sap manufacturing days - robert pascal vesta
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USA CANADA EUROPE AUSTRALIA SOUTHEAST ASIA +1 203 517 0400 +1 289 337 1793 +31 0 70 220 9720 +61 3 8676 0672 +65 6622 5643
CONDITION BASED MAINTENANCE Leverage Operational Data in SAP Plant Maintenance
Robert Pascal
12 September 2013
Real. World. Experience.
AGENDA
Introduction of Vesta Partners
Condition Based Maintenance
System landscape
Vesta CBM tool
Veros
Real. World. Experience.
AGENDA
Introduction of Vesta Partners
Condition Based Maintenance
System landscape
Vesta CBM tool
Veros
Real. World. Experience.
VESTA OVERVIEW
Headquartered in Connecticut USA and with offices in Europe,
Canada, Australia and Singapore, Vesta is an SAP Services and Gold
Consulting Partner focused on delivering measurable results in
Enterprise Asset Management (EAM) globally.
We help our customers build solid business practices that are enabled
by the right technology applications.
Real. World. Experience.
VESTA SERVICES
As an SAP Services and Gold Consulting Partner, Vesta has the depth and experience to meet all of your SAP EAM needs. Through our propriety VTEAM methodology, Vesta’s services and products can address your industry specific needs and meet your unique business requirements.
Our services are positioned as follows:
Enterprise Asset Management Services
• SAP Enterprise Asset Management
• Maintenance Work Process
• Training and Workshops
• Strategy and KPI’s
Real. World. Experience.
VESTA SERVICES
Specialty and Technical Services
• SAP MII
• SAP MRS
• SAP EPC
• SAP PPM
• NRX Asset Hub
• Business Intelligence
• Mobility for EAM
• SAP Work Clearance Management
• Custom Developments
Software Products
• Vesta PMX
• Vesta MAC
• Vesta QMC
• Vesta CBM
YOUR
Real. World. Experience.
AGENDA
Introduction of Vesta Partners
Condition Based Maintenance
System landscape
Vesta CBM tool
Veros
Real. World. Experience.
CONDITION-BASED MAINTENANCE
From Wikipedia, the free encyclopedia
Condition-based maintenance (CBM), shortly described, is maintenance when need arises. This maintenance is performed after one or more indicators show that equipment is going to fail or that equipment performance is deteriorating.
Real. World. Experience.
POTENTIAL FAILURE P-F CURVE
Co
nd
itio
n
Time
Point where
failure can first
be detected P
Point of failure
F
Point where
failure starts
John Moubray, Reliability Centered Maintenance II
Real. World. Experience.
No preventive Maintenance
Preventive/ Scheduled
Maintenance
Mobile Rounds populating
measurement documents
Sensors automatically
populating measurement
documents
Sensors feeding
Rule engine to make
decisions about
maintenance necessary
THE CONDITION BASED MAINTENANCE EVOLUTION
Real. World. Experience.
CONDITION BASED MAINTENANCE
Real. World. Experience.
CONDITION BASED MAINTENANCE
So why is it not common use yet?
• No data available or just to much data?
• Hard to collect the data, only programmers can get it?
• High initial costs?
Real. World. Experience.
Foundational elements in place?
• Master Data
• Work Process Standardization
• SAP EAM Solution – enhanced technical capability
Availability of Tools
• Manufacturing Integration and Intelligence (Mii)
• CBM Applications (e.g. Vesta)
• New technology tools for monitoring / low cost installation (e.g. Veros)
• Large Quantity Data analysis (HANA)
• Ease of sharing data (UI / Syclo)
• Remote Data capture
SAP RELATED CBM – NOW THE TIME IS RIGHT!
Real. World. Experience.
AGENDA
Introduction of Vesta Partners
Condition Based Maintenance
System landscape
Vesta CBM tool
Veros
Real. World. Experience.
Web pagesWeb pages
Process/ Equipment
PLC
Scada,
Data Historian
SAP ERP
SAP EAM
NotificationsWork Orders
Measurement PtsEquipment Records
MII
Web pages
Applets
MII Event Scheduler
SAP ServerSAP
Actions
Data
Actions
Process
Operations
MII Business
Process
Logic
Sensor
Plant
Connectivity
(Pco)
Monitoring
Applications
Web Service
ConnectorURL-based web
service calls
AUTOMATED MONITORING WITH MII
1. Data Event or
Condition Occurs
2. MII Capture Details
through Polling or
Event detection
3. Condition or Event interpretation
4. Present to End User for Action or
Alert
5. Build notification or work order for
posting to SAP ERP
6. Post into SAP PM
7. View results, history and current
conditions
Event & Condition Management
2a. Posts event &
details to MII
6a. Sends email/text alerts
1a. Data Event or
Condition Occurs
and detected by
monitoring
software
Real. World. Experience.
AGENDA
Introduction of Vesta Partners
Condition Based Maintenance
System landscape
Vesta CBM tool
Veros
Real. World. Experience.
VESTA CBM
Web pagesWeb pages
Process/ Equipment
PLC
Scada,
Data Historian
SAP ERP
SAP EAM
NotificationsWork Orders
Measurement PtsEquipment Records
MII
Web pages
Applets
MII Event Scheduler
SAP ServerSAP
Actions
Data
Actions
Process
Operations
MII Business
Process
Logic
Sensor
Plant
Connectivity
(Pco)
Monitoring
Applications
Web Service
ConnectorURL-based web
service calls
Vesta CBM
Configurable Application to Accelerate Implementation
Real. World. Experience.
VESTA CBM / MAIN FUNCTIONALITY
Map process parameters to SAP objects
Predefined checking rules
Monitor alerts
Monitor readings
Manual entry of readings
Standard creation of Measuring documents, Notification, Order, Order
with task list
Real. World. Experience.
BROWSER-BASED SCREENS FOR GENERAL USERS
CMP View
Real. World. Experience.
BROWSER-BASED SCREENS FOR GENERAL USERS
Alert View
Real. World. Experience.
BROWSER-BASED SCREENS FOR GENERAL USERS
Reading View
Real. World. Experience.
BROWSER-BASED SCREENS FOR GENERAL USERS
Graphed Readings
Real. World. Experience.
BROWSER-BASED SCREENS FOR GENERAL USERS
Manual Entry
Real. World. Experience.
AGENDA
Introduction of Vesta Partners
Condition Based Maintenance
System landscape
Vesta CBM tool
Veros
Real. World. Experience.
VEROS – INTERFACE BY VESTA CBM C
on
ditio
n (
no
t to
sca
le)
Lead Time to Functional Failure (not to scale)
Good
Bad
On-set of fault
Protective
RelaysGE Multilin
Relay
Excessive
heat by
touching
Audible
noise or
IR
Portable
Data
Loggers
Temperature
Probes
Lube
Analysis
Continuous
Vibration/
Electrical
On-line
Partial
Discharge
12+ months1-12 months
1-6 months
6-8 weeks
4-8 weeks
1-4 weeks
1-5 days
Veros Predictive
Intelligence Monitor
(PIM)
Real. World. Experience.
CONTACT
Robert Pascal Practice Manager Europe
Vesta Partners Regentesselaan 69
2562 CP The Hague The Netherlands
T +31 70 220 9720 M + 31 6 11169728
rpascal@vestapartners.com www.vestapartners.com
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