serial number range - genie liftmanuals.gogenielift.com/parts and service...

Serial Number Range

from SN 3084-101 to 3090-2213Z-30/20HD

Part No. 139382

Rev A13

September 2014

2 Z-30/20HD Part No. 139382

September 2014

Part No. 139382 Z-30/20HD 3

September 2014

How to Read Your Serial Number

This manual is updated frequently. If you have aprinted manual, you can keep it up to date bydownloading new figures from the Genie website atwww.genielift.com. For the most up-to-date partsinformation, visit the Parts Lookup System on theGenie website at www.genielift.com.

How to Read Your Serial Number..........................................3

Parts Stocking List.................................................................7

How to Order Parts................................................................8

Service Parts Fax Order Form...............................................9

Electronic Version

Click on any page number to view the figure.

100 Decals101.1 Decals - View 1..........................................................10

102.1 Decals - View 2..........................................................12

200 Drive Chassis Components201.1 Chassis Assembly.....................................................14

202.1 SCR/Charger Module Assembly................................16

203.1 Battery Charger Assembly.........................................18

204.1 SCR Control Assembly..............................................20

205.1 Contactor Panel Assembly........................................22

206.1 Drive Train Installation................................................24

207.1 Front End/Steering Installation..................................26

208.1 Battery Box Installation..............................................28

209.1 HD Wheel Assembly..................................................30

210.1 HD Drive Line/Service Brake Assembly....................32

211.1 HD Brake Power Unit Assembly................................34

212.1 HD Brake Printed Circuit Board Assembly................36

300 Turntable Components301.1 Turntable Gearbox Assembly.....................................38

302.1 Turntable Installation..................................................40

303.1 Hand Pump Assembly...............................................42

304.1 Hydraulic Valve Manifold Assembly (to SN3086-822)............................................................................44

305.1 Printed Circuit Board Assembly.................................46

306.1 Rotation & Speed Limit Switch Assemblies...............48

307.1 Lower Control Box Assembly.....................................50

308.1 Hydraulic Filter Assembly..........................................52

309.1 Hydraulic Power Unit Assembly.................................54

309.2 Hydraulic Power Unit (Replacement).........................56

310.1 Turntable Cover Assembly.........................................58

311.1 HD Turntable Printed Circuit Board Assembly...........60

312.1 Valve Block Assembly (from SN 3086-823)...............62

312.2 Valve Block Assembly (from November 1986)...........64

400 Boom Components401.1 Secondary Boom Installation.....................................66

402.1 Primary Boom Installation.........................................68

403.1 Steering, Boom Lifting & Extension CylinderAssemblies..........................................................................70

404.1 HD Primary Boom Assembly.....................................72

405.1 Master and Slave Cylinder Detail..............................74

500 Platform Components501.1 Platform Control Box Assembly.................................76

502.1 Accelerator Switch Assembly....................................78

503.1 Platform Installation...................................................80

504.1 Foot Switch Assembly...............................................82

505.1 HD Platform Assembly...............................................84

506.1 HD Control Box Assembly.........................................86

507.1 Platform Gearbox Assembly......................................88

508.1 Platform Leveling System Assembly..........................90

600 Hydraulic Hoses and Electrical Cables601.1 Hydraulic Hose Assembly..........................................92

602.1 Chassis Electrical Cable and Wire Assembly............94

603.1 SCR Module Electrical Cable and Wire Assembly.....96

604.1 Turntable Electrical Cable and Wire Assembly..........98

605.1 Platform Control Electrical Cable and WireAssembly...........................................................................100

700 Accessories701.1 Options/Accessories................................................102

IndicesPart Number Index.............................................................104

Part Description Index.......................................................107

Cross ReferencesFittings Cross Reference...................................................112

4 Z-30/20HD Part No. 139382

September 2014

Table of Contents

This Page Intentionally Left Blank

Part No. 139382 Z-30/20HD 5

September 2014

Table of Contents (continued)

6 Z-30/20HD Part No. 139382

September 2014

Notes

Part No. 139382 Z-30/20HD 7

September 2014

Parts Stocking List

8 Z-30/20HD Part No. 139382

September 2014

How To Order Parts

Part No. 139382 Z-30/20HD 9

September 2014

Fax Order Form

10 Z-30/20HD Part No. 139382

100 Decals September 2014

101.1 Decals - View 1

Description Qty.Part No.Item

DECAL,30/20HD,ALL BLUE12594--

DECAL KIT,Z30/20HD, REF.17803--

DECAL KIT,Z30/20HD, WARNING17804--

DECAL KIT,Z30/20HD, COSMETIC17805--

DECAL,"FORWARD-REVERSE"BOOM..............................................1

122551

DECAL,RIGHT-LEFT" 500LBBOOM..............................................1

139832

DECAL,NEUTRAL/PLAT.LEVEL(PLAT).1165753(replaced PN 12395)

DECAL,TURRET ROT.(TURN)500LB..............................................1

160634

DECAL,"CAUTION BODY BELT"BOOM..............................................1

123335A

DECAL,PLAT.ROTATIONINTRUCTION...................................1

129535B

DECAL,SAFETY RULES,BOOM.....1123856

DECAL,OPERATINGINSTRUCT-500LB...........................1

129627

DECAL,NON-INSULATEDPLATFORM.....................................3

118578

(replaced PN 12246)

DECAL,500 LB CAPACITY,GB........312725--

DECAL,300 LB. MAX. PLC..............38765--

DECAL,BRAKE SWITCHINSTRUCT.".....................................1

124419

DECAL,Z-30/20" WITH STRIPES....11222010

DECAL,"ELECTROCUTIONHAZARD"GB...................................4

1224511

DECAL,CAUTION AIR FILLEDTIRES..............................................4

1233512

DECAL,FORK LIFTING" BOOM......41246313

DECAL,WHITE STRIPING, G.BOOM..............................................1

1221614

DECAL,BOOM, 6" X 15"..................21221515

DECAL,GENIE" 6" X 19" (BOOM)....21223416

DECAL,"GENIE BOOM"WITHSTRIPES.........................................1

1221817

MANUAL,OP.INST.Z30/20HD,PRE'90.11905218

SERIAL # LABEL,MYLAR 4X8***.....17704619(replaced PN 12055)

Part No. 139382 Z-30/20HD 11

100 DecalsSeptember 2014


12 Z-30/20HD Part No. 139382

100 Decals September 2014



DECAL,500 LB CAPACITY,GB........3127258

DECAL,NON-INSULATEDPLATFORM

11857--

DECAL,"ELECTROCUTIONHAZARD"GB...................................4

1224511

DECAL,CAUTION AIR FILLEDTIRES..............................................4

1233512

DECAL,BATTERYCONNECT"Z45DC..........................1

1254520

DECAL,TRANS. TIE DOWNBOOM..............................................3

1233421

DECAL,GENIE BOOM"...................21221422

DECAL,"DANGER BATTERYGAS"BOOM.....................................1

1233123

DECAL,LEFT ARROW....................14540224

DECAL,FORWARD ARROW...........14540325

DECAL,BATTERY PACK, BOOM.....11233626

DECAL,RIGHT ARROW..................14540127

DECAL"TURRET ROT."(TURNTABLE).................................1

1244528

DECAL,PUMPON"-(TURNTABLE).........................1

1244429

DECAL,POWER TO PLAT."BOOM..............................................1

1251530

DECAL,REVERSE ARROW............14540431

DECAL,BATTERY CHARGER,BOOM..............................................1

1233232

Part No. 139382 Z-30/20HD 13

100 DecalsSeptember 2014


14 Z-30/20HD Part No. 139382

200 Drive Chassis Components September 2014

201.1 Chassis Assembly


NUT,NYLOCK,1/2-13.......................461981

SCREW,HHC,1/2-13 X 5,GRD.8.....4124612

WASHER,FLAT,.5 HARDENED.......8130663

TURNTABLE GEARBOX ASSY......1132124

SHIM-TURNTABLE GEARBOX.....AsN e c .

135415

BEARING,TURNTABLE **OLDZ30/20.............................................1

130656

SCR/Charger Module......................17refer to section 202.1

BUMPER WELDMENT....................1135038

SCREW,HHC,3/8-16 X 2.................652249

SCREW,HHC,3/8-16 X 1.50,GR5.....2851610

NUT,NYLOCK,3/8-16.....................16482811

Drive Train Inst. - ref. to fig. #6-8......112

SCREW,HHC,3/4-10 X 10...............61025513

SCREW,HHC,3/4-10X9" GR5..........411723414

NUT,NYLOCK,3/4-10.....................101025815

Front-end/Steering Inst....................116refer to section 207.1

Battery Box Inst...............................117refer to section 208.1

PIN,LOCK-1 X 6..............................21290118

WASHER,FLAT,.625HARDENED..................................16

1306419

SCREW,HHC,5/8-11 X 3 GRD.8.....81300420

ANGLE ACTUATOR........................11342421

NUT,NYLOCK,5/8-11.......................8602422

Part No. 139382 Z-30/20HD 15

200 Drive Chassis ComponentsSeptember 2014

201.1 Chassis Assembly

16 Z-30/20HD Part No. 139382


202.1 SCR/Charger Module Assembly


INSULATOR,THREADEDGROUNDWIRE

16257--

(not shown)

SCREW,HHC,3/8-16 X 1 GRD 8.....2776921(can also use PN 6175SCREW,HHC,3/8-16 X 1)

WASHER,FLAT,USS,3/8",Y.............260972

SCR COVER W/DECALS &PAINT..............................................1

128783

CHARGER, 110/60--GENIEBOOM..............................................1

130084A

(component no longer available)

CHARGER-REMOTE,115V/60HZ-BOOM.1139764B(optional)

NUT,NYLOCK,1/4-20.......................460915

SCREW,HHC,1/4-20 X .75..............460906

SCREW,RHM,6-32 X .75.................2123487

NUT,NYLOCK,6-32..........................2123448

TERMINAL STRIP,10 POLE............1130989

GROUND CONNECTOR,1/2".........3662210

HANDY BOX,STD.,SINGLE SIZE.....11358611

RIVET,STL,STL.MAN,P,.25 X .25.....2627112

OUTLET,110V GFCI***....................11358513

COVER,HANDY BOX......................11358714

NUTSERT,3/8-16 STEEL CADPLTD................................................2

1169715

FLATBAR-SCR SPACER---1"..........21323416

SCR Tray..........................................11340917

FUSE BLOCK, ANN & ANL FUSE...16671718

FUSE,300 AMP,VERY FASTACTING...........................................1

1310419

SCREW,FHM,10-32 X 1..................2687320

NUT,NYLOCK,10-32........................2617821

FUSE HOLDER,2 POLE.................11309622

FUSE,10 AMP.................................21309723

SCREW,RHM,6-32 X .75.................21234824

NUT,NYLOCK,6-32..........................21234425

SOLENOID-24 VOLT COILDC(BOOM)......................................1

1347526

SCREW,HHC,1/4-20 X .75..............2609027

NUT,NYLOCK,1/4-20.......................2609128

SCREW,HHC,3/8-16 X 1 GRD 8.....37769229

NUT,NYLOCK,3/8-16.......................3482830


SCR CONTROL ( COMPLETE ).....11308031

PLUG,ELECTRICAL,DOMESTIC.....1659532

OBS.SEE 6599 @ 23"-14/3 SO....23"1053933

SCREW,HHC,3/8-16 X 2.................2522434

NUT,NYLOCK,3/8-16.......................2482835

NUT,LP NYLOCK,5/16-18...............2600236

SCREW,HHC,5/16-18 X 1 GR5.......11300237

CONTACT ASSEMBLY....................11308138

SCREW,HHC,1/4-20 X .75..............2609039

NUT,NYLOCK,1/4-20.......................2609140

TERMINAL,RING,RED,.313,INSUL..2683041

Part No. 139382 Z-30/20HD 17


202.1 SCR/Charger Module Assembly

18 Z-30/20HD Part No. 139382


203.1 Battery Charger Assembly


CHARGER, 110/60--GENIE BOOM***13008--(component no longer available)(Lester Charger)

CHARGER-220/50 GENIE BOOM**13928--(obsolete with no replacement) (MACCharger)

RELAY,CHARGER TIMER**46341--(for chargers PN 23136, 47904 and47905)

TIMER ASSY(13008 BOOMCHARGER).....................................1

13008-11A

(Lester Charger)

RELAY,CHARGER TIMER**18078--(for PN 13008-1)

TIMER ASSY, (45380 CHARGER)195311B(Lester Chargers)

RELAY,CHARGER .TIMER(19531/32)19533--(for PN 19531)

TIMER-50HZ CHARGER (MAC)176691C(component no longer available) (MACCharger)

AC RECEPTACLE-BOOMCHARGER.......................................1

13008-22A

(Lester Charger)

RECTIFIER-50HZ CHARGER (MAC)176702B(MAC Charger)

CAPACITOR,6MFD,660VAC-CHARGR*.................1

13008-33A

(Lester Charger)

CIRCUIT BREAKER-50HZ CHARGER176673B(MAC Charger)

HEATSINK ASSY W/DIODES(23442)............................................1

272624

(Lester Charger)

AMMETER-BOOM CHARGER.......113008-55A(Lester Charger)

AMMETER-50HZ CHARGER (MAC)176685B(MAC Charger)

FUSE ASSY-BOOM CHARGER......113008-66A(Lester Charger)

FUSE,15 AMP,TYPE 3AG458446B(MAC Charger)

Part No. 139382 Z-30/20HD 19


203.1 Battery Charger Assembly

20 Z-30/20HD Part No. 139382


204.1 SCR Control Assembly


SCR CONTROL ( COMPLETE )13080--

SCR-CONTROLCARD-EV10-CONTROL..................1

13080-11

SCR, THERMAL PROTECTER,......113080-22

SCR, RECTIFIER,NO.1...................113080-33

SCR, RECTIFIER,NO.2,SILICON....113080-44

SCR, RECTIFIER,NO.2/NO.5.........113080-105(replaced PN 13080-5)

RECTIFIER,NO.4............................113080-66

RECTIFIER.NO.3,SILICON.............113080-77

TRANSFORMER,SCR CONTROL...113080-88

CAPACITOR,SCR CONTROL.........113080-99

Part No. 139382 Z-30/20HD 21


204.1 SCR Control Assembly

22 Z-30/20HD Part No. 139382


205.1 Contactor Panel Assembly


1-A Contact Assembly Consists ofNo.'s 2 & 3.......................................1

1

CONTACT ASM STATION,REV.PANEL.....................................2

13081-22

(cover not included; only bolt, washersand nut)

CONTACTMOVE.ASM,REVERSE.PANEL.......1

13081-33

COIL,1A,REVERSER PANEL..........113081-44

DRIVER,REVERSER PANEL..........213081-15

COIL,F & R,REVERSER PANEL.....213081-56

F & R Contact Assembly - Consists ofNo.'s 8-11........................................1

7

CONTACT, STNRY.CHNGOVRASM.................................................2

13081-68

CONTACTOR,DUAL,STATIONCHNGOVR......................................1

13081-79

CONTACT,MOVEABLE, RVRSRPANEL.............................................2

13081-810

CONTACT ASM STATION,REV.PANEL.....................................4

13081-211

Part No. 139382 Z-30/20HD 23


205.1 Contactor Panel Assembly

24 Z-30/20HD Part No. 139382


206.1 Drive Train Installation


KEY,(13060-1)35092--

TIRE, 7.00-15LT 8 PLY....................2130451

TIRE TUBE 7.00-15.........................2130462

WHEEL,RIM- 15 X 6 +1" OFFSET...2130433

NUT,NYLOCK,1/2-13.......................861984

NUT,LUG,1/2-20 X90DEG-13/16HX............................10

130475

REAREND WELDMENT-300 LBBOOM..............................................1

134766A


REAREND WELD-500 LB BOOM137706B(component no longer available)

COVER-13770 AXLE GEARBOX20494--

U-BOLT, 1/2-13 X 5 GRADE 5STL..................................................4

130487

(see PN 13734 for longer u-bolt)

U-BOLT KIT (1 BOX).......................2130508

YOKE STUB....................................1130529

YOKE, SLIP, "UN-PAINTED"............11305110

U-JOINT KIT....................................21304911

SPICER FLANGE YOKE (BLUE).....113873P12

KEY, DRIVE SHAFT 2"....................11359813

PIN,ROLL,.125 X .5.........................11287314

SCREW,HHC,5/16-18 X 1.25..........61300015

WASHER,LOCK,.313......................6688616

SCREW,SET,HS 1/4-28 X .375.......31301617

COUPLER HALF, 4 INCH (ALUM)...11305618

COUPLING-RUBBER, #0 SIZE 4.....11305819

SCREW,SET,HS 1/4-28 X .375.......21301620

COUPLER HALF, 2 INCH(STEEL)...........................................1

1305721

BRAKE-SPLINED DRIVE HUB%%..................................................1

13060-122

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................4

601923

WASHER,LOCK,.375......................4602124

BRAKE-7/8" BORE W/MAN.RELEA.............................................1

1306025

Includes No. 22

BACK PLATE-13060 BRAKE19366--

FLAPPER PLATE-13060 BRAKE19367--

ROTOR-13060 BRAKE19368--

COIL,36V,13060 BRAKE19388--


MOTOR,ELECTRIC,DRIVE OLDZ30..................................................1

1306226

MOTOR BRUSH-ELEC.DRIVEMOTOR...........................................4

13062-1--

(not shown)

BRUSH RIGGING,13062,23403***27936--(component no longer available)

KEY,2 3/4" (13060)35091--

SCREW,HHC,5/16-18 X 1 GR5.......61300227

WASHER,LOCK,.313......................6688628

NUT,NYLOCK,3/8-16.......................1482829

SCREW,HHC,3/8-16 X 1.25 GRD5.......................................................1

601930

WELDMENT-ELECMOTOR/REDUCER MT..................1

1332831

BRAKE COVER STAMPING --(BLUE)13951P--

FLATBAR-10.62"MOTORBRACKET%%.................................1

1334932

DRIVE REDUCER KIT,Z30.............13568233(component no longer available)(replaced PN 13054)

SEAL, INPUT SHAFT-SPDREDUCER

13054-1--

(for 13054)

SEAL,OUTPUT SHAFT-SPDREDUCER

13054-2--

(for 13054; no longer available)

NUT,NYLOCK,1/2-13.......................4619834

PLATE-GEARBOX, REAR...............11332435

1/2-13 x 4.5" GRD 5 BOLT..............436

DRIVE SHAFT-STANDARD ANDHD...................................................1

1382237

SCREW,SET,HS 3/8-16 X .375.......11301538

Part No. 139382 Z-30/20HD 25


206.1 Drive Train Installation

26 Z-30/20HD Part No. 139382


207.1 Front End/Steering Installation


TUBE-FRONT AXLE,500 LB13732--

TIE ROD WELDMENT-300 lb..........1133651A

TIE ROD WELDMENT-500 LB.........1137511B

PIN,COTTER,.125 X 1.5..................453612

PIN,CLEVIS,1 X 2.5 LG...................2194403(replaced PN 13472)

WELDMENT,ROD END...................123154-S4

ELBOW,070202-4-6.........................2131145

Same as item 3................................26

CYLINDER,HYD-2 X 6 X 16.25.......1130787

SPINDLE/CYL LUG Z30HD RH......1133598

NUT,NYLOCK,1/2-13.......................261989

SCREW,HHC,1/2-13 X 5,GRD.8.....21246110

WHEEL HUB W/RACES-300# HUBKIT...................................................2

13073-711

Includes inner & outer cups, lug nuts,and studs

COTTER PIN-300# HUB KIT...........213073-112

LUG NUT-300# HUB KIT...............1013073-313

TIRE TUBE 7.00-15.........................21304614

TIRE, 7.00-15LT 8 PLY....................21304515

CAP, DUST, 13635 HUBKIT,BLUE.........................................2

13635-6P16

(replaced PN 13073-2 Hub Cap -2.449" O.D.)

WHEEL,RIM- 15 X 6 -.25OFFSET..........................................2

1307217

CASTLE NUT-300# HUB KIT..........213073-418

WASHER,300# HUB KIT.................213073-619

HUB REPAIR KIT-300 LB................113073-520

SEAL-GREASE,300#......................113073-10--

WHEEL STUD,1/2-20UNF (HD&STD)13073-11--

BEARING,OUTER 13073-7 HUBKIT...................................................1

13073-8--

BEARING,INNER, 13073-7 HUBKIT...................................................1

13073-9--

AXLE-300 LB SPINDLE YOKE........21333721A

AXLE-500 LB SPINDLE YOKE........21374521B

WASHER,THRUST 2 7/8X1 1/4X1/8.................................................2

1307122

SCREW,HHC,3/8-16 X 3.5,GR5......2660523

NUT,NYLOCK,3/8-16.......................2482824

BUSHING 1.25 X 1 X 1, OILITE......11307925


SPINDLE/CYL LUG Z30HD LH.......11336026

BUSHING, 1.5 X 1.25 X 1,OILITE....41301227

PIN,KING,7.25", Z30/20..................21336628

BUSHING 1.25 X 1 X 1, OILITE......31307929

Part No. 139382 Z-30/20HD 27


207.1 Front End/Steering Installation

28 Z-30/20HD Part No. 139382


208.1 Battery Box Installation


BATTERY BOX CABLE KIT.............113193--Includes Item No.'s 4, 5 and 15; NotShown

BATT.BOX W/CABLES &DECALS-Z30...................................1

13538--

Includes Battery Box Cable Kit; NotShown

BATT. BOX COVERW/DECAL,PAINT.............................1

128771

LATCH, RUBBER, 3-13/32 X1-7/8................................................2

578812

RIVET,STL,ST.MAN,P,.125 X .25.....862723

BAT.CABLE ASSY-BAT.BOXCAB.KIT...........................................2

131924

BAT.CABLE ASSY-BAT.BOX............3131915

Battery - 6 Volt, 220A, H, Group GC2H(H-11-3/8" x W-10-3/8" xD-7-3/16")........................................6

6A

BATTERY-245AH TALLVERSION**......................................6

130066B

11-7/8" H x 10-5/16" L x 7-1/16" W

BATTERY-245AH SHORTVERSION**......................................6

13006-S6C

10-7/8" H x 10-5/16" L x 7-1/16" W


Steel Angle (rear)............................1136258(component no longer available)

BATTERY BOXWELDMENT-BOOM........................1

134109

BATTERY HOLD DOWNANGLE,PTD....................................1

13624P10

WASHER,LOCK,.25........................2635611

SCREW,HHC,1/4-20 X .75..............2609012

NUT,HEX,5/16-18,GR5..................12603713

SCREW,HHC,5/16-18 X 1 GR5.....121300214

BATTERY BOX POWER CORDASSY...............................................1

1318815

CONN HOUSING SBX175, BATT....212813816

TERMINAL,5/16 RING,#2 CABLE32147--

WELDING CABLE #2BLACK...............................14-inches

32148--

1/4-20 x 4-1/2" GRD 5 Bolt..............41234717

NUT,NYLOCK,1/4-20.......................4609118

Part No. 139382 Z-30/20HD 29


208.1 Battery Box Installation

30 Z-30/20HD Part No. 139382


209.1 HD Wheel Assembly


PIN, 1.25DIA. X 7.25LG, 2HOLE13366--(spindle king pin)

TIE ROD WELDMENT-500 LB13751--

AXLE MOUNT WELDMENT,RH-500LB.

13752--

AXLE MOUNT WELDMENT,LH-500LB.

13753--

OBS.-}13883(5)13907(2)13909(1)...1139481(component no longer available; referto 13883, 13907 and 13909)

REAREND WELD-500 LB BOOMOBS.................................................1

137702


U-BOLT,1/2-13 X 5 GRD.5 STL**13734--

SEAL-13770 REAREND AXLE20921--

RIM,Z30HD,15 X 8(8 HOLE)...........2136393

NUT,LUG,1/2-20 X90DEG-13/16HX............................10

130474

TIRE,Z30/20HD,11L X 15%%.........4136375

TIRE TUBE, FOR 13637.................4136386

ASSY,TIRE &WH.,Z30HD,DRIVE,FF....................2

136437

ASSY,TIRE &WH.,Z30HD,DRIVE,AF....................2

138467

HUB REPAIR KIT, 500 LB BOOM....213635-18

ASSY,TIRE &WH.,Z30HD,STEER,FF...................2

136429

ASSY,TIRE &WH.,Z30HD,STEER,AF...................2

138459

BOLT-WHEEL LUG,500 LBBOOM............................................12

13635-510

CAP, DUST, 13635 HUB KIT...........213635-611

RIM,V24RT/Z30HD,15X8(6HOLE)..............................................2

1363612

NUT,SPINDLE,3/4-16......................213635-313

WASHER,SPINDLE, 500 LBBOOM..............................................2

13635-414

HUB KIT,ARMSTRONG...................22288115(replaced PN 13635-2)

AXLE-300 LB SPINDLE YOKE........21333716

AXLE-500 LB SPINDLE YOKE........21374516

SPIN/TIE LUG ASSY-RH/500LB.....11374817

SPIN/TIE LUG ASSY-LH/500LB......11374917

WASHER,THRUST 2 7/8X1 1/4 X1/813071--


SCREW,HHC,1/2-13 X 5.5,GRD.8...2607318

NUT,NYLOCK,1/2-13.......................2619819

Part No. 139382 Z-30/20HD 31


209.1 HD Wheel Assembly

32 Z-30/20HD Part No. 139382


210.1 HD Drive Line/Service Brake Assembly


U-JOINT KIT....................................2130491

U-BOLT KIT (1 BOX).......................2130502

YOKE, SLIP, "UN-PAINTED"............1130513

CORK GASKET-SLIP YOKE(STD,HD).........................................1

139844

WASHER,SPLIT-SLIPYOKE(STD,HD)...............................1

139855

SPICER YOKE SHAFT....................1138746

SCREW,HHC,3/8-16 X1.75,GRD.8......................................4

139187

NUT,NYLOCK,3/8-16.......................448288

SPICER FLANGE YOKE.................1138739

BRAKE DISC, 10"............................21387710

SCREW,SET,HS 3/8-16 X .375.......41301511(replaced PN 13016)

COUPLER HALF, 4 INCH (ALUM)...11305612

HUB--DISC BRAKE13912--

DRIVE SHAFT-STANDARD ANDHD!!.................................................1

1382213

KEY-Z30/20 REDUCER/DRIVESHAFT.............................................1

1562214

KEY, DRIVE SHAFT 2"....................11359815

PIN,ROLL,.125 X .5.........................11287316

BRAKE CALIPER............................21387617Incl. Fasteners

BRAKE CALIPER PUCK,1 PC........213876-1--(requires two per brake caliper)

SEAL KIT,13876 CALIPER..............219919--(requires two per brake caliper)

PLATE-GEARBOX, REAR...............11332418

PLATE,DISC BRAKEMOUNT-DRILLED............................1

1391419

SCREW,HHC,5/16-18 X 1.75..........41472320

SCREW,HHC,1/2-13 X 4.5,GRD.8...41385421

NUT,NYLOCK,1/2-13.......................4619822

BRAKE CALIPER BRACKETWELDMENT....................................1

1389823

BRAKE SUPPORT WELDMENT.....11389524(replaced PN 13349)

SCREW,HHC,3/8-16 X .75,GR 8.....29419525

POWER UNIT ASSY--BOOMBRAKES..........................................1

1392226

ELBOW,070220-4-4.........................11392127


HYD.HOSE ASSYW/FITTINGS-29.75..........................2

1352128

CONNECTOR,070120-4-4..............31375529

CLIP,HAIR PIN .125 X 3.25.............21287530

PIN,CALIP/BRKTINSTALL----4.75...............................2

1391531

ELBOW,070202-4-2.........................21392032

COVER-13770 AXLE GEARBOX.....12049433(replaced PN 13770)

Part No. 139382 Z-30/20HD 33


210.1 HD Drive Line/Service Brake Assembly

34 Z-30/20HD Part No. 139382


211.1 HD Brake Power Unit Assembly


O-RING, .28 O.D.X .16 I.D.16145--

VALVE CARTRIDGE,RELIEF-400 PSI16146--

POWER UNIT ASSY--BOOMBRAKES**

13922--

(includes power unit, manifold, valveand switch)

POWER UNIT-36VDC-DISCBRAKE**..........................................1

191621

(replaced PN 13878; if replacing PN13878 with PN 19162 then must alsoorder PN 17946 BRAKE MANIFOLD)

ELEC.CORD ASSY,16-2 LHCAB.BUN.........................................1

13183--

MOTOR,36V (BRAKE POWERUNIT)*..............................................1

17850--

COUPLER-19162 POWER UNIT.....121542--

DIPSTICK,15917 POWER UNIT.....124469--

RESERVOIR-19162 PWR UNIT......131331--

TERMINAL,FEM.BUTTSEAM:16/14....................................3

138262

TERMINAL,COUPLER,MALE,14-16GA.3138253

CONNECTOR,070120-4-4..............3137554

ADAPTER,6402-4-4........................2139025

ELBOW,070220-4-4.........................1139216

SWITCH,BRAKE PRESSURE........1138797

SOLENOID COIL,(BOOMBRAKES)***.....................................1

582218

(replaced PN 13882; PN 58221 Coilis for 58220 Valve)

VALVE,SOLENOID***......................1582209

BRAKE MANIFOLD-Z30/20(VERS.2).........................................1

1794610

(replaced PN 13901)

Part No. 139382 Z-30/20HD 35


211.1 HD Brake Power Unit Assembly

36 Z-30/20HD Part No. 139382


212.1 HD Brake Printed Circuit Board Assembly


RELAY,DPDT,(BOOMBRAKES)Z30HD.............................5

138831A

(C4 is for forward/reverse)

CLIP-RELAY RETAINING20576--

RELAY,DPDT,W/MAGNETICBLOWOUT

205481B

SCREW,HHC,1/4-20 X .75..............860902

WASHER,FLAT,USS,1/4"Y..............466383

NUT,NYLOCK,1/4-20.......................860914

CLAMP,0.50,#8 X 1/4,RUB CUSH....168335

BRACKET-LH, BRAKE P.C.BOARD............................................1

139166

CLAMP,0.75,#12 X 1/4,RUBCUSH..............................................1

132687

BRACKET-RH, BRAKE P.C.BOARD............................................1

13917P8

PCB,ASSY,BOOM BRAKES............1139099

RELAY,TIME DELAY,BOOMBRAKES..........................................2

1390710

Part No. 139382 Z-30/20HD 37


212.1 HD Brake Printed Circuit Board Assembly

38 Z-30/20HD Part No. 139382

300 Turntable Components September 2014

301.1 Turntable Gearbox Assembly


GEARBOX W/O TIE RODS.............113063--

TURNTABLE GEARBOX ASSY**.....113212--(complete gearbox assembly withmotor)

GASKET KIT-TURN.GEARBOXMOTOR...........................................1

13063-11

HYDR. MOTOR-TURNTABLEGEARBOX.......................................1

13063-22

SCREW,HHC,1/2-13 X 6.5..............1124603(see PN 13005 for 6-inch screw)

GEARBOX COUPLER.....................1130674

NUT,NYLOCK,1/2-13.......................161985

LOCKING ASSEMBLY....................1130866

TURN.GEARBX ASSY-LESSHY.MOTOR......................................1

13063-37

O-RING,GEARBOX MOTOR13063-10--

MOTOR SEAL KIT (GEARBOX)******13063-11--

COVER GASKET KIT13063-12--

WORM SHAFT-13063 GEARBOX13063-13--

SEAL,OIL,T.T.GRBOXOUTPUT.SHFT

13063-4--

BRONZEGEAR-ROT.GEARBOX,BLOOM

13063-5--

KEY,3/8"X3/8"X1-7/16"-ROT.GBOX13063-6--

SHAFT,OUTPUT,1.5DIA-ROT.GRBOX

13063-7--

FLANGE,T.T. GEARBOX MOTOR13063-8--

MOTOR MNT BOLTW/WASHR,5/16-18

13063-9--

BRAKE CALIPER PUCK,1 PC........213876-1--

BRAKE ACC.KIT, SWING Z30HD16890--

SPRING,BELLEVILLE,16892CALIPER

16892-1--

BRAKE CALIPER(Z30HD SWINGOLD)

16892--

VALVE,RELIEF FOR 16907 BLOCK16907-1--

VALVE,PRESSURE/FLOWCONTROL

16907--

BRAKE DISC - (BLUE)....................217517P--

KIT,REPAIR,CALIPER (16892)***....219900--

Part No. 139382 Z-30/20HD 39

300 Turntable ComponentsSeptember 2014

301.1 Turntable Gearbox Assembly

40 Z-30/20HD Part No. 139382


302.1 Turntable Installation


SCREW,HHC,1/2-13 X 2 GR5.........460961

NUT,NYLOCK,1/2-13.......................461982

NUT,NYLOCK,5/8-11.......................460243

WASHER,FLAT,.625 HARDENED....8130644

SCREW,HHC,5/8-11 X 3.5GRD.8............................................12

130035

GEARBOX BRACKET.....................1133436

SCREW,HHC,1/2-13 X 6.5..............4124607

NUT,NYLOCK,1/2-13.......................461988

SCREW,HHC,1/4-20 X 2.25............481799

NUT,NYLOCK,1/4-20.......................4609110

Hand Pump......................................111refer to section 303.1

HYD.CONTROL VALVE 5STATION..........................................1

1322212

SCREW,HHC,1/4-20 X 1.25............4891513

PCB,ASSY,500 LB ONLY**..............11321114

SPACER - .50..................................4451315

NUT,NYLOCK,1/4-20.......................4609116

SCREW,HHC,3/8-16 X 1 GRD 8.....47769217

NUT,NYLOCK,3/8-16.......................4482818

SCREW,HHC,1/4-20 X 1.75............2663719

Rotation Limit Switch.......................11322020refer to section 306.1

NUT,NYLOCK,1/4-20.......................2609121

ALARM,97DB ELECTRONIC..........11310322

SCREW,RHM,10-32 X .75...............2660623

NUT,NYLOCK,10-32........................2617824

SENSOR,LEVEL 4.5***...................14458625(replaced PN 13102)

SCREW,HHC,1/4-20 X .75..............2609026

NUT,NYLOCK,1/4-20.......................2609127

SCREW,HHC,1/4-20 X .75..............3609028

WASHER,LOCK,.25........................3635629

Lower Control Box...........................11357230refer to section 307.1

Hydraulic Filter Assembly................131refer to section 308.1

SCREW,HHC,3/8-16 X 1 GRD 8.....27769232

NUT,NYLOCK,3/8-16.......................2482833

NUT,NYLOCK,3/8-16.......................2482834

WASHER,FLAT,USS,3/8",Y.............2609735


SCREW,HHC,3/8-16 X 1.................2617536

Hydraulic Power Unit.......................11300737refer to section 309.1 (13007 obsolete)

NIPPLE,GALV.,3/8 X 2.5..................1699438

COUPLER,GALV.............................1699539

BREATHER CAP, ALUMINUMPRODUCT.......................................1

695040A

BREATHER CAP W/DIPSTICK13007-1440B

ELBOW,071502-6-6.........................11312141

ELBOW,070202-6-6.........................11035642

INSTRUCT.TUBE W/CAPS-1.75 X12.....................................................1

660043

CLAMP,1.88,#30 X 1/4,RUBCUSH..............................................2

665344


SWITCH ASSY, LIMIT, SPEED.......11322146

SCREW,RHM,10-32 X 1.25.............2617947

TURNTABLE GEARBOX ASSY......11321248

ELBOW,070202-4-8.........................21311549

Part No. 139382 Z-30/20HD 41


302.1 Turntable Installation

42 Z-30/20HD Part No. 139382


303.1 Hand Pump Assembly


ELBOW,070220-6-6.........................1131201

NUT,NYLOCK,1/4-20.......................460912

HAND PUMP,Z30 W/MTG.BRACKETS*....................................1

456533

(replaced PN's 12880 and 13664P)(PN 45653 is larger than OEM but willwork)

DECAL,HAND PUMPOPER.(6-25-86)...............................1

15935--

SEAL KIT (45497 & 45653PUMPS)...........................................1

19187--

SCREW,HHC,1/4-20 X 2.25............481794

ELBOW,070202-4-4.........................166475

Part No. 139382 Z-30/20HD 43


303.1 Hand Pump Assembly

44 Z-30/20HD Part No. 139382


304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)


10-24 x 3/4" HEX SHCS-Incl'd w/No.3.......................................................8

1

SCREW,SHC,10-24 X 3.75...........12134972

VALVE KIT,D03................................51461643(replaced PN 13111) (includes fourbolts)

CONN,SQUEEZE,1/2NPT.38-.50,SM.......................................5

70564

TEE,RUN,070428-6-6......................1131195

SCREW,HHC,3/8-16 X .625............4336816

WASHER,LOCK,.375......................460216

MANIFOLD-HYDRAULIC................1213067Includes Item #6

ELBOW,070220-6-6.........................1131208

REDUCER,STR.THREAD,1/2-3/8....2131239

PLUG,MALE,090109B-8.................11311810

CONNECTOR,070120-8-4............101311211

Plug...............................................1012Included w/No. 7

Gasket w/"O" Rings.........................513Included with No. 14 & 15

VALVE,RELIEF,(SINGLE)................21347014

VALVE,RELIEF,CROSS PORT(DUAL).............................................1

1310715

(used for swing function)

Part No. 139382 Z-30/20HD 45


304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)

46 Z-30/20HD Part No. 139382


305.1 Printed Circuit Board Assembly


Terminal Strip - 10 Pole...................5130991(component no longer available)

RESISTOR,3.3K OHM,.25W...........1131002

DIODE,2 AMP...............................21130833

RESISTOR,10 OHM, 1/2 WATTCF....................................................3

130844

PCB,ASSY,500 LB ONLY**..............1132115A

PCB,ASSY,300 LB ONLY................1138715B(component no longer available)

Wire - 16 Gage................................46

Part No. 139382 Z-30/20HD 47


305.1 Printed Circuit Board Assembly

48 Z-30/20HD Part No. 139382


306.1 Rotation & Speed Limit Switch Assemblies


SWITCH,LIMIT,W/6.25"SPRINGARM.................................................1

88356-127J51

ACTUATOR ARM-SPEED LIMITSWITCH..........................................1

130952

SCREW,RHM,10-32 X 1.25.............261793


70564

SCREW,RHM,6-32 X .75.................4123485

NUT,NYLOCK,6-32..........................4123446

SWITCH,LIMIT,ROTATION..............2130927

NUT,NYLOCK,1/4-20.......................260918

SWITCH MOUNT............................1134309

SCREW,HHC,1/4-20 X 1.75............2663710

Part No. 139382 Z-30/20HD 49


306.1 Rotation & Speed Limit Switch Assemblies

50 Z-30/20HD Part No. 139382


307.1 Lower Control Box Assembly


PLUG(1450G2)13512--

SWITCH,SPST,REMO.BRAKERELEASE

13861--

SWITCH ASSY,REMOTE BRAKEREL.

13930--

DECAL,TURRET ROT.(TURN) 500LB16063--

TURN.CONTR.BOXCOVER-W/DECALS........................1

128931

DECAL,PUMP ON"-(TURNTABLE)12444--

DECAL"TURRET ROT."(TURNTABLE)

12445--

SWITCH,TOGGLE,SPDT,3POSMOMEN*.........................................4

13037-S2

SWITCH,TOGGLE,DPDT,2POSMOMEN...........................................1

13480-S3


CONTROL BOX,GROUND,30/20.....1289875

SCREW,HHC,1/4-20 X .75..............360906

WASHER,LOCK,.25........................363567

RIVET,ALUM,ALUM,P,.156 X.375..................................................2

89208

RECEPTICAL,SNAP-IN (1450G1)...1135119

10 X .5 FLT TS SCREW..................41234610

Part No. 139382 Z-30/20HD 51


307.1 Lower Control Box Assembly

52 Z-30/20HD Part No. 139382


308.1 Hydraulic Filter Assembly


FILTER BRACKET WELDMENT.....1134221

CONNECTOR,070102-6-6..............1103552

BUSHING,140140-12-6...................2131173

FILTER--RETURN LINE..................1131084A(assembly includes filter head andfilter; filter not available separately)

FILTERELEMENT,10MICRON,PAPER*

44788--

(filter used on some filter assembly;also try 52627)

FILTER ASSY .75"NPT**211384C(some machines might have used thisfilter assembly)

FILTER-RETURN 10 MICRON**.....145087--

NUT,NYLOCK,3/8-16.......................248285

ELBOW,070202-6-6.........................1103566

SCREW,HHC,3/8-16 X 1 GRD 8.....2776927

WASHER,LOCK,.25........................263568

SCREW,HHC,1/4-20 X .75..............260909

Part No. 139382 Z-30/20HD 53


308.1 Hydraulic Filter Assembly

54 Z-30/20HD Part No. 139382


309.1 Hydraulic Power Unit Assembly


Ref., HYDRAULIC POWER UNIT -FENNER STONE

--

(component no longer available. Referto 309.2 for upgrade)

VALVE,CHECK-BOOMHY.PWR.UNIT

13007-11

SPRING RETAIN-BOOMHY.PWR.UNIT

13007-22

SPRING & BALL (CHECK)STONE,DC

87473

(replaced PN 13007-3)

SEAL-HIGH PRESSURE PORT13998-34(replaced PN 13007-4) (PN's 17559and 8693 will also work)

RESERVOIR5(component no longer available)

BREATHER CAP W/DIPSTICK13007-14--

NUT,HEX,10-3215513--(reservoir mount)

10-32 X .75 TORX HD.BOLT GR.517649--(reservoir mount)

BREATHER CAP, ALUMINUMPRODUCT

6950--

PLUG,PIPE,STL,SQ HEAD,3/8***6974--

RELIEF VALVE KIT**723216(includes items 7-8; replaced PN 8725,8726, 37180 and 8718)

ADJUSTING SCREW7(included with PN 72321)

SPRING AND BALL - RELIEF8(included with PN 72321)

CHECK CAP ASSEMBLY, STONE87219(replaced PN 13007-9)

PUMP KIT-DB1005,061756010(advised to upgrade to 40186)

SEAL, PUMP SHAFT17993--(replaced PN 13007-11)

MANIFOLD AND ADAPTER11(component no longer available)

VALVE,RELIEF, RV14, DC STONE**16660--

VALVE,RELIEF, RV16, DC STONE16661--

COUPLER,MTR.,DU-1007 (13998)**23618--

MOTOR12(component no longer available)

BRUSH & HOLDER 13998-1 MOTOR*13998-213(replaced PN 13007-13)

Part No. 139382 Z-30/20HD 55


309.1 Hydraulic Power Unit Assembly

56 Z-30/20HD Part No. 139382


309.2 Hydraulic Power Unit (Replacement)


POWER UNIT,FUNCTION,36VDC***40186--(Monarch Power Unit; replaced PN13998 Fenner Power Unit)

MOTOR 36VDC (40186).................1657801

BRUSH KIT,MONARCH, (4PIECES)..........................................1

46241--

VALVE,RELIEF KIT,MONARCH42401...............................................1

462392

VALVE-CHECK KIT38155--

PUMP,MONARCH(36447,36178)***.............................1

447943

SEAL,O-RING,PUMP***..................140318--

SEAL,MOTOR.................................140401--

TUBE - SUCTION, PWR UNIT,TMZ.................................................1

523074A

FILTER,PICK-UP SCREEN***.........1381604B

RESERVOIR,MONARCH,42401,Z30STD.1462345

NUT,HEX,10-3215513--(reservoir mount)

10-32 X .75 TORX HD.BOLT GR.517649--(reservoir mount)

BREATHER CAP,MONARCH..........1447966

GAUGE-SIGHT................................1381617

PLUG,DRAIN,MONARCH,42401,42403.1462468

Part No. 139382 Z-30/20HD 57


309.2 Hydraulic Power Unit (Replacement)

58 Z-30/20HD Part No. 139382


310.1 Turntable Cover Assembly


SCREW,HHC,1/4-20 X 1.................468881

WASHER,FLAT,USS,1/4"Y..............866382

NUT,NYLOCK,1/4-20.......................460913

COVER ASSY "FIBERGLASS",RRZ30..................................................1

128834

(right rear / non-steer end)

COVER HOLD DOWNWELDMENT....................................2

135085

TURNTABLE COVER SUPPORTWELDMT.........................................2

134816

SCREW,HHC,1/4-20 X 1...............2068887

WASHER,FLAT,USS,1/4"Y............2066388

NUT,NYLOCK,1/4-20.....................2060919

SCREW,HHC,1/4-20 X 1.................4688810

NUT,NYLOCK,1/4-20.......................4609111

COVER LOCATOR WELDMENT.....41350712

COVER ASSY FIBERGLASS RFZ30..................................................1

1288413

(right front / steer end)

ANGLE-COVER LOCATR(3HOLES)-1".......................................2

1350914

COVER ASSY,FIBERGLASS--L.F...........................1

1288515

(left front / steer end)

WASHER,FLAT,USS,1/2",Y.............2609516

CLIP,HAIR PIN .125 X 3.25.............21287517

COVER ASSY,FIBERGLASS,LREAR...............................................1

1288618

(left rear / non-steer end)

Part No. 139382 Z-30/20HD 59


310.1 Turntable Cover Assembly

60 Z-30/20HD Part No. 139382


311.1 HD Turntable Printed Circuit Board Assembly


PCB,ASSY,500 LB ONLY**..............113211--

Terminal Strip - 10 Pole...................5130991(component no longer available)

RESISTOR,3.3K OHM,.25W...........2131002

DIODE,2 AMP...............................21130833

RESISTOR,10 OHM, 1/2 WATTCF....................................................3

130844

Wire - 16 Gauge..............................15

Part No. 139382 Z-30/20HD 61


311.1 HD Turntable Printed Circuit Board Assembly

62 Z-30/20HD Part No. 139382


312.1 Valve Block Assembly (from SN 3086-823)


HYD.CONTROL VALVE 5 STATION13222--(does not include items 1, 2, 3 and 6)

TEE,RUN,070428-6-6......................2131191

CONNECTOR,070120-8-4..............1131122


Manifold-5 Station............................14(component no longer available)

VALVE,RELIEF 1000 PSI................413222-25A

VALVE,RELIEF FOR 16907 BLOCK16907-15B

CONNECTOR,070120-4-4............10137556

VALVE KIT,D03................................51461647(replaced PN 13111)

#10-24 x 1 3/4 Hex SHCS.............208(included with PN 146164)


70569

SOLENOID COIL,4 WAY 3 POS....1010(included with PN 146164)

Part No. 139382 Z-30/20HD 63


312.1 Valve Block Assembly (from SN 3086-823)

64 Z-30/20HD Part No. 139382


312.2 Valve Block Assembly (from November 1986)


HYD.CONTROL VALVE 5 STATION13222--(does not include items 1, 2, 3, 7 and8)

TEE,RUN,070428-6-6......................2131191

CONNECTOR,070120-8-4..............1131122


VALVE,RELIEF 500 PSI..................213222-44

VALVE,RELIEF 1000 PSI................213222-25

Manifold-5 Station............................16(component no longer available)

CONNECTOR,070120-4-4............10137557

O-RING; .5" OD x .063" THK.........208(included with PN 146164)

TERMINAL,FLAG.90 DEG.BLUE...2068329

VALVE KIT,D03................................514616410(replaced PN 13222-3)

SCREW,SHC,10-24 x 1.75............2011(included with PN 146164)

COIL WITH DE CONNECTOR......1022376312A(coil for PN 146164)

COIL,DO1,20VDC4591512B

O-RING, DO1 VALVE45914--

Part No. 139382 Z-30/20HD 65


312.2 Valve Block Assembly (from November 1986)

66 Z-30/20HD Part No. 139382

400 Boom Components September 2014

401.1 Secondary Boom Installation


RETRO KIT,CABL TRACZ30,300#**.......................................1

19802--

(will allow hoses/cables to be routedon the outside of the boom)

RISER ASSEMBLY,30/20................1290551(replaced PN 13125)

SCREW,HHC,3/8-16 X 2.................452242

NUT,NYLOCK,3/8-16.......................448283

PIN,BOOM RISERPIVOT-15.625".................................2

133174

LINK--(BORED)...............................1134855

Boom Lifting Cylinder......................1132336refer to section 403.1

SCREW,HHC,3/8-16 X 2.................252247

NUT,NYLOCK,3/8-16.......................248288

PIN,CYLINDER MOUNT,4".............2133199


RIVET,STL,STL.MAN,P,.25 X.25..................................................20

627111

CLAMP,0.50,#8 X 1/4,RUBCUSH............................................15

683312

CLAMP,0.75,#12 X 1/4,RUBCUSH..............................................5

1326813

SHIM,PRIMARY BOOM SLIDEBLOCK..................................As Nec.

1341314

BOOM REST PAD (.5MATL)---4".............................As Nec.

1349615

SCREW,FHM,3/8-16 X 1.................4926616

NUT,NYLOCK,3/8-16.......................4482817

PIN,BOOMPIV.TURN.RISE-13.75"...................2

1339118

BEARING,1.25 ID X 1.5 OD X 1.5....81300919

TUBE,RD,STL 1.44 X .065..............41569-38720(replaced PN 13444)

ASSY.,SECONDARYBOOM,Z30/20.................................1

2348221

Part No. 139382 Z-30/20HD 67

400 Boom ComponentsSeptember 2014

401.1 Secondary Boom Installation

68 Z-30/20HD Part No. 139382


402.1 Primary Boom Installation


CLAMP,0.75,#12 X 1/4,RUBCUSH..............................................1

132681

LUG-EXTENSION CYLINDER........1134082

SCREW,HHC,3/8-16 X 1 GRD 8.....3776923

WASHER,LOCK,.375......................360214

PRIMARYBOOM--(BORED)-300LB................1

134865A

PRI.BOOM TUBE ASSY-500 LB***138145B(must provide model/serial numberwhen ordering)

Pivot Spacer....................................1134446(must provide model/serial numberwhen ordering)

BEARING,1.25 ID X 1.5 OD X 1.5....2130097

SCREW,HHC,3/8-16 X 2.................252248

NUT,NYLOCK,3/8-16.......................248289

PIN-PRIMARY BOOMPIVOT-11.375".................................1

1331810


SCREW,HHC,3/8-16 X 2.................2522412

NUT,NYLOCK,3/8-16.......................2482813

Boom Riser......................................114(component no longer available)

Boom Lifting Cylinder......................115(refer to section 403.1)

PIN,CYLINDER MOUNT,4".............21331916

SCREW,HHC,1/4-20 X .75..............8609017

WASHER,LOCK,.25........................8635618

PLATE-RET.,TAPBLOCK(LG)-5.25"............................2

19


WELDMENT-RETAINER PLATE......81335320

PLATE-RETAIN.,TAPBLOCK(SM)-3"................................2

1345021

SLIDE BLOCK-PRIMARYEXT.-6.375.......................................2

1335222

SLIDE BLOCK-PRIMARYEXTEN.--5"......................................2

1335123

SHIM,PRIMARY BOOM SLIDEBLOCK..................................As Nec.

1341324


SCREW,HHC,3/8-16 X .75,GR 8.....49419526

WASHER,LOCK,.375......................4602127

Platform Control Box........................128(refer to section 501.1)


Cable Guide.....................................11337329

SCREW,HHC,1/4-20 X .75..............2609030

NUT,NYLOCK,1/4-20.......................2609131

Coil Cord Assembly.........................232(refer to section 605.1)


1169733

NUT,NYLOCK,5/8-18.......................11300134

SCREW,FHS,1/4-20 X .75...............8851435

PRIMARY CYLINDER MOUNT.......21334036

SPACER-PRI.EXT.CYL.MOUNT5".....................................................1

1344537

GUIDE-PRI.EXT.CYL.ROD(300#)-6".11334638

OBS.SEE13996-CYL.SUPT.WELD.................1

1334739

1/4-20 x 1-1/4" GRD 5 Bolt..............4710440

WASHER,FLAT,USS,1/4"Y..............4663841

NUT,NYLOCK,1/4-20.......................4609142

CLAMP,HOSE,2.25" DIA.................21301443

TUBE-PRI.BOOMEXT.500LB.BOOM**........................1

13729-PRO44

SCREW,FHM,3/8-16 X 1...............10926645

NUT,NYLOCK,3/8-16.....................10482846

SLIDE BLOCK-PRIMARYBOOM---2".......................................5

1334147

Ext. Cylinder Assembly....................11359048refer to section 403.1

CABLE TIE,11.5" BLACK................62844349

PIN-PRIMARYEXT.CYL.MOUNT,2"........................1

1344250

PIN,COTTER,.125 X 1.5..................2536151

NUT,NYLOCK,1/4-20.......................1609152

SCREW,HHC,1/4-20 X 1.25............1891553

Part No. 139382 Z-30/20HD 69


402.1 Primary Boom Installation

70 Z-30/20HD Part No. 139382


403.1 Steering, Boom Lifting & Extension Cylinder Assemblies


CYLINDER,HYD-1.5 X 84 X114.50..............................................1

136491

(replaced PN 13013)

SEAL KIT,UNIVERSAL(EXT CYL)**49326--(includes Items 2 - 8) (replaced PN's13013-1 and 24796)

Rod Static Seal................................12

Gland Static Seal.............................13

U-Cup, Rod Seal..............................14

Rod Wiper........................................15

Lock Wire.........................................16

Piston Seal......................................17

Back-Up, Piston...............................28

90 Male, 1/4 JIC x 3/8 SAE.............11234092501-04-06-FG

VALVE,HOLDING............................11301810(seal kits not available)

SCREW,HHC,1/4-20 X 1.5..............2614511

TEE,RUN,070428-6-4......................11311312

O-Ring (ARP #110).........................113(included with PN 13018)

ELBOW,070202-4-4.........................1664714

CYLINDER WELDMENT-BOOMLIFTING...........................................2

1323115

SEAL KIT,UNIVERSAL(LIFT CYL)**49329--(Includes Items 16 - 22)

O-Ring.............................................116

Rod Static Seal................................117

Rod Seal..........................................118

Rod Wiper........................................119


Piston Seal......................................121

Wear Strip........................................122

Consists of Items 9-14.....................123

CYLINDER,HYD-2 X 6 X 16.25.......11307824

SEAL KIT,UNIVERSL(STEER CYL)**49328--(includes Items 25 - 31)

Rod Wiper........................................125

Back-Up Ring..................................126

Rod Seal..........................................127

Rod Static Seal................................128

Piston Seal......................................129


Back-Up Ring..................................230

Lock Wire.........................................131

Part No. 139382 Z-30/20HD 71


403.1 Steering, Boom Lifting & Extension Cylinder Assemblies

72 Z-30/20HD Part No. 139382


404.1 HD Primary Boom Assembly


PIN,1.00DIAX4.75LG,2HOLE..........1138481

PIN,COTTER,.25 X 1.5....................8137792

PIN,ROLL,.25 X .625.......................6137413

BOOM RISERWELD-500(AFTERBR)....................1

139774

SCREW,HHC,1/4-20 X .75............1660905

NUT,NYLOCK,1/4-20.....................1860916

TRACK,PLASTIC CABLE,35 LINK...1136307

REPAIR KIT,CABLE TRACK,7-LINKT107819--

CHANNEL,LWR-PLASTICTRACK%%......................................1

137138

CLAMP,0.50,#8 X 1/4,RUB CUSH68339

SCREW,HHC,1/4-20 X 1.................2688810

WASHER,FLAT,1.063 X 2 X .134.....61377511

Slave Cylinder..................................112refer to section 508.1

PIN,1 X 4.........................................11370613

BEARING,GARLOCK,16DU08........21361514

PIN,1 X 6.........................................21370515

WELDMENT,PIVOT,BOOMEXTENSION....................................1

1372116

Extension Tube-Primary Boom........11372917

COVER,PRI.EXTENSIONTUBE-4.38"......................................1

1380418

10 X .5 FLT TS SCREW..................21234619

SCREW,HHC,3/8-16 X 1 GRD 8....167769220

NUT,NYLOCK,3/8-16.....................16482821

SUPPORT,UPPERCHAN.PLAST.TRACK.....................1

1371522

Outer Tube Weldment-PrimaryBoom...............................................1

1382023

CHANNEL,UPPER-PLASTICTRACK............................................1

1371424

Valve Block......................................125refer to section 508.1

Master Cylinder...............................126refer to section 508.1

PIN,MASTER CYL.MNT.,1 X4.25"................................................1

1370727

TUBE,RD,STL 1.44 X .065..............11569-38728

BEARING,1.25 ID X 1.5 OD X 1.5....21300929

PIN-PRIMARY BOOMPIVOT-11.375".................................1

1331830

Part No. 139382 Z-30/20HD 73


404.1 HD Primary Boom Assembly

74 Z-30/20HD Part No. 139382


405.1 Master and Slave Cylinder Detail


RETRO KIT, SLAVE CYL. OLDZ30..................................................1

164271

NOTE: A new piston (item 4) isrequired with the seal kit to retrofitslave cylinder #15979 when thecylinder does not have the letter "C"stamped in the cylinder barrel asshown in illustration. Once cylinderhas been rebuilt, stamp the letter "C"

SEAL KIT,UNIVERSL(MASTERCYL)*...............................................1

493272

CYLINDER KIT,MASTER-GENIEBOOM

159803

SEAL KIT,UNIVERSL(MASTERCYL)*...............................................1

493273

Includes Items 6-12

PISTON-SLAVE CYL.(CROWNSEAL)..............................................1

166244

Piston Crown Seal...........................15

Backup Ring....................................16

Wear Ring........................................17

Rod Static Seal................................18


Rod Seal..........................................110

Rod Wiper........................................111

Piston Seal......................................112

Part No. 139382 Z-30/20HD 75


405.1 Master and Slave Cylinder Detail

76 Z-30/20HD Part No. 139382

500 Platform Components September 2014

501.1 Platform Control Box Assembly


PLATFORM CONTROL BOXASSY-500#

13798--

PLAT.CNTRL.BOX COVER-3HOLE3&5..................................................1

138871


13037-S2

SWITCH,TOGGLE,DPDT,3POSMAINT.............................................1

13038-S3

CONTROL BOX GUARD (PRI.BOOM)............................................1

134774

SCREW,HHC,3/8-16 X .75,GR 8.....2941955(replaced PN 8255)

NUT,NYLOCK,3/8-16.......................248286

DIRECT / ACCEL. SWITCHW/DECAL........................................1

128927

(refer to 502.1) (does not include leveror hub)


OUTLET CONVERSION KIT...........1311539(replaced PN 10776)


SWITCHBOX,NON-METALIC,SINGLE..........1

1326711

CONTROL BOX W/DECALS...........11288812

10 X .5 FLT TS SCREW..................31234613

BOOM END COVER.......................11341714

10 X .5 FLT TS SCREW..................41234615

COVER, AUXILIARY POWERSWITCH..........................................1

1347116

SWITCH,TOGGLE,DPST,2POSMAINT.............................................1

1309117

Part No. 139382 Z-30/20HD 77

500 Platform ComponentsSeptember 2014

501.1 Platform Control Box Assembly

78 Z-30/20HD Part No. 139382


502.1 Accelerator Switch Assembly


DECAL,LEFT-RIGHT" 300LBBOOM..............................................1

12554--

COVER-DIR./ACCELLERATORSWITCH..........................................1

13039-3--

SWITCH,GE,DIRECT./ACELLERATOR.113039--(PN 12892 includes PN's 13039 and12254)

POTENTIOMETER,DIR/ACCEL.SWITCH.113039-11

SWITCH,1A &DIRECT.CONTROL.........................3

13039-22

CONTROL ROD HUB......................1130943

SCREW,SET,HS 1/4-28 X .375.......1130164

ROD-CONTROL LEVER, ZINC.......1130405

BALL KNOB,SPEEDLEV.-1.375"DIA................................1

130896

SCREW,HHC,1/4-20 X .75..............460907

Part No. 139382 Z-30/20HD 79


502.1 Accelerator Switch Assembly

80 Z-30/20HD Part No. 139382


503.1 Platform Installation


PLAT. ASSY--300 LB BOOM............113563--

PLAT. ASSYW/DECALS-HD&Z45'4FT................1

15519--

(used on 500-lb machines)

MOTOR,36V (BRAKE POWER UNIT)*17850--(motor for platform leveling)

SCREW,HHC,3/8-16 X .75,GR 8.....4941951

WASHER,LOCK,.375......................460212

SPACER, NYLON-.0625 X 3 X 2GB...................................................2

130693

SCREW,HHC,3/8-16 X 1.50,GR5.....485164

SCREW,HHC,1/4-20 X 3.5..............161155

WASHER,LOCK,.25........................163566

TUBE-PLAT.PIVOT RODCOLLAR-.75....................................1

133727


116978

WELDMENT-DAMPER MOUNT......1134569

SHOCK ABSORBER.......................110(component no longer available;source locally)

NUT,NYLOCK,3/8-16.......................2482811

WASHER,FLAT,USS,3/8",Y.............2609712


CLAMP,0.50,#8 X 1/4,RUB CUSH....3683314

SCREW,HHC,1/4-20 X 2.5..............4688415

WASHER,FLAT,USS,1/4"Y..............4663816

NUT,NYLOCK,1/4-20.......................4609117

SCREW,HHC,1/4-20 X .75..............8609018

NUT,NYLOCK,1/4-20.......................8609119

TOE BOARD W/DECALS-GENIEBOOM..............................................1

1288920

PLYWOOD PLATFORM--300 LBBOOM..............................................1

1356121

SCREW,HHC,1/4-20 X 1.................4688822

NUT,NYLOCK,1/4-20.......................4609123

FOOT SWITCH ASSY-BOOM.........11358124

TUBE-SLIDING MIDRAIL-19.18".....11245825

NUT,NYLOCK,1/4-20.......................2609126

MIDRAIL GUIDE ( HOOK )..............21244327

SCREW,HHC,1/4-20 X .75..............2609028

PLATFORM RAILINGWELDMENT....................................1

1324729


U-BOLT,3/8 X 1 YZ...........................5655030

WASHER,FLAT,USS,1/4"Y............10663831

NUT,NYLOCK,3/8-16.....................10482832

PLATFORM DECAL PLATEW/DECALS......................................1

1289133

PLATFORM SUPPORTWELDMENT-300#...........................1

1337134

SCREW,HHC,3/8-16 X 2.25............4670835

PLAT. BEARING BLOCK.................11336936

BUSHING 2.25 X 2 X .75, OILITE....21306837

BALL KNOB,PLAT.LOCK , 1"DIA...................................................1

1309038

PIN HOUSING.................................11343239

SPRING,LOCK PIN.........................1516740

PIN,ROLL,.125 X .5.........................11287341

STOP PIN - ZINC PLTD%%............11343142

PLATFORM STOP & BEARINGMOUNT...........................................1

1343943

PLATE-PLATFORM LOCK(DRILLED).......................................1

1345444

Part No. 139382 Z-30/20HD 81


503.1 Platform Installation

82 Z-30/20HD Part No. 139382


504.1 Foot Switch Assembly


FOOT SWITCH ASSY-BOOM.........113581--

FOOT SWITCH GUARDW/DECALS......................................1

128901

Includes Switch MTG Fasteners

DECAL,BRAKE SWITCHINSTRUCTION................................1

12441--

NUT,NYLOCK,1/4-20.......................460912

FOOT SWITCH***...........................1134823

MICROSWITCH,13482FOOTSWITCH.................................1

20262--

SCREW,HHC,1/4-20 X 1.25............489154

Part No. 139382 Z-30/20HD 83


504.1 Foot Switch Assembly

84 Z-30/20HD Part No. 139382


505.1 HD Platform Assembly


PLAT. ASSYW/DECALS-HD&Z45'4FT................1

15519--

PLAT.W/DECALS-EURO,Z45&HD,4FT............................................1

35108--

(European models)

SCREW,HHC,1/4-20 X 1.................468881

NUT,NYLOCK,1/4-20.......................460912

Foot Switch Assembly.....................13(refer to section 504.1)

FOOT SWITCH MOUNTINGPLATE-6".........................................1

138404

Control Box......................................15(refer to section 506.1)

Platform Gearbox Assembly............16(refer to section 507.1)

RIVET,STL,STL,P,.25 X .75...........1672667

ANGLE-PLAT.STEP,HDBOOM-22"........................1

136938

U-BOLT,3/8 X 1 YZ...........................665509

NUT,NYLOCK,3/8-16.....................12482810

RIVET,ALUM,ALUM,P,.156 X.375..................................................8

892011

DECAL PLATE W/DECALS-500#PLAT................................................1

1562312

SCREW,HHC,1/4-20 X .75..............2609013

WASHER,FLAT,USS,1/4"Y..............4663814

NUT,NYLOCK,1/4-20.......................2609115

MIDRAIL GUIDE ( HOOK )..............21244316

TUBE,SLIDINGMIDRAIL,20.69-INCHES(UNPAINTED)..................................1

5381917A

(replaced PN 12446) (see kit PN139450)

TUBE,SLIDING MIDRAIL,PAINTED13945117B(see kit PN 102992)

Midrail Cushion................................21385918(component no longer available)

PLAT.WLDMNT,ALUM-DOMESTC,4'......................................................1

1370119

(toeboard not included)

SPLICER, TUBE, 500LBALUM.PLAT.....................................2

13682--

PLAT CONTROL BOX RAIL............113695--(small bent section to accommodatecontrol box)


RIVET,STEEL,P, .25 X .375...........14726520

TOEBOARD, 4' PLATFORM............14980121(replaced PN 13700)

PLATFORM GRATING-45 X 27(BLUE).............................................1

13677P22

WASHER,FENDER,.25 X 1.25X.062.............................................10

1290623

Part No. 139382 Z-30/20HD 85


505.1 HD Platform Assembly

86 Z-30/20HD Part No. 139382


506.1 HD Control Box Assembly


PLATFORM CONTROL BOXASSY-500#

13798--

SWITCH,TOGGLE,DPDT,3POSMOMEN

16397-S--

(platform level switch)

PLAT.CNTRL.BOXCOVER-4HOLE,500........................1

156211

DECAL,TURRET ROT.(PLAT)500LB..............................................1

16064--

(PN 12396 is likely used on non-HD)

DECAL,NEUTRAL/PLAT.LEVEL(PLAT).116575--

SWITCH PANELW/COVER-(BLUE)...........................1

16577P--


13037-S2

SWITCH,TOGGLE,DPDT,3POSMAINT.............................................1

13038-S3

SCREW,HHC,1/4-20 X .75..............660904

WASHER,LOCK,.25........................463565

BUMPER,RUBBER-1 X 1.5.............1138026

NUT,NYLOCK,5/16-24.....................1138037

CONTROL BOX-HDW/LEVELING-BLUE........................1

16576P8

(replaced PN 13646)

NUT,NYLOCK,1/4-20.......................160919

SWITCH,GEDIR/ACC,CUT/DRILLED.................1

1385610

POTENTIOMETER,DIR/ACCEL.SWITCH.113039-1--

DECAL,RIGHT-LEFT" 500LBBOOM..............................................1

13983--

Control Cable, #16-12 x 576"..........2154411(replaced PN 13794)

CABLE SQUEEZE CONN.,XTRALRG.................................................2

1296012

SWITCHBOX,NON-METALIC,SINGLE..........1

1326713



TERMINAL,COUPLER,MALE,14-16GA.21382516

Foot Switch Cord, 16-2 x 38"...........1154417(replaced PN 13842)


705618


LOCKNUT,ELEC,1/2"......................1693519

SWITCH,TOGGLE,DPST,2POSMAINT.............................................1

1309120

10 X .5 FLT TS SCREW..................41234621

COVER, AUXILIARY POWERSWITCH..........................................1

1347122

Part No. 139382 Z-30/20HD 87


506.1 HD Control Box Assembly

88 Z-30/20HD Part No. 139382


507.1 Platform Gearbox Assembly


GEARBOX ASSY-W/PLAT.LEVELING16592--(does not included items 11 and 12)

SCREW,FHS,1/4-20 X .75...............785141

GEARBOX COVER-PLAT.PIVOTW/LVL..............................................1

165912

(replaced PN 13716)

NUT,NYLOCK,1-8............................1297643A(replaced PN 14407)

NUT,LP NYLOCK,1-12193313B(from SN 3090-2082)

WASHER,FLAT,1.063 X 2 X .134.....1137754A

DISC SPRING-2.50 X 1.063220364B(from SN 3090-2082)

CLUTCH COLLAR%%....................2129005

WORM GEAR,R.H.PER GENIEDWG................................................1

136106

KEY-CLUTCH COLLAR...................1137087

GEARBOX CASTING,PLAT.ROTATE%%............................1

137828

SEAL, OIL,470094PLAT.GEARBOX..............................1

136149

PLATFORM PIVOT ASSY,30/20......12922310(replaced PN 13722)


PIVOT CASTING, PLAT.ROTATE...........................................1

1378112

NUT,LP NYLOCK,1/2-13.................1608613

WINCH HANDLEASSY-(LL/BOOM)**.........................1

1386914

SCREW,HHC,5/16-18 X 1 GR5.......41300215

WASHER,STAR,INTERNAL,.313.....41378316

FLANGE-BEARING.........................11368117

BUSHING,FLANGE .875 X 1 X.625..................................................2

1361218

WORM & WORM SHAFTASSY-SERV***................................1

3583119

(from SN 3090-2082) (replaced PN13680)

WORM & WORM SHAFTASSY-SERV***................................1

3583120

(from SN 3090-2082) (replaced PN13611)

PIN,ROLL,.25 X 1.5.........................11066521

Part No. 139382 Z-30/20HD 89


507.1 Platform Gearbox Assembly

90 Z-30/20HD Part No. 139382


508.1 Platform Leveling System Assembly


POWER UNITASSY-PLAT.LEVELING

16589--

PLATFORM LEVEL ACCESS-(FIELD)16997--

HOSEASSY-VALVE/MASTER-32.5"..........1

137881

HOSEASSY-VALVE/TANK-218.5"..............1

137892

CONNECTOR,070120-6-4..............1137993

CONNECTOR,070120-4-4..............5137554

VALVE-PLATFORM LEVELING.......1137615Incl. #24,25,30

SCREW,HHC,1/4-20 X 3.................2123436

WASHER,STAR,INTERNAL,.313.....2137837

CYLINDER WELDMENT-BOOMLIFTING...........................................1

132318

VALVE,HOLDING............................1130189

SCREW,HHC,1/4-20 X 1.5..............4614510

Elbow, Male, 1/4 JIC x 3/8 SAE.......3112501-04-06-FG

HOSE ASSY,PRI-VB/A-V,-179.9".....11351912

TEE,RUN,070428-6-4......................21311313

HOSE ASSY,PRI-VB/B-P,181.75".....11352014

TEE,RUN,070432-4.........................11375715

HOSE ASSY,500#PRI.B.LIF-20.5"................................1

1383016

ELBOW,070202-4-4.........................1664717

HOSEASSY-VALVE/SLAVE-254.5"............2

1378718

FLARE TUBE ASSY-SLAVECYLINDER......................................1

1625419

VALVE ASSY,BLEED***...................31385220


RETRO KIT, SLAVE CYL. OLDZ30..................................................1

1642722

Incl. Bearings, Cotter Pin & Roll Pin

BUSHING,140140-4-216252--

VALVE,HOLDING,GASKETMOUNTED......................................1

1368523

VALVE,RELIEF (18660)...................11996824

VALVE,RELIEF 1000PSI,S60/V24D.................................1

2783725

CYLINDER KIT,MASTER-GENIEBOOM..............................................1

1598026

Incl. Bearing, Cotter Cotter Pin andRoll Pin


CONNECTOR,070120-4-6..............11375627

HOSEASSY-VALVE/MASTER-32.5"..........1

1378828


1352129

VALVE,CHECK................................24548130

VALVE,MANUAL.POPPETPLAT.LEVEL....................................1

13761-431

Part No. 139382 Z-30/20HD 91


508.1 Platform Leveling System Assembly

92 Z-30/20HD Part No. 139382

600 Hydraulic Hoses and Electrical Cables September 2014

601.1 Hydraulic Hose Assembly


PRIMARY LIFT CYLINDER.............11(refer to 403.1)

HOSE ASSY,LIFTCYLINDER--22"...............................1

135262

SECONDARY LIFT CYLINDER.......13(refer to 403.1)

HOSE ASSY,LIFTCYLINDER--22"...............................1

135264


135215

HOSE ASSY,SEC-VB/B-P,31.5"......1135226

HOSEASSY-MNFLD/ROT.GEARBOX.......1

135167

HOSE ASSY-MNFLD TOGEARBOX.......................................1

135178

TURNTABLE GEAR BOX................19(refer to 301.1)

HOSE ASSY--HAND PUMP TOMNFLD............................................1

1357710

HOSE ASSY,VB-HANDPUMP,13.5"......................................1

1357611

HAND PUMP...................................112(refer to 303.1)

HYDRAULIC VALVE BLOCK...........113(refer to 304.1)

ROTATION VALVE...........................113A(refer to 304.1)

STEERING VALVE..........................113B(refer to 304.1)

SECONDARY LIFT VALVE..............113C(refer to 304.1)

PRIMARY LIFT VALVE....................113D(refer to 304.1)

EXTENSION VALVE........................113E(refer to 304.1)

STEERING CYLINDER...................114(refer to 304.1)

HOSEASSY,STEER.CYL-VB--65.5"..........1

1351815

HOSEASSY,STEER.CYL-VB--65.5"..........1

1351816

HOSE ASSY,POWERUNIT-VB,P-25.5...............................1

1352917

FILTER ASSEMBLY.........................118(refer to 308.1)

HYDRAULIC POWER UNIT............119(refer to 309.1)


HOSE ASSY,HANDPUMP-VB,---13"..............................1

1352820

HOSE ASSY,HANDPUMP-VB,32.50".............................1

1352721

HOSE ASSY,PRI-VB/B-P,181.75".....11352022

HOSE ASSY,PRI-VB/A-V,-179.9".....11351923

HOSEASSY,EX.RE.B,P-VBB,204.5".........1

1352324

HOSEASSY,EX.RE.B,V-VBA,202.6"..........1

1352425

HOSE ASSY,EXTENSIONCYL-100.7"......................................1

1352526

EXTENSION CYLINDER.................127(refer to 403.1)

Part No. 139382 Z-30/20HD 93

600 Hydraulic Hoses and Electrical CablesSeptember 2014

601.1 Hydraulic Hose Assembly

94 Z-30/20HD Part No. 139382


602.1 Chassis Electrical Cable and Wire Assembly


WIRE CABLE,14/3SO,BULK..........................100-inches

65991

BATTERY CABLE ASSY-RHCAB.BUND......................................1

132022

CABLE ASSY #4 BLK B(-)/AP-D1....11390273


132004


132035

ELEC.CORD ASSY-16/4SJO,RHBUND.................................1

132046

BATTERY BOX POWER CORDASSY...............................................1

131887

CONN HOUSING SBX175, BATT128138--



32148--

SCR PWR CORD ASSY-LHCAB.BUND......................................1

131808



WELDING CABLE #2BLACK.............................168-inches

32148--

BATTERY CABLE ASSY-LHCAB.BUND......................................1

131829

BATTERY CABLE ASSY-LHCAB.BUND......................................1

1318110

WIRE CABLE,14/3SO,BULK............................98-inches

659911


1318312

Part No. 139382 Z-30/20HD 95


602.1 Chassis Electrical Cable and Wire Assembly

96 Z-30/20HD Part No. 139382


603.1 SCR Module Electrical Cable and Wire Assembly


ELEC.CORD ASSY-16/4SJO,RHBUND.................................1

132041


131832


65993

SCR PWR CORD ASSY-LHCAB.BUND......................................1

131804



WELDING CABLE #2BLACK.............................168-inches

32148--

WIRE CABLE,14/3SO,BULK..........................100-inches

65995


65996

WELDING CABLE,#4EXCELENE/BLK...............9.5-inches

130827

two required

TERMINAL,5/16 RING,#2 CABLE....432147--


321488


WELDING CABLE #2BLACK..............................7.5-inches

321489


WELDING CABLE #2BLACK............................12.5-inches

3214810


WELDING CABLE #2BLACK..........................13.25-inches

3214811


WELDING CABLE #2BLACK.................................8-inches

3214812


Part No. 139382 Z-30/20HD 97


603.1 SCR Module Electrical Cable and Wire Assembly

98 Z-30/20HD Part No. 139382


604.1 Turntable Electrical Cable and Wire Assembly


WIRE CABLE,16/2WHT/BRN..........................66-inches

439581

Speed limit switch

WIRE CABLE,16/2WHT/BRN..........................18-inches

439582

Rotate limit switch

WIRE CABLE,16GA/3 CON.TPEJKT.....................................35-inches

439593

Rotation valve


439594

Steer valve


439595

Riser valve


439596

Primary boom riser valve


439597

Extend/retract valve

WIRE CABLE,16/12SEOW................................48-inches

1011728

Control box

Part No. 139382 Z-30/20HD 99


604.1 Turntable Electrical Cable and Wire Assembly

100 Z-30/20HD Part No. 139382


605.1 Platform Control Electrical Cable and Wire Assembly



198021


198022

WIRE CABLE,18/19CON.TPRJKT..................288-inches

359343


198024

Part No. 139382 Z-30/20HD 101


605.1 Platform Control Electrical Cable and Wire Assembly

102 Z-30/20HD Part No. 139382

700 Accessories September 2014

701.1 Options/Accessories


FIELD/OPT,LVI/BCI 48/36 Z-3046970--

ALARM, MECHANICAL,MODEL#660.................................................1

135931

FLASHING BEACONOPTION-Z/30..................................1

136002

STROBE,FIREBOLT,12-80VDC,AMB**.1567042(replaced PN 20189)

FLASHTUBE,USHAPED,360DEG,BULB

122019--

FLASHTUBE,STRAIGHT,360DEG,BULB226393--

LENS,AMBER,STROBE,FIREBOLT72282--

TOOL TRAY ACCESSORY***.........19599-S3

DIODE,2 AMP.................................3130834

TERMINAL STRIP,10 POLE............1130984

HOUR METERACCESSORY-Z30/20......................1

136044

HOUR METER,10-80 VOLTS***......1195064

BATTERY CHARGE IND.ACCESS..........................................3

136055

BATTERY CHARGEINDICATOR,36V..............................1

136865

Part No. 139382 Z-30/20HD 103

700 AccessoriesSeptember 2014

701.1 Options/Accessories

The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.

PagePart Number

99101172 ......................1510255 ........................1510258 ........................5310355 ........................41, 5310356 ........................1710539 ........................8910665 ........................17, 69, 8111697 ........................15117234 ......................11, 1311857 ........................103122019 ......................1312214 ........................1112215 ........................1112216 ........................1112218 ........................1112220 ........................1112234 ........................11, 1312245 ........................1112255 ........................1312331 ........................1312332 ........................1112333 ........................1312334 ........................11, 1312335 ........................1312336 ........................7112340 ........................9112343 ........................17, 4912344 ........................51, 73, 77, 8712346 ........................2912347 ........................17, 4912348 ........................1112385 ........................11, 8312441 ........................81, 8512443 ........................13, 5112444 ........................13, 5112445 ........................8112458 ........................39, 4112460 ........................15, 2712461 ........................1112463 ........................1312515 ........................1312545 ........................7912554 ........................1112594 ........................11, 1312725 ........................29, 95, 97128138 ......................25, 33, 8112873 ........................33, 5912875 ........................2912877 ........................1712878 ........................5912883 ........................5912884 ........................5912885 ........................5912886 ........................7712888 ........................8112889 ........................8312890 ........................8112891 ........................7712892 ........................5112893 ........................8912900 ........................1512901 ........................8512906 ........................1112953 ........................8712960 ........................1112962 ........................2513000 ........................6913001 ........................17, 25, 29, 8913002 ........................4113003 ........................1513004 ........................2913006 ........................2913006-S .....................4113007 ........................5513007-1 .....................

PagePart Number

41, 5513007-14 ...................5513007-2 .....................17, 1913008 ........................1913008-1 .....................1913008-2 .....................1913008-3 .....................1913008-5 .....................1913008-6 .....................67, 69, 7313009 ........................27, 67, 6913012 ........................6913014 ........................25, 3313015 ........................25, 7913016 ........................71, 9113018 ........................51, 77, 8713037-S .....................77, 8713038-S .....................7913039 ........................79, 8713039-1 .....................7913039-2 .....................7913039-3 .....................7913040 ........................2513043 ........................25, 2713045 ........................25, 2713046 ........................25, 3113047 ........................2513048 ........................25, 3313049 ........................25, 3313050 ........................25, 3313051 ........................2513052 ........................2513054-1 .....................2513054-2 .....................25, 3313056 ........................2513057 ........................2513058 ........................2513060 ........................2513060-1 .....................2513062 ........................2513062-1 .....................3913063 ........................3913063-1 .....................3913063-10 ...................3913063-11 ...................3913063-12 ...................3913063-13 ...................3913063-2 .....................3913063-3 .....................3913063-4 .....................3913063-5 .....................3913063-6 .....................3913063-7 .....................3913063-8 .....................3913063-9 .....................15, 4113064 ........................1513065 ........................1513066 ........................3913067 ........................8113068 ........................8113069 ........................27, 3113071 ........................2713072 ........................2713073-1 .....................2713073-10 ...................2713073-11 ...................2713073-3 .....................2713073-4 .....................2713073-5 .....................2713073-6 .....................2713073-7 .....................2713073-8 .....................2713073-9 .....................27, 7113078 ........................2713079 ........................17, 2113080 ........................2113080-1 .....................

PagePart Number

2113080-10 ...................2113080-2 .....................2113080-3 .....................2113080-4 .....................2113080-6 .....................2113080-7 .....................2113080-8 .....................2113080-9 .....................1713081 ........................2313081-1 .....................2313081-2 .....................2313081-3 .....................2313081-4 .....................2313081-5 .....................2313081-6 .....................2313081-7 .....................2313081-8 .....................9713082 ........................47, 61, 10313083 ........................47, 6113084 ........................3913086 ........................7913089 ........................8113090 ........................77, 8713091 ........................4913092 ........................7913094 ........................4913095 ........................1713096 ........................1713097 ........................17, 10313098 ........................47, 6113099 ........................47, 6113100 ........................4113103 ........................1713104 ........................4513107 ........................5313108 ........................45, 63, 6513112 ........................71, 9113113 ........................2713114 ........................4113115 ........................5313117 ........................4513118 ........................45, 63, 6513119 ........................43, 4513120 ........................4113121 ........................45, 63, 6513123 ........................95, 9713180 ........................9513181 ........................9513182 ........................35, 95, 9713183 ........................29, 9513188 ........................2913191 ........................2913192 ........................2913193 ........................9513200 ........................9513202 ........................9513203 ........................95, 9713204 ........................41, 47, 6113211 ........................15, 39, 4113212 ........................4113220 ........................4113221 ........................41, 63, 6513222 ........................63, 6513222-2 .....................6513222-4 .....................71, 9113231 ........................6713233 ........................1713234 ........................8113247 ........................77, 8713267 ........................37, 67, 6913268 ........................6713317 ........................69, 7313318 ........................67, 6913319 ........................25, 3313324 ........................

PagePart Number

2513328 ........................27, 3113337 ........................6913340 ........................6913341 ........................4113343 ........................6913346 ........................6913347 ........................2513349 ........................6913351 ........................6913352 ........................6913353 ........................2713359 ........................2713360 ........................2713365 ........................27, 3113366 ........................8113369 ........................8113371 ........................8113372 ........................6913373 ........................6713391 ........................6913408 ........................1713409 ........................2913410 ........................67, 6913413 ........................7713417 ........................5313422 ........................1513424 ........................4913430 ........................8113431 ........................8113432 ........................8113439 ........................6913442 ........................6913444 ........................6913445 ........................6913450 ........................8113454 ........................8113456 ........................4513470 ........................77, 8713471 ........................1713475 ........................2513476 ........................7713477 ........................5113480-S .....................5913481 ........................8313482 ........................6713485 ........................6913486 ........................6713496 ........................4513497 ........................1513503 ........................5913507 ........................5913508 ........................5913509 ........................5113511 ........................5113512 ........................9313516 ........................9313517 ........................9313518 ........................91, 9313519 ........................91, 9313520 ........................33, 91, 9313521 ........................9313522 ........................9313523 ........................9313524 ........................9313525 ........................9313526 ........................9313527 ........................9313528 ........................9313529 ........................2913538 ........................1513541 ........................8113561 ........................8113563 ........................4113572 ........................9313576 ........................

104 Z-30/20HD Part No. 139382

September 2014

Part Number Index

PagePart Number

9313577 ........................81, 8313581 ........................1713585 ........................1713586 ........................1713587 ........................6913590 ........................10313593 ........................25, 3313598 ........................10313600 ........................10313604 ........................10313605 ........................8913610 ........................8913612 ........................8913614 ........................73, 89, 9113615 ........................2913624P ......................2913625 ........................7313630 ........................3113635-1 .....................3113635-3 .....................3113635-4 .....................3113635-5 .....................3113635-6 .....................2713635-6P ...................3113636 ........................3113637 ........................3113638 ........................3113639 ........................3113642 ........................3113643 ........................7113649 ........................8513677P ......................8913681 ........................8513682 ........................9113685 ........................10313686 ........................8513693 ........................8513695 ........................8513701 ........................7313705 ........................7313706 ........................7313707 ........................8913708 ........................7313713 ........................7313714 ........................7313715 ........................7313721 ........................7313729 ........................6913729-PRO ................2713732 ........................3113734 ........................7313741 ........................27, 3113745 ........................3113748 ........................3113749 ........................27, 3113751 ........................3113752 ........................3113753 ........................33, 35, 63, 65, 9113755 ........................9113756 ........................9113757 ........................9113761 ........................9113761-4 .....................25, 3113770 ........................73, 8913775 ........................7313779 ........................8913781 ........................8913782 ........................89, 9113783 ........................9113787 ........................9113788 ........................9113789 ........................77, 8713798 ........................9113799 ........................8713802 ........................8713803 ........................

PagePart Number

7313804 ........................6913814 ........................7313820 ........................25, 3313822 ........................35, 8713825 ........................3513826 ........................9113830 ........................8513840 ........................3113845 ........................3113846 ........................7313848 ........................9113852 ........................3313854 ........................8713856 ........................8513859 ........................5113861 ........................8913869 ........................4713871 ........................3313873 ........................2513873P ......................3313874 ........................3313876 ........................33, 3913876-1 .....................3313877 ........................3513879 ........................3713883 ........................7713887 ........................3313895 ........................3313898 ........................3513902 ........................95139027 ......................3713907 ........................3713909 ........................3313912 ........................3313914 ........................3313915 ........................3713916 ........................3713917P ......................3313918 ........................3313920 ........................33, 3513921 ........................33, 3513922 ........................1913928 ........................5113930 ........................85139451 ......................3113948 ........................2513951P ......................1713976 ........................7313977 ........................11, 8713983 ........................3313984 ........................3313985 ........................5513998-2 .....................5513998-3 .....................45, 63, 65146164 ......................3314723 ........................871544 ..........................55, 5715513 ........................81, 8515519 ........................8715621 ........................3315622 ........................8515623 ........................67, 731569-387 ...................4315935 ........................75, 9115980 ........................11, 5116063 ........................8716064 ........................3516145 ........................3516146 ........................9116252 ........................9116254 ........................1716257 ........................8716397-S .....................75, 9116427 ........................11, 8716575 ........................8716576P ......................

PagePart Number

8716577P ......................9116589 ........................8916591 ........................8916592 ........................7516624 ........................5516660 ........................5516661 ........................3916890 ........................3916892 ........................3916892-1 .....................3916907 ........................39, 6316907-1 .....................9116997 ........................3917517P ......................5517560 ........................55, 5717649 ........................1917667 ........................1917668 ........................1917669 ........................1917670 ........................1117803 ........................1117804 ........................1117805 ........................35, 8117850 ........................3517946 ........................5517993 ........................1918078 ........................1119052 ........................3519162 ........................4319187 ........................8919331 ........................2519366 ........................2519367 ........................2519368 ........................2519388 ........................2719440 ........................10319506 ........................1919531 ........................1919533 ........................67, 10119802 ........................3919900 ........................3319919 ........................9119968 ........................8320262 ........................25, 3320494 ........................3720548 ........................3720576 ........................3120921 ........................5321138 ........................4521306 ........................3521542 ........................8922036 ........................65223763 ......................103226393 ......................3122881 ........................2723154-S .....................6723482 ........................5523618 ........................3524469 ........................1927262 ........................9127837 ........................2527936 ........................6928443 ........................5128987 ........................6729055 ........................8929223 ........................8929764 ........................77, 8731153 ........................3531331 ........................29, 95, 9732147 ........................29, 95, 9732148 ........................4533681 ........................2535091 ........................2535092 ........................8535108 ........................2535682 ........................

PagePart Number

8935831 ........................10135934 ........................5738155 ........................5738160 ........................5738161 ........................5740186 ........................5740318 ........................5740401 ........................9943958 ........................9943959 ........................4144586 ........................5344788 ........................5744794 ........................5744796 ........................5345087 ........................414513 ..........................1345401 ........................1345402 ........................1345403 ........................1345404 ........................9145481 ........................4345653 ........................1945844 ........................6545914 ........................6545915 ........................5746234 ........................5746239 ........................5746241 ........................5746246 ........................1946341 ........................10346970 ........................15, 17, 25, 27, 33, 41, 53, 67, 69, 73, 77, 81, 85

4828 ..........................

7149326 ........................7549327 ........................7149328 ........................7149329 ........................8549801 ........................815167 ..........................15, 17, 67, 695224 ..........................5752307 ........................27, 695361 ..........................8553819 ........................10356704 ........................2957881 ........................3558220 ........................3558221 ........................176002 ..........................256019 ..........................25, 45, 69, 816021 ..........................15, 416024 ..........................296037 ..........................316073 ..........................896086 ..........................17, 29, 37, 41, 51, 53, 69, 73, 79, 81, 85, 87

6090 ..........................

17, 29, 37, 41, 43, 49, 59, 69, 73, 81, 83, 85, 87

6091 ..........................

596095 ..........................416096 ..........................17, 41, 816097 ..........................816115 ..........................71, 916145 ..........................416175 ..........................17, 416178 ..........................41, 496179 ..........................15, 25, 27, 31, 33, 39, 41

6198 ..........................

17, 29, 41, 67, 816271 ..........................296272 ..........................29, 41, 51, 53, 69, 81, 87

6356 ..........................

81, 856550 ..........................

Part No. 139382 Z-30/20HD 105

September 2014

Part Number Index (continued)

PagePart Number

5765780 ........................176595 ..........................95, 976599 ..........................416600 ..........................276605 ..........................416606 ..........................17, 51, 69, 776622 ..........................41, 496637 ..........................37, 59, 69, 81, 856638 ..........................43, 71, 916647 ..........................416653 ..........................1766717 ........................816708 ..........................176830 ..........................656832 ..........................37, 67, 73, 816833 ..........................176873 ..........................816884 ..........................256886 ..........................59, 73, 81, 856888 ..........................876935 ..........................41, 556950 ..........................556974 ..........................416994 ..........................416995 ..........................45, 49, 63, 877056 ..........................697104 ..........................10372282 ........................5572321 ........................857265 ..........................857266 ..........................1177046 ........................17, 41, 53, 69, 7377692 ........................41, 438179 ..........................69, 898514 ..........................15, 818516 ..........................558721 ..........................558747 ..........................118765 ..........................4988356-127J5 .............41, 69, 838915 ..........................51, 858920 ..........................67, 699266 ..........................33, 69, 77, 8194195 ........................1039599-S .......................73T107819 ....................

106 Z-30/20HD Part No. 139382

September 2014

Part Number Index (continued)

The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part isused on.

##10-24 x 1 3/4 Hex SHCS.....63

11-A Contact Assembly Consists of No.'s 2 &3.....23

1/2-13 x 4.5" GRD 5 BOLT.....251/4-20 x 1-1/4" GRD 5 Bolt.....691/4-20 x 4-1/2" GRD 5 Bolt.....2910 X .5 FLT TS SCREW.....51, 73, 77, 8710-24 x 3/4" HEX SHCS-Incl'd w/No. 3.....4510-32 X .75 TORX HD.BOLT GR.5.....55, 57

990 Male, 1/4 JIC x 3/8 SAE.....71

AAC RECEPTACLE-BOOM CHARGER.....19ACTUATOR ARM-SPEED LIMIT SWITCH....49ADAPTER,6402-4-4.....35ADJUSTING SCREW.....55ALARM, MECHANICAL,MODEL #660.....103ALARM,97DB ELECTRONIC.....41AMMETER-50HZ CHARGER (MAC).....19AMMETER-BOOM CHARGER.....19ANGLE ACTUATOR.....15ANGLE-COVER LOCATR(3 HOLES)-1".....59ANGLE-PLAT. STEP,HDBOOM-22".....85ASSY,TIRE & WH.,Z30HD,DRIVE,AF.....31ASSY,TIRE & WH.,Z30HD,DRIVE,FF.....31ASSY,TIRE & WH.,Z30HD,STEER,AF.....31ASSY,TIRE & WH.,Z30HD,STEER,FF.....31ASSY.,SECONDARY BOOM,Z30/20.....67AXLE MOUNT WELDMENT,LH-500 LB......31AXLE MOUNT WELDMENT,RH-500 LB......31AXLE-300 LB SPINDLE YOKE.....27, 31AXLE-500 LB SPINDLE YOKE.....27, 31

BBACK PLATE-13060 BRAKE.....25Back-Up Ring.....71Back-Up, Piston.....71Backup Ring.....75BALL KNOB,PLAT.LOCK , 1" DIA......81BALL KNOB,SPEED LEV.-1.375"DIA.....79BAT.CABLE ASSY-BAT.BOX.....29BAT.CABLE ASSY-BAT.BOX CAB.KIT.....29BATT. BOX COVER W/DECAL,PAINT.....29BATT.BOX W/CABLES & DECALS-Z30.....29Battery - 6 Volt, 220A, H, Group GC2H(H-11-3/8" x W-10-3/8" x D-7-3/16").....29

BATTERY BOX CABLE KIT.....29Battery Box Inst......15BATTERY BOX POWER CORD ASSY.......29, 95

BATTERY BOX WELDMENT-BOOM.....29BATTERY CABLE ASSY-LH CAB.BUND.....95BATTERY CABLE ASSY-RH CAB.BUND.....95BATTERY CHARGE IND. ACCESS......103BATTERY CHARGE INDICATOR,36V.....103BATTERY HOLD DOWN ANGLE,PTD.....29BATTERY-245AH SHORT VERSION**.....29BATTERY-245AH TALL VERSION**.....29

BEARING,1.25 ID X 1.5 OD X 1.5.....67, 69, 73BEARING,GARLOCK,16DU08.....73, 89, 91BEARING,INNER, 13073-7 HUB KIT.....27BEARING,OUTER 13073-7 HUB KIT.....27BEARING,TURNTABLE **OLD Z30/20.....15BOLT-WHEEL LUG,500 LB BOOM.....31BOOM END COVER.....77Boom Lifting Cylinder.....67, 69BOOM REST PAD (.5 MATL)---4".....67Boom Riser.....69BOOM RISER WELD-500(AFTERBR).....73BRACKET-LH, BRAKE P.C. BOARD.....37BRACKET-RH, BRAKE P.C. BOARD.....37BRAKE ACC.KIT, SWING Z30HD.....39BRAKE CALIPER.....33BRAKE CALIPER BRACKET WELDMENT...33BRAKE CALIPER PUCK,1 PC.....33, 39BRAKE CALIPER(Z30HD SWING OLD).....39BRAKE COVER STAMPING --(BLUE).....25BRAKE DISC - (BLUE).....39BRAKE DISC, 10".....33BRAKE MANIFOLD-Z30/20 (VERS.2).....35BRAKE SUPPORT WELDMENT.....33BRAKE-7/8" BORE W/MAN. RELEA.....25BRAKE-SPLINED DRIVE HUB %%.....25BREATHER CAP W/DIPSTICK.....41, 55BREATHER CAP, ALUMINUMPRODUCT.....41, 55

BREATHER CAP,MONARCH.....57BRONZE GEAR-ROT.GEARBOX,BLOOM....39BRUSH & HOLDER 13998-1 MOTOR*.....55BRUSH KIT,MONARCH, (4 PIECES).....57BRUSH RIGGING,13062,23403***.....25BUMPER WELDMENT.....15BUMPER,RUBBER-1 X 1.5.....87BUSHING 1.25 X 1 X 1, OILITE.....27BUSHING 2.25 X 2 X .75, OILITE.....81BUSHING, 1.5 X 1.25 X 1,OILITE.....27, 67, 69BUSHING,140140-12-6.....53BUSHING,140140-4-2.....91BUSHING,FLANGE .875 X 1 X .625.....89

CCABLE ASSY #4 BLK B(-)/AP-D1.....95Cable Guide.....69CABLE SQUEEZE CONN.,XTRA LRG.....87CABLE TIE,11.5" BLACK.....69CAP, DUST, 13635 HUB KIT.....31CAP, DUST, 13635 HUB KIT,BLUE.....27CAPACITOR,6 MFD,660VAC-CHARGR*.....19CAPACITOR,SCR CONTROL.....21CASTLE NUT-300# HUB KIT.....27CHANNEL,LWR-PLASTIC TRACK%%.....73CHANNEL,UPPER-PLASTIC TRACK.....73CHARGER, 110/60--GENIE BOOM.....17CHARGER, 110/60--GENIE BOOM***.....19CHARGER-220/50 GENIE BOOM**.....19CHARGER-REMOTE,115V/60HZ-BOOM.....17CHECK CAP ASSEMBLY, STONE.....55CIRCUIT BREAKER-50HZ CHARGER.....19CLAMP,0.50,#8 X 1/4,RUB CUSH........37, 67, 73, 81

CLAMP,0.75,#12 X 1/4,RUB CUSH......37, 67, 69

CLAMP,1.88,#30 X 1/4,RUB CUSH.....41CLAMP,HOSE,2.25" DIA......69

CLIP,HAIR PIN .125 X 3.25.....33, 59CLIP-RELAY RETAINING.....37CLUTCH COLLAR%%.....89Coil Cord Assembly.....69COIL WITH DE CONNECTOR.....65COIL,1A,REVERSER PANEL.....23COIL,36V,13060 BRAKE.....25COIL,DO1,20VDC.....65COIL,F & R,REVERSER PANEL.....23CONN HOUSING SBX175, BATT.....29, 95, 97CONN,SQUEEZE,1/2NPT .38-.50,SM.......45, 49, 63, 87

CONNECTOR,070102-6-6.....53CONNECTOR,070120-4-4....33, 35, 63, 65, 91CONNECTOR,070120-4-6.....91CONNECTOR,070120-6-4.....91CONNECTOR,070120-8-4.....45, 63, 65Consists of Items 9-14.....71CONTACT ASM STATION, REV.PANEL.....23CONTACT ASSEMBLY.....17CONTACT MOVE.ASM,REVERSE.PANEL...23CONTACT, STNRY.CHNGOVR ASM.....23CONTACT,MOVEABLE, RVRSR PANEL.....23C O N T A C T O R , D U A L , S T A T I O NCHNGOVR.....23

Control Box.....85CONTROL BOX GUARD (PRI. BOOM).....77CONTROL BOX W/DECALS.....77CONTROL BOX,GROUND,30/20.....51CONTROL BOX-HD W/LEVELING-BLUE.....87Control Cable, #16-12 x 576".....87CONTROL ROD HUB.....79CORK GASKET-SLIP YOKE (STD,HD).....33COTTER PIN-300# HUB KIT.....27COUPLER HALF, 2 INCH (STEEL).....25COUPLER HALF, 4 INCH (ALUM).....25, 33COUPLER,GALV......41COUPLER,MTR.,DU-1007 (13998)**.....55COUPLER-19162 POWER UNIT.....35COUPLING-RUBBER, #0 SIZE 4.....25COVER ASSY "FIBERGLASS",RR Z30.....59COVER ASSY FIBERGLASS RF Z30.....59COVER ASSY, FIBERGLASS--L.F......59COVER ASSY,FIBERGLASS,L REAR.....59COVER GASKET KIT.....39COVER HOLD DOWN WELDMENT.....59COVER LOCATOR WELDMENT.....59COVER, AUXILIARY POWER SWITCH.....77, 87

COVER,HANDY BOX.....17COVER,PRI.EXTENSION TUBE-4.38".....73COVER-13770 AXLE GEARBOX.....25, 33COVER-DIR./ACCELLERATOR SWITCH.....79CYLINDER KIT,MASTER-GENIE BOOM....75, 91

CYLINDER WELDMENT-BOOM LIFTING...71, 91

CYLINDER,HYD-1.5 X 84 X 114.50.....71CYLINDER,HYD-2 X 6 X 16.25.....27, 71

DDECAL KIT,Z30/20HD, COSMETIC.....11DECAL KIT,Z30/20HD, REF......11DECAL KIT,Z30/20HD, WARNING.....11DECAL PLATE W/DECALS-500# PLAT.....85

Part No. 139382 Z-30/20HD 107

September 2014

Part Description Index

DECAL"TURRET ROT." (TURNTABLE).....13, 51

DECAL,"CAUTION BODY BELT" BOOM.....11DECAL,"DANGER BATTERY GAS"BOOM...13D E C A L , " E L E C T R O C U T I O NHAZARD"GB.....11, 13

DECAL,"FORWARD-REVERSE" BOOM.....11DECAL,"GENIE BOOM"WITH STRIPES.....11DECAL,30/20HD,ALL BLUE.....11DECAL,300 LB. MAX. PLC.....11DECAL,500 LB CAPACITY,GB.....11, 13DECAL,BATTERY CHARGER, BOOM.....13DECAL,BATTERY CONNECT"Z45DC.....13DECAL,BATTERY PACK, BOOM.....13DECAL,BOOM, 6" X 15".....11DECAL,BRAKE SWITCH INSTRUCT.".....11DECAL,BRAKE SWITCH INSTRUCTION.....83DECAL,CAUTION AIR FILLED TIRES....11, 13DECAL,FORK LIFTING" BOOM.....11DECAL,FORWARD ARROW.....13DECAL,GENIE BOOM".....13DECAL,GENIE" 6" X 19" (BOOM).....11DECAL,HAND PUMP OPER.(6-25-86).....43DECAL,LEFT ARROW.....13DECAL,LEFT-RIGHT" 300LB BOOM.....79DECAL,NEUTRAL/PLAT.LEVEL(PLAT)......11, 87

DECAL,NON-INSULATED PLATFORM......11, 13

DECAL,OPERATING INSTRUCT-500LB.....11DECAL,PLAT.ROTATION INTRUCTION.....11DECAL,POWER TO PLAT." BOOM.....13DECAL,PUMP ON"-(TURNTABLE).....13, 51DECAL,REVERSE ARROW.....13DECAL,RIGHT ARROW.....13DECAL,RIGHT-LEFT" 500LB BOOM.....11, 87DECAL,SAFETY RULES,BOOM.....11DECAL,TRANS. TIE DOWN BOOM.....13DECAL,TURRET ROT.(PLAT) 500LB.....87DECAL,TURRET ROT.(TURN) 500LB.....11, 51DECAL,WHITE STRIPING, G. BOOM.....11DECAL,Z-30/20" WITH STRIPES.....11DIODE,2 AMP.....47, 61, 103DIPSTICK,15917 POWER UNIT.....35DIRECT / ACCEL. SWITCH W/DECAL.....77DISC SPRING-2.50 X 1.063.....89DRIVE REDUCER KIT,Z30.....25DRIVE SHAFT-STANDARD AND HD.....25DRIVE SHAFT-STANDARD AND HD!!.....33Drive Train Inst. - ref. to fig. #6-8.....15DRIVER,REVERSER PANEL.....23

EElbow, Male, 1/4 JIC x 3/8 SAE.....91ELBOW,070202-4-2.....33ELBOW,070202-4-4.....43, 71, 91ELBOW,070202-4-6.....27ELBOW,070202-4-8.....41ELBOW,070202-6-6.....41, 53ELBOW,070220-4-4.....33, 35ELBOW,070220-6-6.....43, 45ELBOW,071502-6-6.....41ELEC.CORD ASSY,16-2 LH CAB.BUN......35, 95, 97

ELEC.CORD ASSY-16/4 SJO,RHBUND.....95, 97

Ext. Cylinder Assembly.....69EXTENSION CYLINDER.....93Extension Tube-Primary Boom.....73

EXTENSION VALVE.....93

FF & R Contact Assembly - Consists of No.'s8-11.....23

FIELD/OPT,LVI/BCI 48/36 Z-30.....103FILTER ASSEMBLY.....93FILTER ASSY .75"NPT**.....53FILTER BRACKET WELDMENT.....53FILTER ELEMENT,10MICRON,PAPER*.....53FILTER,PICK-UP SCREEN***.....57FILTER--RETURN LINE.....53FILTER-RETURN 10 MICRON**.....53FLANGE,T.T. GEARBOX MOTOR.....39FLANGE-BEARING.....89FLAPPER PLATE-13060 BRAKE.....25FLARE TUBE ASSY-SLAVE CYLINDER.....91FLASHING BEACON OPTION-Z/30.....103FLASHTUBE,STRAIGHT,360DEG,BULB....103FLASHTUBE,U SHAPED,360DEG,BULB...103FLATBAR-10.62"MOTOR BRACKET%%.....25FLATBAR-SCR SPACER---1".....17Foot Switch Assembly.....85FOOT SWITCH ASSY-BOOM.....81, 83Foot Switch Cord, 16-2 x 38".....87FOOT SWITCH GUARD W/DECALS.....83FOOT SWITCH MOUNTING PLATE-6".....85FOOT SWITCH***.....83Front-end/Steering Inst......15FUSE ASSY-BOOM CHARGER.....19FUSE BLOCK, ANN & ANL FUSE.....17FUSE HOLDER,2 POLE.....17FUSE,10 AMP.....17FUSE,15 AMP,TYPE 3AG.....19FUSE,300 AMP,VERY FAST ACTING.....17

GGASKET KIT-TURN.GEARBOX MOTOR.....39Gasket w/"O" Rings.....45GAUGE-SIGHT.....57GEARBOX ASSY-W/PLAT.LEVELING.....89GEARBOX BRACKET.....41GEARBOX CASTING, PLAT.ROTATE%%.....89GEARBOX COUPLER.....39GEARBOX COVER-PLAT.PIVOT W/LVL.....89GEARBOX W/O TIE RODS.....39Gland Static Seal.....71, 75GROUND CONNECTOR,1/2".....17, 51, 69, 77GUIDE-PRI.EXT.CYL.ROD(300#)-6".....69

HHAND PUMP.....93Hand Pump.....41HAND PUMP,Z30 W/MTG. BRACKETS*.....43HANDY BOX,STD.,SINGLE SIZE.....17HEATSINK ASSY W/DIODES (23442).....19HOSE ASSY,500# PRI.B.LIF-20.5".....91HOSE ASSY,EX.RE.B,P-VBB,204.5".....93HOSE ASSY,EX.RE.B,V-VBA,202.6".....93HOSE ASSY,EXTENSION CYL-100.7".....93HOSE ASSY,HAND PUMP-VB,---13".....93HOSE ASSY,HAND PUMP-VB,32.50".....93HOSE ASSY,LIFT CYLINDER--22".....93HOSE ASSY,POWER UNIT-VB,P-25.5.....93HOSE ASSY,PRI-VB/A-V,-179.9".....91, 93HOSE ASSY,PRI-VB/B-P,181.75".....91, 93HOSE ASSY,SEC-VB/B-P,31.5".....93HOSE ASSY,STEER.CYL-VB--65.5".....93

HOSE ASSY,VB-HAND PUMP,13.5".....93HOSE ASSY--HAND PUMP TO MNFLD.....93HOSE ASSY-MNFLD TO GEARBOX.....93HOSE ASSY-MNFLD/ROT.GEARBOX.....93HOSE ASSY-VALVE/MASTER-32.5".....91HOSE ASSY-VALVE/SLAVE-254.5".....91HOSE ASSY-VALVE/TANK-218.5".....91HOUR METER ACCESSORY-Z30/20.....103HOUR METER,10-80 VOLTS***.....103HUB KIT,ARMSTRONG.....31HUB REPAIR KIT, 500 LB BOOM.....31HUB REPAIR KIT-300 LB......27HUB--DISC BRAKE.....33HYD.CONTROL VALVE 5 STATION......41, 63, 65

HYD.HOSE ASSY W/FITTINGS-29.75.......33, 91, 93

HYDR. MOTOR-TURNTABLE GEARBOX.....39Hydraulic Filter Assembly.....41HYDRAULIC POWER UNIT.....93Hydraulic Power Unit.....41HYDRAULIC VALVE BLOCK.....93

IINSTRUCT.TUBE W/CAPS-1.75 X 12.....41INSULATOR,THREADED GROUNDWIRE....17

KKEY, DRIVE SHAFT 2".....25, 33KEY,(13060-1).....25KEY,2 3/4" (13060).....25KEY,3/8"X3/8"X1-7/16"-ROT.GBOX.....39KEY-CLUTCH COLLAR.....89KEY-Z30/20 REDUCER/DRIVE SHAFT.....33KIT,REPAIR,CALIPER (16892)***.....39

LLATCH, RUBBER, 3-13/32 X 1-7/8.....29LENS,AMBER,STROBE,FIREBOLT.....103LINK--(BORED).....67Lock Wire.....71LOCKING ASSEMBLY.....39LOCKNUT,ELEC,1/2".....87Lower Control Box.....41LUG NUT-300# HUB KIT.....27LUG-EXTENSION CYLINDER.....69

MMANIFOLD AND ADAPTER.....55Manifold-5 Station.....63, 65MANIFOLD-HYDRAULIC.....45MANUAL,OP.INST.Z30/20HD,PRE'90.....11Master Cylinder.....73MICROSWITCH,13482 FOOTSWITCH.....83Midrail Cushion.....85MIDRAIL GUIDE ( HOOK ).....81, 85MOTOR.....55MOTOR 36VDC (40186).....57MOTOR BRUSH-ELEC.DRIVE MOTOR.....25MOTOR MNT BOLT W/WASHR,5/16-18.....39MOTOR SEAL KIT (GEARBOX)******.....39MOTOR,36V (BRAKE POWER UNIT)*......35, 81

MOTOR,ELECTRIC,DRIVE OLD Z30.....25

NNIPPLE,GALV.,3/8 X 2.5.....41

108 Z-30/20HD Part No. 139382

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Part Description Index (continued)

NUT,HEX,10-32.....55, 57NUT,HEX,5/16-18,GR5.....29NUT,LP NYLOCK,1-12.....89NUT,LP NYLOCK,1/2-13.....89NUT,LP NYLOCK,5/16-18.....17NUT,LUG,1/2-20 X 90DEG-13/16HX.....25, 31NUT,NYLOCK,1-8.....89NUT,NYLOCK,1/2-13.....15, 25, 27, 31, 33, 39, 41

NUT,NYLOCK,1/4-20.....17, 29, 37, 41, 43, 49, 59, 69, 73, 81, 83, 85, 87

NUT,NYLOCK,10-32.....17, 41NUT,NYLOCK,3/4-10.....15NUT,NYLOCK,3/8-16.....15, 17, 25, 27, 33, 41, 53, 67, 69, 73, 77, 81, 85

NUT,NYLOCK,5/16-24.....87NUT,NYLOCK,5/8-11.....15, 41NUT,NYLOCK,5/8-18.....69NUT,NYLOCK,6-32.....17, 49NUT,SPINDLE,3/4-16.....31NUTSERT,3/8-16 STEEL CAD PLTD....17, 69, 81

OO-Ring.....71O-Ring (ARP #110).....71O-RING, .28 O.D.X .16 I.D......35O-RING, DO1 VALVE.....65O-RING,GEARBOX MOTOR.....39O-RING; .5" OD x .063" THK.....65OBS.-}13883(5)13907(2)13909(1).....31OBS.SEE 13996-CYL.SUPT.WELD.....69OBS.SEE 6599 @ 23"-14/3 SO.....17Outer Tube Weldment-Primary Boom.....73OUTLET CONVERSION KIT.....77, 87OUTLET,110V GFCI***.....17

PPCB,ASSY,300 LB ONLY.....47PCB,ASSY,500 LB ONLY**.....41, 47, 61PCB,ASSY,BOOM BRAKES.....37PIN HOUSING.....81PIN, 1.25DIA. X 7.25LG, 2HOLE.....31PIN,1 X 4.....73PIN,1 X 6.....73PIN,1.00DIAX4.75LG,2HOLE.....73PIN,BOOM PIV.TURN.RISE-13.75".....67PIN,BOOM RISER PIVOT-15.625".....67PIN,CALIP/BRKT INSTALL----4.75.....33PIN,CLEVIS,1 X 2.5 LG......27PIN,COTTER,.125 X 1.5.....27, 69PIN,COTTER,.25 X 1.5.....73PIN,CYLINDER MOUNT,4".....67, 69PIN,KING,7.25", Z30/20.....27PIN,LOCK-1 X 6.....15PIN,MASTER CYL.MNT.,1 X 4.25".....73PIN,ROLL,.125 X .5.....25, 33, 81PIN,ROLL,.25 X .625.....73PIN,ROLL,.25 X 1.5.....89PIN-PRIMARY BOOM PIVOT-11.375".....69, 73PIN-PRIMARY EXT.CYL.MOUNT,2".....69Piston Crown Seal.....75Piston Seal.....71, 75PISTON-SLAVE CYL.(CROWN SEAL).....75PIVOT CASTING, PLAT. ROTATE.....89Pivot Spacer.....69PLAT CONTROL BOX RAIL.....85

PLAT. ASSY W/DECALS-HD&Z45'4FT.......81, 85

PLAT. ASSY--300 LB BOOM.....81PLAT. BEARING BLOCK.....81PLAT.CNTRL.BOX COVER-3HOLE 3&5.....77PLAT.CNTRL.BOX COVER-4HOLE,500.....87PLAT.W/DECALS-EURO,Z45& HD,4FT.....85PLAT.WLDMNT,ALUM-DOMESTC, 4'.....85PLATE,DISC BRAKE MOUNT-DRILLED.....33PLATE-GEARBOX, REAR.....25, 33PLATE-PLATFORM LOCK (DRILLED).....81PLATE-RET.,TAP BLOCK(LG)-5.25".....69PLATE-RETAIN.,TAP BLOCK(SM)-3".....69Platform Control Box.....69PLATFORM CONTROL BOX ASSY-500#...77, 87

PLATFORM DECAL PLATE W/DECALS.....81Platform Gearbox Assembly.....85PLATFORM GRATING-45 X 27 (BLUE).....85PLATFORM LEVEL ACCESS-(FIELD).....91PLATFORM PIVOT ASSY,30/20.....89PLATFORM RAILING WELDMENT.....81PLATFORM STOP & BEARING MOUNT.....81PLATFORM SUPPORT WELDMENT-300#...81Plug.....45PLUG(1450G2).....51PLUG,DRAIN,MONARCH,42401,42403.....57PLUG,ELECTRICAL,DOMESTIC.....17PLUG,MALE,090109B-8.....45PLUG,PIPE,STL,SQ HEAD,3/8***.....55PLYWOOD PLATFORM--300 LB BOOM.....81POTENTIOMETER,DIR/ACCEL.SWITCH...79, 87

POWER UNIT ASSY--BOOM BRAKES.....33POWER UNIT ASSY--BOOM BRAKES**.....35POWER UNIT ASSY-PLAT.LEVELING.....91POWER UNIT,FUNCTION,36VDC***.....57POWER UNIT-36VDC-DISC BRAKE**.....35PRI.BOOM TUBE ASSY-500 LB***.....69PRIMARY BOOM--(BORED)-300LB.....69PRIMARY CYLINDER MOUNT.....69PRIMARY LIFT CYLINDER.....93PRIMARY LIFT VALVE.....93PUMP KIT-DB1005,06.....55PUMP,MONARCH (36447,36178)***.....57

RREAREND WELD-500 LB BOOM.....25REAREND WELD-500 LB BOOM OBS.....31REAREND WELDMENT-300 LB BOOM.....25RECEPTICAL,SNAP-IN (1450G1).....51RECTIFIER,NO.4.....21RECTIFIER-50HZ CHARGER (MAC).....19RECTIFIER.NO.3,SILICON.....21REDUCER,STR.THREAD,1/2-3/8.....45, 63, 65RELAY,CHARGER .TIMER(19531/32).....19RELAY,CHARGER TIMER**.....19RELAY,DPDT,(BOOM BRAKES)Z30HD.....37RELAY,DPDT,W/MAGNETIC BLOWOUT.....37RELAY,TIME DELAY,BOOM BRAKES.....37RELIEF VALVE KIT**.....55REPAIR KIT,CABLE TRACK,7-LINK.....73RESERVOIR.....55RESERVOIR,MONARCH,42401,Z30STD.....57RESERVOIR-19162 PWR UNIT.....35RESISTOR,10 OHM, 1/2 WATT CF.....47, 61RESISTOR,3.3K OHM,.25W.....47, 61RETRO KIT, SLAVE CYL. OLD Z30.....75, 91RETRO KIT,CABL TRAC Z30,300#**....67, 101

RIM,V24RT/Z30HD,15X8(6 HOLE).....31RIM,Z30HD,15 X 8(8 HOLE).....31RISER ASSEMBLY,30/20.....67RIVET,ALUM,ALUM,P,.156 X .375.....51, 85RIVET,STEEL,P, .25 X .375.....85RIVET,STL,ST.MAN,P,.125 X .25.....29RIVET,STL,STL,P,.25 X .75.....85RIVET,STL,STL.MAN,P,.25 X .25....17, 29, 41, 67, 81

Rod Seal.....71, 75Rod Static Seal.....71, 75Rod Wiper.....71, 75ROD-CONTROL LEVER, ZINC.....79Rotation Limit Switch.....41ROTATION VALVE.....93ROTOR-13060 BRAKE.....25

SSame as item 3.....27SCR CONTROL ( COMPLETE ).....17, 21SCR COVER W/DECALS & PAINT.....17SCR PWR CORD ASSY-LH CAB.BUND.....95, 97

SCR Tray.....17SCR, RECTIFIER,NO.1.....21SCR, RECTIFIER,NO.2,SILICON.....21SCR, RECTIFIER,NO.2/NO.5.....21SCR, THERMAL PROTECTER,.....21SCR-CONTROL CARD-EV10-CONTROL.....21SCR/Charger Module.....15SCREW,FHM,10-32 X 1.....17SCREW,FHM,3/8-16 X 1.....67, 69SCREW,FHS,1/4-20 X .75.....69, 89SCREW,HHC,1/2-13 X 2 GR5.....41SCREW,HHC,1/2-13 X 4.5,GRD.8.....33SCREW,HHC,1/2-13 X 5,GRD.8.....15, 27SCREW,HHC,1/2-13 X 5.5,GRD.8.....31SCREW,HHC,1/2-13 X 6.5.....39, 41SCREW,HHC,1/4-20 X .75.......17, 29, 37, 41, 51, 53, 69, 73, 79, 81, 85, 87

SCREW,HHC,1/4-20 X 1.....59, 73, 81, 85SCREW,HHC,1/4-20 X 1.25.....41, 69, 83SCREW,HHC,1/4-20 X 1.5.....71, 91SCREW,HHC,1/4-20 X 1.75.....41, 49SCREW,HHC,1/4-20 X 2.25.....41, 43SCREW,HHC,1/4-20 X 2.5.....81SCREW,HHC,1/4-20 X 3.....91SCREW,HHC,1/4-20 X 3.5.....81SCREW,HHC,3/4-10 X 10.....15SCREW,HHC,3/4-10X9" GR5.....15SCREW,HHC,3/8-16 X .625.....45SCREW,HHC,3/8-16 X .75,GR 8.....33, 69, 77, 81

SCREW,HHC,3/8-16 X 1.....41SCREW,HHC,3/8-16 X 1 GRD 8.....17, 41, 53, 69, 73

SCREW,HHC,3/8-16 X 1.25 GRD 5.....25SCREW,HHC,3/8-16 X 1.50,GR5.....15, 81SCREW,HHC,3/8-16 X 1.75,GRD.8.....33SCREW,HHC,3/8-16 X 2.....15, 17, 67, 69SCREW,HHC,3/8-16 X 2.25.....81SCREW,HHC,3/8-16 X 3.5,GR5.....27SCREW,HHC,5/16-18 X 1 GR5......17, 25, 29, 89

SCREW,HHC,5/16-18 X 1.25.....25SCREW,HHC,5/16-18 X 1.75.....33SCREW,HHC,5/8-11 X 3 GRD.8.....15SCREW,HHC,5/8-11 X 3.5 GRD.8.....41SCREW,RHM,10-32 X .75.....41

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SCREW,RHM,10-32 X 1.25.....41, 49SCREW,RHM,6-32 X .75.....17, 49SCREW,SET,HS 1/4-28 X .375.....25, 79SCREW,SET,HS 3/8-16 X .375.....25, 33SCREW,SHC,10-24 x 1.75.....65SCREW,SHC,10-24 X 3.75.....45SEAL KIT (45497 & 45653 PUMPS).....43SEAL KIT,13876 CALIPER.....33SEAL KIT,UNIVERSAL(EXT CYL)**.....71SEAL KIT,UNIVERSAL(LIFT CYL)**.....71SEAL KIT,UNIVERSL(MASTER CYL)*.....75SEAL KIT,UNIVERSL(STEER CYL)**.....71SEAL, INPUT SHAFT-SPD REDUCER.....25SEAL, OIL,470094 PLAT.GEARBOX.....89SEAL, PUMP SHAFT.....55SEAL,MOTOR.....57SEAL,O-RING,PUMP***.....57SEAL,OIL,T.T.GRBOX OUTPUT.SHFT.....39SEAL,OUTPUT SHAFT-SPD REDUCER.....25SEAL-13770 REAREND AXLE.....31SEAL-GREASE,300#.....27SEAL-HIGH PRESSURE PORT.....55SECONDARY LIFT CYLINDER.....93SECONDARY LIFT VALVE.....93SENSOR,LEVEL 4.5***.....41SERIAL # LABEL,MYLAR 4X8***.....11SHAFT,OUTPUT, 1.5DIA-ROT.GRBOX.....39SHIM,PRIMARY BOOM SLIDE BLOCK.....67, 69

SHIM-TURNTABLE GEARBOX.....15SHOCK ABSORBER.....81Slave Cylinder.....73SLIDE BLOCK-PRIMARY BOOM---2".....69SLIDE BLOCK-PRIMARY EXT.-6.375.....69SLIDE BLOCK-PRIMARY EXTEN.--5".....69SOLENOID COIL,(BOOM BRAKES)***.....35SOLENOID COIL,4 WAY 3 POS.....63SOLENOID-24 VOLT COIL DC(BOOM).....17SPACER - .50.....41SPACER, NYLON-.0625 X 3 X 2 GB.....81SPACER-PRI.EXT.CYL.MOUNT 5".....69SPICER FLANGE YOKE.....33SPICER FLANGE YOKE (BLUE).....25SPICER YOKE SHAFT.....33SPIN/TIE LUG ASSY-LH/500LB.....31SPIN/TIE LUG ASSY-RH/500LB.....31SPINDLE/CYL LUG Z30HD LH.....27SPINDLE/CYL LUG Z30HD RH.....27SPLICER, TUBE, 500LB ALUM.PLAT.....85SPRING & BALL (CHECK) STONE,DC.....55SPRING AND BALL - RELIEF.....55SPRING RETAIN-BOOM HY.PWR.UNIT.....55SPRING,BELLEVILLE,16892 CALIPER.....39SPRING,LOCK PIN.....81Steel Angle (rear).....29STEERING CYLINDER.....93STEERING VALVE.....93STOP PIN - ZINC PLTD%%.....81STROBE,FIREBOLT,12-80VDC,AMB**.....103SUPPORT,UPPER CHAN.PLAST.TRACK....73SWITCH ASSY, LIMIT, SPEED.....41SWITCH ASSY,REMOTE BRAKE REL......51SWITCH BOX,NON-METALIC,SINGLE......77, 87

SWITCH MOUNT.....49SWITCH PANEL W/COVER-(BLUE).....87SWITCH,1A & DIRECT.CONTROL.....79SWITCH,BRAKE PRESSURE.....35SWITCH,GE DIR/ACC,CUT/DRILLED.....87

SWITCH,GE,DIRECT./ACELLERATOR.....79SWITCH,LIMIT,ROTATION.....49SWITCH,LIMIT,W/6.25"SPRING ARM.....49SWITCH,SPST,REMO.BRAKE RELEASE....51SWITCH,TOGGLE,DPDT,2POS MOMEN.....51SWITCH,TOGGLE,DPDT,3POS MAINT.....77, 87

SWITCH,TOGGLE,DPDT,3POS MOMEN.....87SWITCH,TOGGLE,DPST,2POS MAINT.....77, 87

S W I T C H , T O G G L E , S P D T , 3 P O SMOMEN*.....51, 77, 87

TTEE,RUN,070428-6-4.....71, 91TEE,RUN,070428-6-6.....45, 63, 65TEE,RUN,070432-4.....91Terminal Strip - 10 Pole.....47, 61TERMINAL STRIP,10 POLE.....17, 103TERMINAL,5/16 RING,#2 CABLE.....29, 95, 97TERMINAL,COUPLER,MALE,14-16GA.....35, 87

TERMINAL,FEM.BUTT SEAM:16/14.....35TERMINAL,FLAG.90 DEG.BLUE.....65TERMINAL,RING,RED,.313,INSUL......17TIE ROD WELDMENT-300 lb.....27TIE ROD WELDMENT-500 LB.....27, 31TIMER ASSY(13008 BOOM CHARGER).....19TIMER ASSY, (45380 CHARGER).....19TIMER-50HZ CHARGER (MAC).....19TIRE TUBE 7.00-15.....25, 27TIRE TUBE, FOR 13637.....31TIRE, 7.00-15LT 8 PLY.....25, 27TIRE,Z30/20HD,11L X 15%%.....31TOE BOARD W/DECALS-GENIE BOOM.....81TOEBOARD, 4' PLATFORM.....85TOOL TRAY ACCESSORY***.....103TRACK,PLASTIC CABLE,35 LINK.....73TRANSFORMER,SCR CONTROL.....21TUBE - SUCTION, PWR UNIT, TMZ.....57TUBE,RD,STL 1.44 X .065.....67, 73TUBE,SLIDING MIDRAIL,20.69-INCHES(UNPAINTED).....85

TUBE,SLIDING MIDRAIL,PAINTED.....85TUBE-FRONT AXLE,500 LB.....27TUBE-PLAT.PIVOT ROD COLLAR-.75.....81TUBE-PRI.BOOM EXT.500LB.BOOM**.....69TUBE-SLIDING MIDRAIL-19.18".....81TURN.CONTR.BOX COVER-W/DECALS.....51TURN.GEARBX ASSY-LESS HY.MOTOR.....39TURNTABLE COVER SUPPORTWELDMT.....59

TURNTABLE GEAR BOX.....93TURNTABLE GEARBOX ASSY.....15, 41TURNTABLE GEARBOX ASSY**.....39

UU-BOLT KIT (1 BOX).....25, 33U-BOLT, 1/2-13 X 5 GRADE 5 STL.....25U-BOLT,1/2-13 X 5 GRD.5 STL**.....31U-BOLT,3/8 X 1 YZ.....81, 85U-Cup, Rod Seal.....71U-JOINT KIT.....25, 33

VVALVE ASSY,BLEED***.....91Valve Block.....73VALVE CARTRIDGE,RELIEF-400 PSI.....35

VALVE KIT,D03.....45, 63, 65VALVE,CHECK.....91VALVE,CHECK-BOOM HY.PWR.UNIT.....55VALVE,HOLDING.....71, 91VALVE,HOLDING,GASKET MOUNTED.....91VALVE,MANUAL.POPPET PLAT.LEVEL.....91VALVE,PRESSURE/FLOW CONTROL.....39VALVE,RELIEF (18660).....91VALVE,RELIEF 1000 PSI.....63, 65VALVE,RELIEF 1000 PSI,S60/V24D.....91VALVE,RELIEF 500 PSI.....65VALVE,RELIEF FOR 16907 BLOCK.....39, 63VALVE,RELIEF KIT,MONARCH 42401.....57VALVE,RELIEF, RV14, DC STONE**.....55VALVE,RELIEF, RV16, DC STONE.....55VALVE,RELIEF,(SINGLE).....45VALVE,RELIEF,CROSS PORT (DUAL).....45VALVE,SOLENOID***.....35VALVE-CHECK KIT.....57VALVE-PLATFORM LEVELING.....91

WWASHER,300# HUB KIT.....27WASHER,FENDER,.25 X 1.25 X.062.....85WASHER,FLAT,.5 HARDENED.....15WASHER,FLAT,.625 HARDENED.....15, 41WASHER,FLAT,1.063 X 2 X .134.....73, 89WASHER,FLAT,USS,1/2",Y.....59WASHER,FLAT,USS,1/4"Y.......37, 59, 69, 81, 85

WASHER,FLAT,USS,3/8",Y.....17, 41, 81WASHER,LOCK,.25.....29, 41, 51, 53, 69, 81, 87

WASHER,LOCK,.313.....25WASHER,LOCK,.375.....25, 45, 69, 81WASHER,SPINDLE, 500 LB BOOM.....31WASHER,SPLIT-SLIP YOKE(STD,HD).....33WASHER,STAR,INTERNAL,.313.....89, 91WASHER,THRUST 2 7/8X1 1/4 X1/8.....27, 31Wear Ring.....75Wear Strip.....71WELDING CABLE #2 BLACK.....29, 95, 97WELDING CABLE,#4 EXCELENE/BLK......97WELDMENT,PIVOT,BOOM EXTENSION.....73WELDMENT,ROD END.....27WELDMENT-DAMPER MOUNT.....81WELDMENT-ELEC MOTOR/REDUCERMT.....25

WELDMENT-RETAINER PLATE.....69WHEEL HUB W/RACES-300# HUB KIT.....27WHEEL STUD,1/2-20UNF (HD&STD).....27WHEEL,RIM- 15 X 6 +1" OFFSET.....25WHEEL,RIM- 15 X 6 -.25 OFFSET.....27WINCH HANDLE ASSY-(LL/BOOM)**.....89Wire - 16 Gage.....47Wire - 16 Gauge.....61WIRE CABLE,14/3 SO,BULK.....95, 97WIRE CABLE,16/12 SEOW.....99WIRE CABLE,16/2 WHT/BRN.....99WIRE CABLE,16GA/3 CON.TPE JKT.....99WIRE CABLE,18/19 CON.TPRJKT.....101WORM & WORM SHAFT ASSY-SERV***.....89WORM GEAR,R.H.PER GENIE DWG.....89WORM SHAFT-13063 GEARBOX.....39

YYOKE STUB.....25YOKE, SLIP, "UN-PAINTED".....25, 33

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Fitting Cross References

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Fitting Cross References (Continued)

114 Z-30/20HD Part No. 139382

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116 Z-30/20HD Part No. 139382

September 2014


Part No. 139382 Z-30/20HD 117

September 2014


118 Z-30/20HD Part No. 139382

September 2014


Parts M

anualZ

-30/20HD

from S

N 3084-101 to 3090-2213

Part No.139382

Rev A13

serial number range - genie liftmanuals.gogenielift.com/parts and service...

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