new generation planetary gearbox ah / ahk - series · 2018. 8. 2. · 2,220 280 4,070 480 8,530...
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APEX DYNAMICS, INC.
NEW GENERATION
PLANETARY GEARBOX
AH / AHK - SERIES
01
Gearbox Series - AH / AHK
Gearbox Series - AH / AHK
High Torque
High efficiency
Long-Term persistence of reduced backlash
Low noise
Long service life
Limited temperature rise
Optimized output torque
Optimized Inertia moment
Flexible mounting diameters
Features:
02
APEX DYNAMICS, INC.
/
Motor Type
/
(1)AH090 005 MOTOR
(1)AHK090 MOTOR 005
Ratio
Ordering Code - AH / AHK Gearbox
Gearbox Size
-
-
(1) Ratio (i= N / N ) . i n out
(2) Please refer to the specifications for the ratios provided in each series.
(3) Please refer to page 06.
Gearbox Size
AH 064 / 090 / 110 / 140 / 200 / 255 / 285 / 355 / 450
AHK 064 / 090 / 110 / 140 / 200 / 255 / 285 / 355 / 450
(2)Ratio
AH 4 / 5 / 7 / 10
16 / 20 / 21 / 25 / 28 / 31 / 35 / 40 / 46 / 50 / 61 / 70 / 91 / 100
AHK (2 Stg. ) 12 / 15 / 16 / 20 / 25 / 28 / 35 / 40 / 49 / 50 / 70 / 100
100 / 125 / 140 / 175 / 200 / 250 / 350 / 500 / 700 / 1,000AHKA (3 Stg.)
AHKB (3 Stg.) 64 / 84 / 100 / 125 / 140 / 175 / 200 / 250 / 280 / 350 / 400 / 500 / 700 / 1,000
AHK (4 Stg.) 1,225 / 1,400 / 1,750 / 2,000 / 2,800 / 3,500 / 5,000 / 7,000 / 10,000
AHKC 4 / 5 / 7 / 8 / 10 / 21 / 31 / 46 / 61 / 91
Motor Type
Manufacturer and Model
(3)AHKA285
(3)AHKB090
©2017 by APEX DYNAMICS, INC.
APEX DYNAMICS, INC. reserves modification and copyrights of all technical specifications,
illustrations and drawings in this catalog in allowance for continuous products development and advancement.
For the newest data and information, please visit http://www.apexdyna.com/
Model No.
Nominal Output Torque T2N Nm
Nm
Nm
Nm
Emergency Stop Torque T2NOT
Max. Acceleration Torque T2B
(3)No Load Running Torque
arcmin(2)Backlash
Nm/arcminTorsional Rigidity
rpm
rpm
Nominal Input Speed n1N
Max. Input Speed n1B
N
Nm
(4) Max. Axial Load F2a
(4) Max. Bending Moment M2k
hr
%
º C
Efficiency
Operating Temp
Lubrication
Mounting Position
(3) Running Noise
(5)Service Life
Degree of Gearbox Protection
(1) Ratio (i= N / N ) . i n out
(2) Backlash is measured at 2% of Nominal Output Torque T .2N
(3) These values are measured by gearbox with ratio = 10 (1-stage) or ratio = 100 (2-stage) at 3,000 rpm without load,
By ratio smaller than 10, the noise value would be 3-5dB higher.
(4) Applied to the output flange center at 100 rpm.
(5) Continuous operation is not recommended.
Performance - AH Gearbox
dB(A)
03
AH064 AH090 AH110 AH140 AH200 AH255 AH285 AH355 AH450(1) Ratio
4
5
7
10
16
20
25
28
31
35
40
50
61
91
21
46
70
100
95
80
60
24
95
95
80
60
60
70
40
50
60
24
80
24
60
24
195
165
130
55
195
200
165
200
130
170
96
120
130
55
165
55
130
55
350
305
250
160
360
360
310
360
250
310
220
275
250
160
310
160
250
160
600
525
435
305
615
615
535
615
440
535
615
535
440
295
535
295
440
295
1,290
1,145
980
700
1,320
1,320
1,165
1,325
990
1,165
1,215
1,170
990
660
1,165
660
990
660
1,745
1,495
1,070
1,770
1,770
1,510
1,775
1,775
1,510
1,005
1,770
1,005
1,510
1,005
-
-
-
-
3,285
2,525
1,810
3,325
3,330
2,550
3,335
3,340
2,550
1,700
3,330
1,700
2,550
1,700
-
-
-
-
4,810
4,820
3,345
5,595
3,400
------
--
--
-
-
-
9,565
9,585
7,000
10,915
7,125
------
--
--
-
-
-4~100
4~100
4~10
4~10
4~10
4~10
4~10
4~10
16~100
16~100
16~100
16~100
16~100
16~100
3 times T2N
1.5 times T2N
≦ 2
≦ 3
≦ 1
≦ 2
0.45
0.2
0.7
0.3
1.4
0.6
3.5
1.3
7
2.2
11
3.5
14
4.5
-
-
-
-
-
-
-
-
13 21
≦ 1
≦ 2
≦ 1
≦ 2
≦ 1
≦ 2
≦ 1
≦ 2
≦ 1
≦ 2 ≦ 2 ≦ 2
4~100 8
5,000
7,000
5,000
7,000
22
3,600
6,000
4,600
7,000
60
3,600
6,000
4,600
7,000
115
3,000
5,000
4,000
6,000
395
2,700
4,500
3,700
5,500
650
2,400
4,000
3,400
5,000
1,050
2,100
3,500
3,100
4,500
2,850
2,500
4,000
5,700
2,000
3,500
4~100
4~100
4~100
4~100
4~100
4~100
4~100
1,690
120
2,220
280
4,070
480
8,530
1,310
17,000
3,530
26,900
5,920
39,200
9,230
101,500
29,100
143,700
63,300
20,000
-10º C~ 90º C
Synthetic lubrication grease
All directions
IP65
≦ 58
≦ 58
≦ 59
≦ 59
≦ 64
≦ 60
≦ 65
≦ 63
≦ 66
≦ 66
≦ 66
≦ 66
≦ 66
≦ 66 ≦ 68 ≦ 70
- -
≧ 97%
≧ 94%
Stage
1
2
1,2
1,2
1
2
2
1
1,2
1
2
1
2
1,2
1,2
1,2
1,2
1,2
1
2
2
1
1,2
1,2
Gearbox Series - AH / AHK
Model No.(A)Ø (C3)
8
11
14
19
24
28
32
35
38
42
48
55
60
2kg.cm
APEX DYNAMICS, INC.
Inertia - AH Gearbox
(A) Ø = Input shaft diameter.
AH / AHK
Z2【mm】
04
AH064 AH090 AH110 AH140 AH200 AH255 AH285 AH355 AH450
1-st. 1-st. 1-st. 1-st. 1-st. 1-st. 1-st.2-st. 2-st. 2-st. 2-st. 2-st. 2-st. 2-st.
- - - -- - - -- - - - - - -- - - - - - -
- - -- - - - -- - - - - -
- - -- - -
- - -- -
- - - -- -
- - - - -- - - -
- - - -- -
-
- - -
- - - -- - - -
0.2 0.53
6.33
8.73
14.04
19.05
10.1
15.54
21.32
23.2
56.07
23.26
25.4
61.02
28.95
64.66
0.21 0.53
10.1
23.26
25.5 30.52
0.63 0.68
4.52
1.83
5.04
6.33
8.73
14.04
19.05
15.54
21.32
23.2
56.07
25.4
61.02 61.22
88.86
66.85
94.91
117.73
0.17
7.18
17.75
23.61 28.18
0.16
0.68
5.04
7.18
17.75
27.05
5.63
12.63
17.35 28.18
0.1
4.52
1.83
5.63
12.63
20.8
---
--
----
---
----
---
-
---
---
-
---
---
2-st.
-
--
---
25.37
89.35
23.6
102
---
2-st.
---
---
96.45
109.06
30.37
117.75
---
-
0.21
0.63
0.17-
-
Note: Dimensions are related to gearbox flange interface.
AH200
123
23
30
38
38
52
90
16
22
22
32
32
40
40
55
55
75
M24
M5
M8
M8
M12
M12
M16
M16
M20
M20
M20
50
12.5
19
28
28
36
36
42
42
42
Flange Shaft - AH
18
4.8
7.2
7.2
10
10
12
12
15
15
15
AH064
AH090
AH110
AH140
AH255
D3 h6 D6 L10 Order CodeL1 L2 L9Dimension
FLS-AH064-S16
FLS-AH064-S22
FLS-AH090-S22
FLS-AH090-S32
FLS-AH110-S32
FLS-AH110-S40
FLS-AH140-S40
FLS-AH140-S55
FLS-AH200-S55
FLS-AH200-S75
FLS-AH255-S90
19
L9
L2
L10
L1
D6
ØD
3 h
6
150
33
41
51
54
73
M2K
63.7 84.5 106.2 90 122.8 133.2 175.5 220.6 275.3
Note : Applied to the output flange center at 100 rpm
M2K =F2a * Y + F2r * (X+Z2)
1000
M2K 【Nm】:
F2a,F2r 【N】:
X,Y,Z2 【mm】:Z2 X
F2r
F2a+ F2a-
Y
064 090 110 140 200 255 285 355 450
05
Dimension
Dimension AH Gearbox
D1 H7
D2
D3 h7
D4 h7
D5
D6 x Pitch x Deep
D7
D8
L1
L2
L3
L4
X in Degree
Y in Degree
Z
U in Degree
V in Degree
W
Note: Dimensions are related to motor interface. Please contact APEX for details.
AH064 AH090 AH110 AH140 AH200 AH255 AH285 AH355 AH450
20
31.5
M5x0.8Px8 M6x1Px10 M6x1Px11 M8x1.25Px15 M10x1.5Px20 M16x2Px25 M20x2.5Px31 M24x3Px32 M30x3.5Px40
40
64
79
88
4.5
8
19.5
4
5
31.5
50
63
90
109
120
5.5
15
30
7
7
40
63
80
110
135
147
5.5
15
29
7
8
50
80
100
140
168
180
6.6
15
38
30
30
12
12
7.5
10
80
125
160
200
233
249.5
9
16
50
30
30
12
30
30
12
8.5
12
100
140
180
255
280
302
13.5
16
66
24
24
12
22.5
22.5
16
13.5
18
100
160
200
285
310
332
13.5
16
75
24
24
12
22.5
22.5
16
16.5
20
120
200
250
355
385
415
17.5
35
80
22.5
22.5
16
30
30
12
20
45
155
250
315
450
490
530
22
24
85
30
30
12
30
30
12
20
60
30
30
L3
L2L4
ØD
3 h
7
ØD
7
Remark (1)L1
ØD
4 h
7
ØD
1 H
7
ØD8 (Wx)
D6 (Zx)
ØD5
ØD2
Gearbox Series - AH / AHK
45
45
8
45
45
8
45
45
8
45
45
8
22.5
22.5
12
8
45
45
AH 064
Y
X
U
V
AH 090 AH 110
V
U
X
Y
AH 140
V
U
XY
V
U
X
Y
AH 200 AH 255 AH 285 AH 355 AH 450
V
U
X
Y
V
U
YXo3x120
M12 (2x) M12 (2x)
V
U
o3x120X
Y
M16 (2x)
V
U
XY
M16 (2x)
V
U
X
Y
APEX DYNAMICS, INC.
06
AHK Gearbox
AHK Structure
AHK
AH
K
(I) (II)
(III) (IV)
K
2 Stage 3 Stage
K K
3 Stage 4 Stage
AHKA
AHKB AHK
Model No.
Nominal Output Torque T2N Nm
Nm
Nm
Nm
Emergency Stop Torque T2NOT
Max. Acceleration Torque T2B
(3)No Load Running Torque
arcmin(2)Backlash
AHK064 AHK090 AHK110 AHK140 AHK200 AHK255 AHK285 AHK355(1) Ratio
12
15
16
20
25
28
40
49
50
70
100
35
95
95
95
80
92
60
60
50
60
24
80
195
200
200
170
200
160
130
170
130
55
170
360
360
360
310
360
340
250
250
310
160
310
615
615
615
535
615
615
440
440
535
290
535
1,315
1,320
1,320
1,325
1,325
990
990
655
1,170
1,170
1,165
1,770
1,775
1,775
1,775
1,775
1,510
1,510
1,005
-
-
-
-
3,330
3,335
3,335
3,000
2,550
2,550
1,685
3,340
-
5,500
5,615
4,820
4,820
3,315
5,595
5,605
5,610
-
-
-
-
12~100
12~100
12~100
12~100
2 times T2N
1.5 times T2N
≦ 3 ≦ 2
1 1.3 2 3.1 6 13 16
≦ 2 ≦ 2 ≦ 2 ≦ 2 ≦ 2
( )Performance - AHK 2 Stage Gearbox
- - - - -
-
-
-
≦ 2
2
2
2
2
2
Stage
Nm/arcminTorsional Rigidity 12 27 56 112 389 642 1,27512~1002rpmNominal Input Speed n1N 3,000 3,000 2,800 2,700 2,200 2,100 2,00012~100 1,6002
rpmMax. Input Speed n1B
N
6,000 6,000 6,000 4,500 4,500 4,000 3,000 2,500
1,690 2,220 4,070 8,530 17,000 26,900
12~100
12~100
12~100
12~100
12~100
12~100
12~100
12~100
12~100
2
2
hr
º C
Efficiency
Operating Temp
Lubrication
Mounting Position(3)
Running Noise
(5)Service Life
Degree of Gearbox Protection
dB(A)
120 280 480 1,310 3,530 5,920
20,000
-10º C~ 90º C
Synthetic lubrication grease
All directions
IP65
≦ 64 ≦ 66 ≦ 68 ≦ 68 ≦ 70 ≦ 70 ≦ 72 ≦ 74
≧ 94%12~100
2
2
2
2
2
2
2
2
Nm
%
20
2,500
39,200 101,500
9,230 29,100
( )Inertia - AHK 2 Stage Gearbox
(A) Ø = Input shaft diameter.
Gearbox Series - AH / AHK
Model No.
(A) (C3) Ø8
11
14
19
24
28
32
35
38
42
48
55
2kg.cm
AHK064 AHK090 AHK110 AHK140 AHK200 AHK255 AHK285 AHK355
---------
-
-
---
--
Input Shaft
0.1
0.17
0.21
0.18
0.5
0.65
--------
0.52
1.69
4.89
-------
-
1.71
5.05
6.55
9.4714.91
20.69
---
--
-
6.92
6.98
10.1815.21
20.7
22.83
58.45
-
-
--
-
-
10.1815.21
20.7
22.83
58.45
-
-
-
--
-
-
-
15.68
21.69
23.59
59.3
--
-
--
-
-
-
23.46
25.28
61.61
89.67
-
(1) Ratio (i= N / N ) . i n out
(2) Backlash is measured at 2% of Nominal Output Torque T .2N
(3) These values are measured by gearbox with ratio = 10 (1-stage) or ratio = 100 (2-stage) at 3,000 rpm without load,
By ratio smaller than 10, the noise value would be 3-5dB higher.
(4) Applied to the output flange center at 100 rpm.
(5) Continuous operation is not recommended.
(4) Max. Axial Load F2a
(4) Max. Bending Moment M2k
07
APEX DYNAMICS, INC.
08
( ) Dimension AHK 2 Stage Gearbox (Ratio i=12~100)
Dimension
D1 H7
D2
D3 h7
D4 h7
D5
D6 x Pitch x Deep
D7
D8
D9
L1
L2
L3
L4
L5
L6
L7
L8
L9
X in Degree
Y in Degree
Z
U in Degree
V in Degree
W
(1) Dimensions are related to motor interface. Please contact APEX for details.
(2) Refer to the AH series(Page 05) for flange interface.
20
31.5
M5x0.8Px8 M6x1Px10 M6x1Px11 M8x1.25Px15 M10x1.5Px20 M16x2Px25 M20x2.5Px31 M24x3Px32
40
64
79
88
4.5
73
8
19.5
4
5
10
87
44.5
151
94
31.5
50
63
90
109
120
5.5
94
15
30
7
7
13
90.5
53
173.5
114.5
40
63
80
110
135
147
5.5
116
15
29
7
8
17
114
68.3
211.3
129
50
80
100
140
168
180
6.6
163
15
38
30
30
12
12
7.5
10
25
147.5
89
274.5
173.5
80
125
160
200
233
249.5
9
210
16
50
30
30
12
30
30
12
8.5
12
31
175
115
340
228
100
140
180
255
280
302
13.5
210
16
66
24
24
12
22.5
22.5
16
13.5
18
31
191.5
115
372.5
228
100
160
200
285
310
332
13.5
255
16
75
24
24
12
22.5
22.5
16
16.5
20
36
249.5
131
455.5
265.5
120
200
250
355
385
415
17.5
300
35
80
22.5
22.5
16
30
30
12
20
45
43
290
165
535
294.5
30
30
ØD
7 Remark (1)
ØD8 (Wx)
D6 (Zx)
ØD5
ØD2
L6L7
L8
ØD
9
L1
L9
ØD
3 h
7
ØD
4 h
7
ØD
1 H
7
L5
L3
L2
L4
AHK064 AHK090 AHK110 AHK140 AHK200 AHK255 AHK285 AHK355
Remark (2)
45
45
8
45
45
8
45
45
8
45
45
8
22.5
22.5
12
8
45
45
09
( )Performance - AHKA 3 Stage Gearbox
Model No.
Nominal Output Torque T2N Nm
Nm
Nm
Nm
Emergency Stop Torque T2NOT
Max. Acceleration Torque T2B(3)
No Load Running Torque
arcmin(2)Backlash
AHK A285 AHKA355 AHK A450(1) Ratio
100
125
140
175
200
250
350
500
700
1,000
3,345
3,345
3,345
3,345
3,345
3,345
3,345
3,345
2,555
1,650
5,620
5,625
5,625
5,625
5,625
5,625
5,630
5,350
4,825
3,250
2 times T2N
1.5 times T2N
≦ 2
10,965
10,970
10,970
10,970
10,975
10,975
10,975
9,050
9,600
6,785
100~1,000
100~1,000
100~1,000
100~1,000
6 136
≦ 2 ≦ 2
3
3
Stage
rpm
rpm
Nominal Input Speed n1N
Max. Input Speed n1B
N
hr
%
º C
Efficiency
Operating Temp
Lubrication
Mounting Position(3)
Running Noise
(5)Service Life
Degree of Gearbox Protection
dB(A)
2,100
4,000
2,100
4,000 3,000
39,200
9,230
101,500
29,100
143,700
63,300
≦ 72 ≦ 74 ≦ 76
2,000
100~1,000 ≧ 92%
3
3
3
3
3
3
3
3
3
3
3
Nm
Nm/arcminTorsional Rigidity 1,275 2,500 5,100100~1,000
100~1,000
100~1,000
100~1,000
100~1,000
100~1,000
100~1,000
100~1,000
100~1,000
100~1,000
100~1,000
3
20,000
-10º C~ 90º C
Synthetic lubrication grease
All directions
IP65
3
3
3
(A) Ø = Input shaft diameter.
( )Inertia - AHKA 3 Stage Gearbox
Gearbox Series - AH / AHK
32
35
38
42
48
55
2kg.cm
AHKA285 AHKA355
-
-
AHKA450
10.1815.21
20.7
22.83
58.45
-
10.1815.21
20.7
22.83
58.45
15.68
21.69
23.59
59.3
86.95
(4) Max. Axial Load F2a
(4) Max. Bending Moment M2k
Model No.
(A) (C3) ØInput Shaft
(1) Ratio (i= N / N ) . i n out
(2) Backlash is measured at 2% of Nominal Output Torque T .2N
(3) These values are measured by gearbox with ratio = 10 (1-stage) or ratio = 100 (2-stage) at 3,000 rpm without load,
By ratio smaller than 10, the noise value would be 3-5dB higher.
(4) Applied to the output flange center at 100 rpm.
(5) Continuous operation is not recommended.
10
APEX DYNAMICS, INC.
( )Dimension AHKA 3 Stage Gearbox (Ratio i=100~1,000)
Dimension
D1 H7
D2
D3 h7
D4 h7
D5
D6 x Pitch x Deep
D7
D8
D9
L1
L2
L3
L4
L5
L6
L7
L8
L9
X in Degree
Y in Degree
Z
U in Degree
V in Degree
W
AHKA285 AHKA355
M20x2.5Px31 M24x3Px32
100
160
200
285
310
332
13.5
210
16
75
24
24
12
22.5
22.5
16
16.5
20
31
300
115
490
228
120
200
250
355
385
415
17.5
210
35
80
22.5
22.5
16
30
30
12
20
45
31
332
115
527
228
AHKA450
155
250
315
M30x3.5Px40
450
490
530
22
255
24
60
30
30
265.5
663.5
131
447.5
36
12
30
30
12
85
20
L3
L2
L4
ØD
7
Remark (1)
ØD8 (Wx)D6 (Zx)
ØD5
ØD2
L6L7
ØD
9
L9
ØD
3 h
7
ØD
4 h
7
ØD
1 H
7
L5L1
L8
(1) Dimensions are related to motor interface. Please contact APEX for details.
(2) Refer to the AH series(Page 05) for flange interface.
Remark (2)
11
Model No.
Nominal Output Torque T2N Nm
Nm
Nm
Nm
Emergency Stop Torque T2NOT
Max. Acceleration Torque T2B
(3)No Load Running Torque
arcmin(2)Backlash
(1) Ratio
84
100
140
64
125
175
200
250
280
350
400
500
700
1,000
200
200
200
200
200
200
170
170
170
170
160
170
130
55
360
360
360
360
360
360
310
310
310
310
340
310
250
160
620
620
620
615
535
535
1,325
1,325
1,170
1,170
1,170
1,170
1,170
990
640
1,330
1,330
1,330
1,330
1,330
1,780
1,780
1,780
1,780
1,780
1,780
--
-
3,345
3,345
3,345
3,345
3,345
3,345
3,345
3,000
2,555
1,655
5,620
5,625
5,625
5,625
5,625
5,625
5,630
5,500
4,825
3,250
--
-
-
64~1,000
2 times T2N
1.5 times T2N
≦ 2
0.2 0.2 0.3 0.4 1 1.2 1.5
≦ 2 ≦ 2 ≦ 2 ≦ 2 ≦ 2
620
620
620
535
535
535
440
290
1,775
1,780
1,510
980
1,510
--
-
-
≦ 2
3
3
Stage
Nm/arcminTorsional Rigidity 27 56 112 389 642 1,275 2,50064~1,0003rpmNominal Input Speed n1N 5,500 4,600 4,600 4,000 3,700 3,400 3,10064~1,0003
rpmMax. Input Speed n1B
N
7,000 7,000 7,000 6,000 5,500 5,000 4,500
2,220 4,070 8,530 17,000 26,900
64~1,000
64~1,000
64~1,000
64~1,000
64~1,000
64~1,000
64~1,000
64~1,000
64~1,000
3
3
3
3
3
3
3
3
3
hr
º C
Efficiency
Operating Temp
Lubrication
Mounting Position(3) Running Noise
(5)Service Life
Degree of Gearbox Protection
dB(A)
280 480 1,310 3,530 5,920
20,000
-10º C~ 90º C
Synthetic lubrication grease
All directions
IP65
≦ 66 ≦ 68 ≦ 68 ≦ 70 ≦ 70 ≦ 72 ≦ 74
≧ 92%64~1,0003
Nm
%
( )Performance - AHKB 3 Stage Gearbox
64~1,0003
64~1,0003
64~1,0003
( )Inertia - AHKB 3 Stage Gearbox
(A) Ø = Input shaft diameter.
39,200 101,500
9,230 29,100
Gearbox Series - AH / AHK
AHKB090 AHKB110 AHKB140 AHKB200 AHKB255 AHKB285 AHKB355
8
11
14
19
24
28
32
35
38
42
48
2kg.cm
AHKB090 AHKB110 AHKB140 AHKB200 AHKB255 AHKB285 AHKB355
-- -
--
-
-
--
-
-
-
--
-
-
0.17
0.17
0.21
--------
0.52
0.53
0.68
-------
1.83
1.83
5.04
--
----
5.6
5.63
7.18
10.115.54
21.32
5.63
7.18
10.115.54
21.32
23.2
56.07
12.6317.75
23.26
25.4
61.02
17.35
23.61
25.5
61.22
-
-
--
-
-
-
--
(4) Max. Axial Load F2a
(4) Max. Bending Moment M2k
Model No.
(A) (C3) ØInput Shaft
(1) Ratio (i= N / N ) . i n out
(2) Backlash is measured at 2% of Nominal Output Torque T .2N
(3) These values are measured by gearbox with ratio = 10 (1-stage) or ratio = 100 (2-stage) at 3,000 rpm without load,
By ratio smaller than 10, the noise value would be 3-5dB higher.
(4) Applied to the output flange center at 100 rpm.
(5) Continuous operation is not recommended.
12
APEX DYNAMICS, INC.
( )Dimension AHKB 3 Stage Gearbox
Dimension
D1 H7
D2
D3 h7
D4 h7
D5
D6 x Pitch x Deep
D7
D8
D9
L1
L2
L3
L4
L5
L6
L7
L8
L9
X in Degree
Y in Degree
Z
U in Degree
V in Degree
W
M6x1Px10 M6x1Px11 M8x1.25Px15 M10x1.5Px20 M16x2Px25 M20x2.5Px31 M24x3Px32
31.5
50
63
90
109
120
5.5
94
15
30
45
7
7
13
90.5
53
173.5
114.5
40
63
80
110
135
147
5.5
116
15
29
22.5
7
8
17
114
68.3
211.3
129
50
80
100
140
168
180
6.6
163
15
38
7.5
10
25
147.5
89
274.5
173.5
80
125
160
200
233
249.5
9
210
16
50
30
30
12
30
30
12
8.5
12
31
175
115
340
228
100
140
180
255
280
302
13.5
210
16
66
24
24
12
22.5
22.5
16
13.5
18
31
191.5
115
372.5
228
100
160
200
285
310
332
13.5
255
16
75
24
24
12
22.5
22.5
16
16.5
20
36
249.5
131
455.5
265.5
120
200
250
355
385
415
17.5
300
35
80
22.5
22.5
16
30
30
12
20
45
43
290
165
535
294.5
AHKB090 AHKB110 AHKB140 AHKB200 AHKB255 AHKB285 AHKB355
(Ratio i=64~1,000)
ØD
7 Remark (1)
ØD8 (Wx)
D6 (Zx)
ØD5
ØD2
L6L7
L8
ØD
9
L1
L9
ØD
3 h
7
ØD
4 h
7
ØD
1 H
7
L5
L3
L2
L4
(1) Dimensions are related to motor interface. Please contact APEX for details.
(2) Refer to the AH series(Page 05) for flange interface.
Remark (2)
45
8
45
45
8
22.5
12
45
45
8
30
30
12
12
30
30
13
Model No.
Nominal Output Torque T2N Nm
Nm
Nm
Nm
Emergency Stop Torque T2NOT
Max. Acceleration Torque T2B(3)
No Load Running Torque
arcmin(2)Backlash
(1) Ratio
1,225
1,400
1,750
2,000
2,800
3,500
5,000
7,000
10,000
3,350
3,350
3,350
3,350
3,350
3,350
2,625
1,975
2,555
5,630
5,630
5,630
5,630
5,630
5,350
4,960
3,870
4,825
1,225~10,000 2 times T2N
1.5 times T2N
≦ 2
10,980
10,980
10,980
10,980
10,980
10,115
9,600
9,050
8,325
0.4 10.4
≦ 2 ≦ 2
4
4
4
Stage
( )Performance - AHK 4 Stage Gearbox
4
4
4
4
4
4
4
4
4
4
4
4
4
4
rpm
rpm
Nominal Input Speed n1N
Max. Input Speed n1B
N
hr
%
º C
Efficiency
Operating Temp
Lubrication
Mounting Position(3)
Running Noise
(5)Service Life
Degree of Gearbox Protection
dB(A)
3,700
5,500
3,700
39,200
9,230
101,500
29,100
143,700
63,300
≦ 72 ≦ 74 ≦ 76
3,400
5,500 5,000
≧ 90%
Nm
Nm/arcminTorsional Rigidity 1,275 2,500 5,100
20,000
-10º C~ 90º C
Synthetic lubrication grease
All directions
IP65
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
1,225~10,000
(A) Ø = Input shaft diameter.
( )Inertia - AHK 4 Stage Gearbox
Gearbox Series - AH / AHK
AHK450AHK285 AHK355
32
35
38
2kg.cm
AHK285 AHK355 AHK450
24
28
10.1
7.185.63
15.54
21.32
10.1
7.185.63
15.54
21.32
17.75
23.26
12.63
--
(4) Max. Axial Load F2a
(4) Max. Bending Moment M2k
Model No.
(A) (C3) ØInput Shaft
(1) Ratio (i= N / N ) . i n out
(2) Backlash is measured at 2% of Nominal Output Torque T .2N
(3) These values are measured by gearbox with ratio = 10 (1-stage) or ratio = 100 (2-stage) at 3,000 rpm without load,
By ratio smaller than 10, the noise value would be 3-5dB higher.
(4) Applied to the output flange center at 100 rpm.
(5) Continuous operation is not recommended.
APEX DYNAMICS, INC.
14
( )Dimension AHK 4 Stage Gearbox(Ratio i=1,225~10,000)
Dimension
D1 H7
D2
D3 h7
D4 h7
D5
D6 x Pitch x Deep
D7
D8
D9
L1
L2
L3
L4
L5
L6
L7
L8
L9
X in Degree
Y in Degree
Z
U in Degree
V in Degree
W
AHK285 AHK355
M20x2.5Px31 M24x3Px32
100
160
200
285
310
332
13.5
210
16
75
24
24
12
22.5
22.5
16
16.5
20
31
300
115
490
228
120
200
250
355
385
415
17.5
210
35
80
22.5
22.5
16
30
30
12
20
45
31
332
115
527
228
AHK450
155
250
315
M30x3.5Px40
450
490
530
22
255
24
60
30
30
265.5
663.5
131
447.5
36
12
30
30
12
85
20
L3
L2
L4
ØD
7
Remark (1)
ØD8 (Wx)D6 (Zx)
ØD5
ØD2
L6L7
ØD
9
L9
ØD
3 h
7
ØD
4 h
7
ØD
1 H
7
L5L1
L8
(1) Dimensions are related to motor interface. Please contact APEX for details.
(2) Refer to the AH series(Page 05) for flange interface.
Remark (2)
15
Performance AHKC Gearbox
Model No.
Nominal Output Torque T2N Nm
Nm
Nm
Nm
Emergency Stop Torque T2NOT
Max. Acceleration Torque T2B
(3)No Load Running Torque
arcmin(2)Backlash
Nm/arcminTorsional Rigidity
rpm
rpm
Nominal Input Speed n1N
Max. Input Speed n1B
NMax. Axial Load F2a
hr
%
º C
Efficiency
Operating Temp
Lubrication
Mounting Position
(3) Running Noise
Degree of Gearbox Protection
dB(A)
4
5
7
8
10
21
61
91
31
46
35
35
30
35
35
80
80
70
80
80
85
60
70
60
70
210
210
210
210
180
220
155
185
155
185
415
415
415
415
350
430
305
365
305
365
1,005
1,005
1,005
1,005
820
1,065
675
860
675
860
2,050
2,050
1,750
2,100
1,080
1,080
1,790
1,790
-
-
3,250
3,250
2,410
3,340
1,890
1,890
2,470
2,470
-
-
5,720
3,460
3,460
5,720
-----
-
9,100
9,100
7,800
7,800
-----
4~91
4~91
4~91
4~91
4~91
4~91
4~91
4~91
4~91
4~10
4~10
4~10
4~10
21~91
21~91
2 times T2N
1.5 times T2N
≦ 3 ≦ 2
≦ 2
2
1
2.5
1.5
5.8
2.5
12
4
25
9
48
18.5
95
35
-
-
-
-
-
-
-
-
75 148
≦ 2
≦ 2
≦ 2
≦ 2
≦ 2
≦ 2
≦ 2
≦ 2
≦ 2
≦ 2 ≦ 2 ≦ 2
4~91 12
5,000
7,000
27
3,600
6,000
4,600
7,000
56
3,000
5,500
4,000
6,500
112
2,300
4,500
3,000
5,500
389
1,800
3,500
2,300
4,500
642
1,500
3,000
1,800
3,500
1,275
1,100
2,200
1,500
3,000
2,500
1,500
3,000
5,100
1,100
2,200
1,690
120
2,220
280
4,070
480
8,530
1,310
17,000
3,530
26,900
5,920
39,200
9,230
101,500
29,100
143,700
63,300
20,000
-10º C~ 90º C
Synthetic lubrication grease
All directions
IP65
≦68 ≦ 68
≦ 68
≦ 68
≦ 68
≦ 70
≦ 70
≦ 70
≦ 70
≦ 72
≦ 72
≦ 74
≦ 74 ≦ 74 ≦ 76
- -
≧ 95%
≧ 93%
-----
5,320 10,750
-
4~10
4~10
21~91
21~91
21~91
21~91
-
-
-
(1) RatioStage
2,3
3
2
2,3
2
3
3
2
2,3
3
2
3
2
2,3
(5)Service Life
(4)Max. Bending Moment M2k Nm 2,3
2,3
2,3
2,3
2,3
2,3
3
2
3
2
Inertia AHKC Gearbox(Ratio i=4~10 / 21~91)
Model No.(A)Ø (C3)
8
11
14
19
24
28
32
35
38
42
48
55
60
2kg.cm
(A) Ø = Input shaft diameter.
2-st. 2-st. 2-st. 2-st. 2-st. 2-st. 2-st.3-st. 3-st. 3-st. 3-st. 3-st. 3-st.
- - -- - -- - - - - -- - - - - -
- - -- - - - -- - - - - -
- -- - -
- -- -
- - -- -
- - - -- - - -
- - -- -
-
- - -
- - -- - - -
0.21
0.62
0.52
6.55
9.47
14.91
20.69 20.7
22.83
58.45
23.59
59.3
0.21 0.52
10.18
20.7
23.59 25.28
0.62 1.69
4.89
1.71
5.05
6.55
9.47
14.91
20.69
15.21
20.7
22.83
58.45
22.83
58.45 59.3
86.95
61.61
89.67
112.49
0.17 0.52
6.98
15.21
21.69
0.17
1.69
5.05
6.98
15.21
21.69
0.1
6.92
10.18
15.68 23.46
23.46
0.1
4.89
1.71
6.92
10.18
15.68
---
--
----
---
----
---
-
---
---
-
---
---
3-st.
-
--
---
23.59
59.3
21.69
86.95
---
3-st.
---
---
61.61
89.67
25.28
112.49
---
20.7
22.83
58.45
15.21
10.18
Gearbox Series - AH / AHK
AHKC064 AHKC090 AHKC110 AHKC140 AHKC200 AHKC255 AHKC285 AHKC355 AHKC450
AHKC064 AHKC090 AHKC110 AHKC140 AHKC200 AHKC255 AHKC285 AHKC355 AHKC450
(1) Ratio (i= N / N ) . i n out
(2) Backlash is measured at 2% of Nominal Output Torque T .2N
(3) These values are measured by gearbox with ratio = 10 (1-stage) or ratio = 100 (2-stage) at 3,000 rpm without load,
By ratio smaller than 10, the noise value would be 3-5dB higher.
(4) Applied to the output flange center at 100 rpm.
(5) Continuous operation is not recommended.
(4)
16
APEX DYNAMICS, INC.
Dimension AHKC Gearbox
Dimension
D1 H7
D2
D3 h7
D4 h7
D5
D6 x Pitch x Deep
D7
D8
D9
L1
L2
L3
L4
L6
L7
L8
L9
X in Degree
Y in Degree
Z
U in Degree
V in Degree
W
20
31.5
M5x0.8Px8 M6x1Px10 M6x1Px11 M8x1.25Px15 M10x1.5Px20 M16x2Px25 M20x2.5Px31 M24x3Px32 M30x3.5Px40
40
64
79
88
4.5
64
8
19.5
4
5
92
46.5
158
81.5
31.5
50
63
90
109
120
5.5
15
30
7
7
40
63
80
110
135
147
5.5
15
29
7
8
50
80
100
140
168
180
6.6
15
38
30
30
12
12
7.5
10
80
125
160
200
233
249.5
9
16
50
30
30
12
30
30
12
8.5
12
100
140
180
255
280
302
13.5
16
66
24
24
12
22.5
22.5
16
13.5
18
100
160
200
285
310
332
13.5
16
75
24
24
12
22.5
22.5
16
16.5
20
120
200
250
355
385
415
17.5
35
80
22.5
22.5
16
30
30
12
20
45
339.5
105.5
525
229
155
250
315
450
490
530
22
240
24
85
30
30
12
30
30
12
20
60
463.5
141
689.5
260
2-st. 2-st. 2-st. 2-st. 2-st. 2-st. 2-st.3-st. 3-st. 3-st. 3-st. 3-st. 3-st. 3-st. 3-st.
116
124.5
76
229.5
147.5
64
121.5
46.5
198
81.5
92
142
61.5
232.5
113.5
156
175.5
97.5
311
196.5
116
174.5
76
288.5
147.5
156
185
97.5
332.5
196.5
156
244.5
97.5
392
196.5
195
199
105.5
370.5
229
156
264.5
97.5
428
196.5
240
265.5
141
481.5
260
195
307.5
105.5
488
229
195
30
30
92
100.5
61.5
192
113.5
(Ratio i=4~10 / 21~91)
AHKC064 AHKC090 AHKC110 AHKC140 AHKC200 AHKC255 AHKC285 AHKC355 AHKC450
(1) Dimensions are related to motor interface. Please contact APEX for details.
(2) Refer to the AH series(Page 05) for flange interface.
L3
L2
L4
ØD
7
ØD8 (Wx)
D6 (Zx)
ØD5
ØD2
L6L7
L8
ØD
9
L1
L9
ØD
3 h
7
ØD
4 h
7
ØD
1 H
7
Remark (1)
Remark (2)
45
45
8
45
45
8
45
45
8
45
45
8
22.5
22.5
12
8
45
45
17
Selection Start
Continuous OperationCyclic OperationS5 S1
YES NO
Calculate Ratio i
(Eq.1)
(Eq.2)
ED<60%t <20minswork
Calculate the Mean Output
Torque T2m(Eq.3)
Calculate the Mean Output
Torque T2m(Eq.3)
Calculate the Max.Acceleration Torque
T2max(Eq.4)
Select a LargerGearbox
YES
NO NO Select a LargerGearbox
T <T2max 2B
T <T2m 2N
T <T2m 2N
Calculate the Mean Output Speed n and the2m
Nominal Output Speed n of Gearbox2N
(Eq.5)
YES
n <n2m 2N
YES
NOSelect a Smaller Ratio i in Larger Motor If
Needed
(Eq.6)
Calculate the Mean Radial F and Axial Loads 2rm
F on Output Shaft of Gearbox2am
Calculate the Permitted Radial F and Axial 2rB
Loads F on Output Shaft of Gearbox2aB
F <F2rm 2rB
F <F2am 2aB
NOSelect a Larger Gearbox
YES
Select the Required Backlash and Shaft Option
Order your APEX Gearbox
Recommended (for S5 Cycle Operation)
The general design is given for
The optimal design is given for
JL
2i
JL Load Inertia
Jm Motor Inertia
4 x Jm
Calculate Ratio i (Eq.2)
Motion Profile
Ou
tpu
t S
pe
ed
Lo
ad
s o
n O
utp
ut
Sh
aft
Ou
tpu
t To
rqu
e
T2a
T2c
T2p
T2d
F2aa
F2ac
F2ap
F2ad
F2ra
F2rc
F2rp
F2rd
n2a
n2c
n2d
n2p
、
、
、
、
Time
ta tc td tp
tcycle
(Eq.1)
(Eq.2)
(Eq.3)
1. ED = x 100%, t = t + t + t work a c d
t + t + ta c d
tcycle
Index : a. Acceleration, c. Constant,
d. Deceleration, p. Pause
~
n Output Speed of the Motorm
n Working Speedwork
nwork
nm2. i
3. T =2m
3 3 3n x t x T + n x t x T +n x t x T2a a 2a 2c c 2c 2d d 2d
、
n x t + n x t +n x t2a a 2c c 2d d
3
4. T = T x i x K x2max mB s
where K iss
Ks No. of Cycles / hr
0 ~ 1,0001.0
1,000 ~ 1,5001.1
1,500 ~ 2,0001.3
2.000 ~ 3,0001.6
3.000 ~ 5,0001.8
T Max. Output Torque of the MotormB
Efficency of the Gearbox (Eq.4)
215. n = n =2a 2d
x n2c
6. F =2rm
3 3 3n x t x F + n x t x F +n x t x F2a a 2ra 2c c 2rc 2d d 2rd
n x t + n x t +n x t2a a 2c c 2d d
3
n =2m
n x t + n x t +n x t2a a 2c c 2d d
t + t + ta c d
n =2N
n1N
i(Eq.5)
F =2am
3 3 3n x t x F + n x t x F +n x t x F2a a 2aa 2c c 2ac 2d d 2ad
n x t + n x t +n x t2a a 2c c 2d d
3
(Eq.6)
JL
2iJm
~=
Selection of the optimum gearbox
Gearbox Series - AH / AHK
18
APEX DYNAMICS, INC.
Glossary
rpm
rpmMax. Input Speed n1B
Efficiency %
Operating Temperature º C
Lubrication
dB(A)
Nominal Input Speed n1N
Running Noise
Emergency Stop Torque T2NOT
Max. Acceleration Torque T2B
The Emergency Stop Torque is the maximum permitted torque at the output of gearbox. This may happen only occasionally and may not exceed 1,000 times during the whole service life.
Under the Cyclic Operation (S5), the Max. Acceleration Torque is the maximum torque which can be transmitted only briefly to the output of gearbox up to 1,000 cycles/hr.
No Load Running Torque The No Load Running Torque is the min. torque to overcome the internal friction of a gearbox without loading*.
The Nominal Input Speed is the permitted input speed of gearbox by the Continuous Operation (S1) while the housing temperature does not exceed 90°C. This value is measured at environment temperature 25°C.
The Max. Input Speed is the max. permitted input speed of gearbox by the Cyclic operation (S5). Thisvalue is measured at environment temperature 25°C and serves as the absolute limit of the gearbox.
Backlash arcmin
The Backlash is the maximum angular measurement between two teeth of gears when the transverse operation occurs (refer to Diagram 1). The arcmin is the measurement unit for the backlash. One arcmin equals 1/ 60 degree, symbolized as 1'.
Nm/arcminTorsional Rigidity
Moment of Inertia J12kg.cm
The transmission efficiency of the gears inside a gearbox (without friction).
The Operating Temperature indicates the temperature of gearbox housing.
APEX uses synthetic lubrication grease. Alternate greases are available, please contact APEX.
The Running Noise is measured depends on gearbox size, the ratio and the speed*. Higher speed usually induces higher noise level, while higher ratio induces lower noise level.
The Moment of Inertia J1 is a measurement of the effort applied to an object to maintain its momentary condition at rest or rotating.
Breakaway TorqueThe Breakaway Torque is the minimum torque to start the rotation from the input side of gearbox. A smaller size or a higher ratio gearbox requests less Breakaway Torque.Nm
Back Driving TorqueThe Back Driving Torque is the minimum torque to start the rotation from the output side of gearbox. A larger size or a higher ratio gearbox requires greater Back Driving Torque.Nm
Operating pitch circles
(transverse operation)Backlash
Ø(arcmin)
Ø(arcmin)
Test torque
-T(Nm)T(Nm)
50% 100%
T
Ø
* This value is measured at environment temperature 25°C and the input speed 3,000 rpm. If the Nominal Input Speed n of gearbox is 1N
lower than 3,000 rpm, this value is measured by that specific Nominal Input Speed.
F2 r
F2a
F2 r
F2a
Radial Load
Axial Load
L
X
Radial Load And Axial Load
The permitted radial and axial loads on output shaft of the gearbox depend on the design of the gearbox supporting bearings.
For more information, please refer to APEX website.N
Degree of Protection IP code stands for International Protection standard. The IP65 as example: the first IP number stands for protection degree against dust; the second IP number stands for protection against liquid.
Nm
Nm
Nm
Diagram 1
Diagram 2
Back
lash
(defin
ed)Torsional Rigidity is the quotient (△T / △Ø) between
the applied torque and resulting torsion angle. This value indicates how much torque is needed on the gearbox to rotate the output shaft for 1 arcmin. The Torsional Rigidity can be determined by Hysteresis Curve.
Hysteresis CurveWhen the input shaft is locked, increase torque at the
output slowly up to T in both directions and 2B
then release the torque gradually. According to the measured torque and torsion angle, a closed curve will be acquired as in the Diagram 2.
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