENT-300 LB BOOM.....25RECEPTICAL,SNAP-IN (1450G1).....51RECTIFIER,NO.4.....21RECTIFIER-50HZ CHARGER (MAC).....19RECTIFIER.NO.3,SILICON.....21REDUCER,STR.THREAD,1/2-3/8.....45, 63, 65RELAY,CHARGER .TIMER(19531/32).....19RELAY,CHARGER TIMER**.....19RELAY,DPDT,(BOOM BRAKES)Z30HD.....37RELAY,DPDT,W/MAGNETIC BLOWOUT.....37RELAY,TIME DELAY,BOOM BRAKES.....37RELIEF VALVE KIT**.....55REPAIR KIT,CABLE TRACK,7-LINK.....73RESERVOIR.....55RESERVOIR,MONARCH,42401,Z30STD.....57RESERVOIR-19162 PWR UNIT.....35RESISTOR,10 OHM, 1/2 WATT CF.....47, 61RESISTOR,3.3K OHM,.25W.....47, 61RETRO KIT, SLAVE CYL. OLD Z30.....75, 91RETRO KIT,CABL TRAC Z30,300#**....67, 101
RIM,V24RT/Z30HD,15X8(6 HOLE).....31RIM,Z30HD,15 X 8(8 HOLE).....31RISER ASSEMBLY,30/20.....67RIVET,ALUM,ALUM,P,.156 X .375.....51, 85RIVET,STEEL,P, .25 X .375.....85RIVET,STL,ST.MAN,P,.125 X .25.....29RIVET,STL,STL,P,.25 X .75.....85RIVET,STL,STL.MAN,P,.25 X .25....17, 29, 41, 67, 81
Rod Seal.....71, 75Rod Static Seal.....71, 75Rod Wiper.....71, 75ROD-CONTROL LEVER, ZINC.....79Rotation Limit Switch.....41ROTATION VALVE.....93ROTOR-13060 BRAKE.....25
SSame as item 3.....27SCR CONTROL ( COMPLETE ).....17, 21SCR COVER W/DECALS & PAINT.....17SCR PWR CORD ASSY-LH CAB.BUND.....95, 97
SCR Tray.....17SCR, RECTIFIER,NO.1.....21SCR, RECTIFIER,NO.2,SILICON.....21SCR, RECTIFIER,NO.2/NO.5.....21SCR, THERMAL PROTECTER,.....21SCR-CONTROL CARD-EV10-CONTROL.....21SCR/Charger Module.....15SCREW,FHM,10-32 X 1.....17SCREW,FHM,3/8-16 X 1.....67, 69SCREW,FHS,1/4-20 X .75.....69, 89SCREW,HHC,1/2-13 X 2 GR5.....41SCREW,HHC,1/2-13 X 4.5,GRD.8.....33SCREW,HHC,1/2-13 X 5,GRD.8.....15, 27SCREW,HHC,1/2-13 X 5.5,GRD.8.....31SCREW,HHC,1/2-13 X 6.5.....39, 41SCREW,HHC,1/4-20 X .75.......17, 29, 37, 41, 51, 53, 69, 73, 79, 81, 85, 87
SCREW,HHC,1/4-20 X 1.....59, 73, 81, 85SCREW,HHC,1/4-20 X 1.25.....41, 69, 83SCREW,HHC,1/4-20 X 1.5.....71, 91SCREW,HHC,1/4-20 X 1.75.....41, 49SCREW,HHC,1/4-20 X 2.25.....41, 43SCREW,HHC,1/4-20 X 2.5.....81SCREW,HHC,1/4-20 X 3.....91SCREW,HHC,1/4-20 X 3.5.....81SCREW,HHC,3/4-10 X 10.....15SCREW,HHC,3/4-10X9" GR5.....15SCREW,HHC,3/8-16 X .625.....45SCREW,HHC,3/8-16 X .75,GR 8.....33, 69, 77, 81
SCREW,HHC,3/8-16 X 1.....41SCREW,HHC,3/8-16 X 1 GRD 8.....17, 41, 53, 69, 73
SCREW,HHC,3/8-16 X 1.25 GRD 5.....25SCREW,HHC,3/8-16 X 1.50,GR5.....15, 81SCREW,HHC,3/8-16 X 1.75,GRD.8.....33SCREW,HHC,3/8-16 X 2.....15, 17, 67, 69SCREW,HHC,3/8-16 X 2.25.....81SCREW,HHC,3/8-16 X 3.5,GR5.....27SCREW,HHC,5/16-18 X 1 GR5......17, 25, 29, 89
SCREW,HHC,5/16-18 X 1.25.....25SCREW,HHC,5/16-18 X 1.75.....33SCREW,HHC,5/8-11 X 3 GRD.8.....15SCREW,HHC,5/8-11 X 3.5 GRD.8.....41SCREW,RHM,10-32 X .75.....41
Part No. 139382 Z-30/20HD 109
September 2014
Part Description Index (continued)
SCREW,RHM,10-32 X 1.25.....41, 49SCREW,RHM,6-32 X .75.....17, 49SCREW,SET,HS 1/4-28 X .375.....25, 79SCREW,SET,HS 3/8-16 X .375.....25, 33SCREW,SHC,10-24 x 1.75.....65SCREW,SHC,10-24 X 3.75.....45SEAL KIT (45497 & 45653 PUMPS).....43SEAL KIT,13876 CALIPER.....33SEAL KIT,UNIVERSAL(EXT CYL)**.....71SEAL KIT,UNIVERSAL(LIFT CYL)**.....71SEAL KIT,UNIVERSL(MASTER CYL)*.....75SEAL KIT,UNIVERSL(STEER CYL)**.....71SEAL, INPUT SHAFT-SPD REDUCER.....25SEAL, OIL,470094 PLAT.GEARBOX.....89SEAL, PUMP SHAFT.....55SEAL,MOTOR.....57SEAL,O-RING,PUMP***.....57SEAL,OIL,T.T.GRBOX OUTPUT.SHFT.....39SEAL,OUTPUT SHAFT-SPD REDUCER.....25SEAL-13770 REAREND AXLE.....31SEAL-GREASE,300#.....27SEAL-HIGH PRESSURE PORT.....55SECONDARY LIFT CYLINDER.....93SECONDARY LIFT VALVE.....93SENSOR,LEVEL 4.5***.....41SERIAL # LABEL,MYLAR 4X8***.....11SHAFT,OUTPUT, 1.5DIA-ROT.GRBOX.....39SHIM,PRIMARY BOOM SLIDE BLOCK.....67, 69
SHIM-TURNTABLE GEARBOX.....15SHOCK ABSORBER.....81Slave Cylinder.....73SLIDE BLOCK-PRIMARY BOOM---2".....69SLIDE BLOCK-PRIMARY EXT.-6.375.....69SLIDE BLOCK-PRIMARY EXTEN.--5".....69SOLENOID COIL,(BOOM BRAKES)***.....35SOLENOID COIL,4 WAY 3 POS.....63SOLENOID-24 VOLT COIL DC(BOOM).....17SPACER - .50.....41SPACER, NYLON-.0625 X 3 X 2 GB.....81SPACER-PRI.EXT.CYL.MOUNT 5".....69SPICER FLANGE YOKE.....33SPICER FLANGE YOKE (BLUE).....25SPICER YOKE SHAFT.....33SPIN/TIE LUG ASSY-LH/500LB.....31SPIN/TIE LUG ASSY-RH/500LB.....31SPINDLE/CYL LUG Z30HD LH.....27SPINDLE/CYL LUG Z30HD RH.....27SPLICER, TUBE, 500LB ALUM.PLAT.....85SPRING & BALL (CHECK) STONE,DC.....55SPRING AND BALL - RELIEF.....55SPRING RETAIN-BOOM HY.PWR.UNIT.....55SPRING,BELLEVILLE,16892 CALIPER.....39SPRING,LOCK PIN.....81Steel Angle (rear).....29STEERING CYLINDER.....93STEERING VALVE.....93STOP PIN - ZINC PLTD%%.....81STROBE,FIREBOLT,12-80VDC,AMB**.....103SUPPORT,UPPER CHAN.PLAST.TRACK....73SWITCH ASSY, LIMIT, SPEED.....41SWITCH ASSY,REMOTE BRAKE REL......51SWITCH BOX,NON-METALIC,SINGLE......77, 87
SWITCH MOUNT.....49SWITCH PANEL W/COVER-(BLUE).....87SWITCH,1A & DIRECT.CONTROL.....79SWITCH,BRAKE PRESSURE.....35SWITCH,GE DIR/ACC,CUT/DRILLED.....87
SWITCH,GE,DIRECT./ACELLERATOR.....79SWITCH,LIMIT,ROTATION.....49SWITCH,LIMIT,W/6.25"SPRING ARM.....49SWITCH,SPST,REMO.BRAKE RELEASE....51SWITCH,TOGGLE,DPDT,2POS MOMEN.....51SWITCH,TOGGLE,DPDT,3POS MAINT.....77, 87
SWITCH,TOGGLE,DPDT,3POS MOMEN.....87SWITCH,TOGGLE,DPST,2POS MAINT.....77, 87
S W I T C H , T O G G L E , S P D T , 3 P O SMOMEN*.....51, 77, 87
TTEE,RUN,070428-6-4.....71, 91TEE,RUN,070428-6-6.....45, 63, 65TEE,RUN,070432-4.....91Terminal Strip - 10 Pole.....47, 61TERMINAL STRIP,10 POLE.....17, 103TERMINAL,5/16 RING,#2 CABLE.....29, 95, 97TERMINAL,COUPLER,MALE,14-16GA.....35, 87
TERMINAL,FEM.BUTT SEAM:16/14.....35TERMINAL,FLAG.90 DEG.BLUE.....65TERMINAL,RING,RED,.313,INSUL......17TIE ROD WELDMENT-300 lb.....27TIE ROD WELDMENT-500 LB.....27, 31TIMER ASSY(13008 BOOM CHARGER).....19TIMER ASSY, (45380 CHARGER).....19TIMER-50HZ CHARGER (MAC).....19TIRE TUBE 7.00-15.....25, 27TIRE TUBE, FOR 13637.....31TIRE, 7.00-15LT 8 PLY.....25, 27TIRE,Z30/20HD,11L X 15%%.....31TOE BOARD W/DECALS-GENIE BOOM.....81TOEBOARD, 4' PLATFORM.....85TOOL TRAY ACCESSORY***.....103TRACK,PLASTIC CABLE,35 LINK.....73TRANSFORMER,SCR CONTROL.....21TUBE - SUCTION, PWR UNIT, TMZ.....57TUBE,RD,STL 1.44 X .065.....67, 73TUBE,SLIDING MIDRAIL,20.69-INCHES(UNPAINTED).....85
TUBE,SLIDING MIDRAIL,PAINTED.....85TUBE-FRONT AXLE,500 LB.....27TUBE-PLAT.PIVOT ROD COLLAR-.75.....81TUBE-PRI.BOOM EXT.500LB.BOOM**.....69TUBE-SLIDING MIDRAIL-19.18".....81TURN.CONTR.BOX COVER-W/DECALS.....51TURN.GEARBX ASSY-LESS HY.MOTOR.....39TURNTABLE COVER SUPPORTWELDMT.....59
TURNTABLE GEAR BOX.....93TURNTABLE GEARBOX ASSY.....15, 41TURNTABLE GEARBOX ASSY**.....39
UU-BOLT KIT (1 BOX).....25, 33U-BOLT, 1/2-13 X 5 GRADE 5 STL.....25U-BOLT,1/2-13 X 5 GRD.5 STL**.....31U-BOLT,3/8 X 1 YZ.....81, 85U-Cup, Rod Seal.....71U-JOINT KIT.....25, 33
VVALVE ASSY,BLEED***.....91Valve Block.....73VALVE CARTRIDGE,RELIEF-400 PSI.....35
VALVE KIT,D03.....45, 63, 65VALVE,CHECK.....91VALVE,CHECK-BOOM HY.PWR.UNIT.....55VALVE,HOLDING.....71, 91VALVE,HOLDING,GASKET MOUNTED.....91VALVE,MANUAL.POPPET PLAT.LEVEL.....91VALVE,PRESSURE/FLOW CONTROL.....39VALVE,RELIEF (18660).....91VALVE,RELIEF 1000 PSI.....63, 65VALVE,RELIEF 1000 PSI,S60/V24D.....91VALVE,RELIEF 500 PSI.....65VALVE,RELIEF FOR 16907 BLOCK.....39, 63VALVE,RELIEF KIT,MONARCH 42401.....57VALVE,RELIEF, RV14, DC STONE**.....55VALVE,RELIEF, RV16, DC STONE.....55VALVE,RELIEF,(SINGLE).....45VALVE,RELIEF,CROSS PORT (DUAL).....45VALVE,SOLENOID***.....35VALVE-CHECK KIT.....57VALVE-PLATFORM LEVELING.....91
WWASHER,300# HUB KIT.....27WASHER,FENDER,.25 X 1.25 X.062.....85WASHER,FLAT,.5 HARDENED.....15WASHER,FLAT,.625 HARDENED.....15, 41WASHER,FLAT,1.063 X 2 X .134.....73, 89WASHER,FLAT,USS,1/2",Y.....59WASHER,FLAT,USS,1/4"Y.......37, 59, 69, 81, 85
WASHER,FLAT,USS,3/8",Y.....17, 41, 81WASHER,LOCK,.25.....29, 41, 51, 53, 69, 81, 87
WASHER,LOCK,.313.....25WASHER,LOCK,.375.....25, 45, 69, 81WASHER,SPINDLE, 500 LB BOOM.....31WASHER,SPLIT-SLIP YOKE(STD,HD).....33WASHER,STAR,INTERNAL,.313.....89, 91WASHER,THRUST 2 7/8X1 1/4 X1/8.....27, 31Wear Ring.....75Wear Strip.....71WELDING CABLE #2 BLACK.....29, 95, 97WELDING CABLE,#4 EXCELENE/BLK......97WELDMENT,PIVOT,BOOM EXTENSION.....73WELDMENT,ROD END.....27WELDMENT-DAMPER MOUNT.....81WELDMENT-ELEC MOTOR/REDUCERMT.....25
WELDMENT-RETAINER PLATE.....69WHEEL HUB W/RACES-300# HUB KIT.....27WHEEL STUD,1/2-20UNF (HD&STD).....27WHEEL,RIM- 15 X 6 +1" OFFSET.....25WHEEL,RIM- 15 X 6 -.25 OFFSET.....27WINCH HANDLE ASSY-(LL/BOOM)**.....89Wire - 16 Gage.....47Wire - 16 Gauge.....61WIRE CABLE,14/3 SO,BULK.....95, 97WIRE CABLE,16/12 SEOW.....99WIRE CABLE,16/2 WHT/BRN.....99WIRE CABLE,16GA/3 CON.TPE JKT.....99WIRE CABLE,18/19 CON.TPRJKT.....101WORM & WORM SHAFT ASSY-SERV***.....89WORM GEAR,R.H.PER GENIE DWG.....89WORM SHAFT-13063 GEARBOX.....39
YYOKE STUB.....25YOKE, SLIP, "UN-PAINTED".....25, 33
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Parts M
anualZ
-30/20HD
from S
N 3084-101 to 3090-2213
Part No.139382
Rev A13
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