pt vale indonesia - strategi pencegahan kecelakaan tambang berakibat berat dan mati

PT VALE INDONESIA TBK

Strategi Pencegahan Kecelakaan Tambang

Berakibat Cidera Berat dan Mati

Agus SuperiadiKTT PT Vale Indonesia Tbk Unit Sorowako

1

Wilayah Kontrak Karya PT Vale Indonesia Tbk

New CoW Amendment

118,435 Ha

2

Main Activities

• Exploration

• Mining

• Ore Screening

• Stockpiling

• Ore Drying

• Ore Smelting

• Slag dumping

• Product transportation to Port

• Bulk material (Coal, Sulfur, and Silica) transportation

from Port to Plant

• Utilities Operation

• Mobile Equipment Maintenance

• Plant Maintenance

• Utilities Maintenance (Hydro power, Thermal Plant, and Steam)

3

Main Equipment

Equipment Type Number of Unit

Mobile Equipment

Heavy Equipment 220 units

Light Truck 21 units

Light Vehicle 499 units

Drill Rig 36 units

Fixed Equipment

Screening Station 5 units

Dryer 3 units

Reduction Kiln 5 units

Electrical Furnace 4 units

Converter/Refinery 3 units

Hydro Generator 8 units ~365MW

Diesel Generator 28 units ~55 MW

Steam Turbine Generator 2 units ~24MW

4

Workforce

Mining Process

Nickel Processing Plant

Slag dumpingMatte Tapping

7

Main Infrastructures

8

Nickel Production Rate

Main Programs

On Going

Felt Leadership

HSEMS Implementation

Major Hazard Standard (MHS)

Review Critical Procedures

Golden Rule Enforcement

Process Safety Management

Since 2013

Starting 2015

Contractor Safety Management System (CSMS)

Restructure HSE Committee

HSEMS

HSEMS Protocol

Version 1.0 12 elements

NOR-0052

13 Requirements

Health &Safety

Indonesia Legal Regulations

NOR-0008

18 Requirements

Environment

MHS

MHS

10 Golden Rules

1 No one should enter confined space, blasting area, blast area furnace 3rd

floor, switch yard & tree

cutting area, without a permit from authorized area personnel.

2 No one shall work under influence of illegal drugs with blood alcohol level in excess of 0.05 %

weight/vol. including the use of company vehicle

3 No one shall operate a vehicle or mobile equipment without a valid PT Vale Indonesia license for that

equipment, except under training program by formal instructor

4 No one shall drive vehicle more than 30 kph over the posted speed limit

5 No one shall work at height of more than 1.8 meters above the ground or fixed walkways of

scaffolding without any fall protection/ prevention (standard hand rail or harness and lanyard)

6 No one shall remove another person’s lock and tag unless approval is received in writing from Kepala

Teknik Tambang or authorized person, and all workers doing maintenance work on equipment that

requires isolation must:

a. Have a personal lock and tag in place on an isolation point at all times; or

b. Be authorized to work under a permit.

7 No one shall be under load being lifted by lifting equipment

8 No one shall get out of his or her equipment while being loaded

9 No one shall work above or near (less than 2 meter horizontally) water or mud pond deeper than 1

meter without either a safe work platform or a correctly fitted buoyancy vest

Note: if risk of swept by strong current exists, falling protection should be used

10 No one shall smoke near fuel storage, fuel dispenser, blasting magazine, pulverized coal, melting

sulphur, and during refueling.

CSMS

CSMS

Safety Management Principles - Leadership

Felt Leadership

• Safety is line management responsibility

• Leaders need to demonstrate their safety commitment and

“Life matters most”

• Leaders need to lead by example

• Leaders need to be visible at workplace conducting regular

safety observation and personal safety discussion to ensure

safe conditions and workers doing the activities safely.

• Leaders present means thousands words

• Safety is not only PPE but motivation

• Recognition and emphaty is postive energy

• Reinforcing safe behavior is more effective than punishing

unsafe actions

• Good safety is good production

Felt Leadership

The Cultural Transformation

PTVI in Safety Culture Curve

Approach

KPI – Leading and Lagging Indicators

KPI

Safety Statistics (include Contractors)

Total Injury

Safety Statistics

The Challenges

Closing Statement