on the way to industrie 4.0 – digitalization in machine tool

© Siemens AG 2015 All rights reserved. siemens.com/emo

On the way to Industrie 4.0 –

Digitalization in Machine Tool Manufacturing Joachim Zoll | Head of Machine Tools Systems | Siemens AG

© Siemens AG 2015 All rights reserved.

The main challenges and drivers in the industrial environment

• Shorter

innovation cycles

• More complex products

• Greater data volumes

Shorten time

to market

• Individualized mass

production

• Volatile markets

• High productivity

Increase

flexibility

• Energy efficiency

and resource efficiency

are critical competition

factors

Boost

efficiency

© Siemens AG 2015 All rights reserved.

Agenda

What‘s happening within the process chain?

What‘s happening at the machine?

What‘s happening between the machines and above the floor level?

What‘s happening inside the machine?

What‘s happening next to the machine?

© Siemens AG 2015 All rights reserved.

What‘s happening within the process chain?

Machine tool manufacturer | Integrated Engineering

Increase

flexibility

Boost

efficiency

Shorten

time to market

Increase

flexibility

Shorten

time to market

Boost

efficiency

© Siemens AG 2015 All rights reserved.

Detailed Design

Integrated Engineering

Concept Design System

Engineering

… reduces time from the idea to the finished machine

Virtual

Commis-

sioning

Commis-

sioning

Concepts

Automation

Electrics

Mechanics Requirements

time

Time saving

© Siemens AG 2015 All rights reserved.

Increase

flexibility

Boost

efficiency

Shorten

time to market

The main challenges and drivers in the industrial environment

Increase

flexibility

Boost

efficiency

Shorten

time to market

Machine tool user | CAD/CAM-CNC process chain

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CAD/CAM-CNC process chain

• Do the NC programs run without collision?

• Does the program syntax contain any errors?

• How long takes the machining process on the machine?

• How can I save as much time as possible when testing

new part programs?

Virtual Physical

Real

Work Piece Production

Manufacturing

Engineering

Part

Design Commissioning of work piece

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Optimized CAD/CAM-CNC process chain with a virtual machine

Real

work piece Production

Manufacturing

Engineering

Part

Design

Virtual Physical

Commissioning of work piece

virtual real

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What‘s happening at the machine?

Machine tool user | smart operation

Increase

flexibility

Boost

efficiency

Shorten

time to market

Increase

flexibility

Boost

efficiency

© Siemens AG 2015 All rights reserved.

smart operation

Modern touch technologies

and intelligent structures

make work quicker at the

machine

The operator can see all

job-related data on the CNC screen

Job and machine

status always at

hand on your

smart phone or

tablet

Keep machine

runtime on high

level!

1:1 programming

offline system by

machine operator

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smartIT

Order

Drawing

Data sheet

…

Data sheet

…

Drawing

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What‘s happening between the machines and above the floor level?

Increase

flexibility

Boost

efficiency

Shorten

time to market

Machine tool user | digitalization in production networks

Increase

flexibility

Boost

efficiency

Shorten

time to market

© Siemens AG 2015 All rights reserved.

SINUMERIK Integrate

© Siemens AG 2015 All rights reserved.

What‘s happening next to the machine?

Machine tool user | robot integration/handling

Increase

flexibility

Boost

efficiency

Shorten

time to market

Increase

flexibility

© Siemens AG 2015 All rights reserved.

Robots for loading and unloading

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Robots for handling and machining

Fun

ctio

nal sco

pe

Degree of Integration

• Complete operation and

programming with

SINUMERIK Operate

• Connection on PLC level

SINUMERIK Integrate

Run MyRobot /Handling

PLC command level

• Connection on motion control

level

• Path planning with SINUMERIK

• All programming methods

• Digital twin with NX and VNCK

SINUMERIK Integrate

Run MyRobot /Machining

Motion control level

• Standard connection

• Interface diagnosis

SINUMERIK Integrate

Run MyRobot /EasyConnect

PLC I/O level

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What‘s happening inside the machine

Increase

flexibility

Boost

efficiency

Shorten

time to market

Boost

efficiency

Machine tool user | machining technology – 4 axes turning

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Balanced cutting (4-axis roughing)

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What‘s happening inside the machine

Machine tool user | machining technology – Top Surface

Increase

flexibility

Boost

efficiency

Shorten

time to market

Boost

efficiency

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Top Surface

With Top Surface Without Top Surface

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What‘s happening inside the machine

Machine tool user | machining technology – Additive Manufacturing

Increase

flexibility

Boost

efficiency

Shorten

time to market

Increase

flexibility

Boost

efficiency

Shorten

time to market

© Siemens AG 2015 All rights reserved.

Additive Manufacturing

We supply PLM software

to design & simulate

parts & production

We automate machines

& enable line integration

Our factories manufacture

products with AM

Our technology experts

evaluate materials

& develop processes

High demand for

AM machines at Siemens factories

Manufacturing

Operations

Management Panel

Control,

Drives

& Motors

I/O

I/O

© Siemens AG 2015 All rights reserved.

Technology Session | SINUMERIK Applications live

• smart

operation

• smartOperate:

New operator

concepts with touch

technologies

• smartIT:

All order documents

on the machine

• smartMobile:

Retrieve the order

status, etc. via mobile

devices

• Technology

(Milling)

• Safe retraction and

retrace support with

Retract

• Ensure the machining

quality

• Paperless

manufacturing

• User-friendly operation

and programming with

SINUMERIK Operate

• Integrated

Engineering

• Integrated machine

development –

from the mechatronic

concept design

through to virtual

commissioning

•

• Robot

integration

• Integration of a Kuka

handling robot in a

3-channel turning

machine from Biglia

• Digitalization in

production networks

• Integrated process

chain with

SINUMERIK Integrate

and PLM solutions

from the shopflor up to

the MES level

© Siemens AG 2015 All rights reserved.

Thank you! Joachim Zoll | Head of Machine Tools Systems | Siemens AG