modern integrated automation solutions of siemens for...
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Modern integrated automation solutions of Siemens for operation reliability improvement of main gas pipelines
www.siemens.com/oilandgas© Siemens AG 2017
© Siemens AG 2017. All rights reserved.
Drives & Automation Onshore Portfolio Families
Wat
erre
-inje
ctio
n
ProducedWater
treatment
Oil field
Gas oilseparation
plant
Gas field
Gastreatment
plant
Mastercontrolcenter
Back upcontrolcenter
Pump stationGT driven
Pump stationVSD driven
Pump stationDE driven
Block valvestation
Block valvestation
Compressorstation
VSD driven
Custodytransfer
CONSUMER
Compressorstation
GT driven
Block valvestation
Block valvestation
Compressorstation
GT drivenBlock valvestation
Refinery Storage
Truck & rail car loading
Ship un-/loading
Oil tanker
Storage
Ship loading
Oil tanker
LNG receiving
LNG carrier
LNG carrier
LNG plant
Undergroundstorage
Compressorstation
GT driven
Gasdrying
SIFIELD
SIPIPE
SITERMINAL
SITERMINAL
SITERMINAL
© Siemens AG 2017. All rights reserved.
Drives & Automation OnshoreSolution Line Overview
• Integrated Electrical, ICSS, Instrumentation, Telecom & Security (EIT)
• Modular / Containerized / Mobile Production & Treatment Units for Oil and Gas, Compression
and Power Generation
• Integrated Electrical, ICSS, Instrumentation, Telecom & Security incl. Tank Farm and Terminal
Management System• Process Solutions (e.g. Metering, Blending,
Loading / Unloading, Fire Fighting)
• Integrated Electrical, ICSS, SCADA Instrumentation, Telecom & Security (EIT)
• Pump strings• Containerized Modules
(e.g. for Block Valve Stations)
• Brownfield Upgrades, Extensions, Migrations• Maintenance and Operation Support
• Service points at Customer Sites• Services for Products, Systems and Solutions
• Onshore Oil & Gas Production & Treatment• Depleted Gas Fields
• Enhanced Oil Recovery• Unconventional Oil and Gas
• Tank farms• Loading and Unloading Facilities
(Ship, Pipeline, Railcar, Truck)• Refineries
• Onshore Oil & Gas Pipelines• Subsea Pipelines, Landfalls
• Compressor, Pump, Metering, Pressure Reduction, Pigging and Block Valve Stations
• Complete Onshore Oil and Gas Value Chain• Around Siemens’ Installed Base
Addressed Applications Solution Portfolio SummaryPortfolio
SIFIELDField
Solutions
SITERMINALTank Farm &
Terminal Solutions
SIPIPEPipeline
Solutions
Life-CycleManagementLife-CycleServices
© Siemens AG 2017. All rights reserved.
Transport PipelinesValue Chain Overview
Onshore Gas PipelineGas Field
Sub-Sea Gas PipelineGas Field
Onshore Oil PipelineOil Field Storage
Onshore Multiproduct PipelineRefinery Storage
Gas treatment plant Compressor station Block valve stations Compressor station Block valve stations Compressor station Block valve stations Custody transfer
Gas treatment plant Compressor station Land fallstation
Compressor station Block valve stations Custody transferLand fallstation
Gas conditioning
Gas oil separation plant Pump station Block valve stations Block valve stations Storage tanksPump station Pump station Custody transfer
Refinery Pump station Block valve stations Block valve stations Storage tanksPump station Pump station Custody transfer
© Siemens AG 2017. All rights reserved.
De-risking solutions for pipelines
From the first feasibility study to commissioning, pipelines require large capital expenditures and years for project realization. Throughout this process, progress may be hindered by multiple challenges:
• The fulfillment of plant safety requirements
• Interfacing between suppliers and vast numbers of products and systems
• The project implementation schedule
• Installation, commissioning, and maintenance, often at remote locations
© Siemens AG 2017. All rights reserved.
Siemens as Main Automation and Electrical Contractor – MAEC - cares for efficient integration of many pipeline systems
Power generationSCADA
regional center(s)Combined cycle
power generationBusiness management systems/PLMS
Process equipment & automation
Enterprise SCADA & business management
Valve stations
Regional dispatching
El. power distribution & power automation
Fire and aas
ESD system
Metering system
Instruments &actuators
Security system
Compressor stations
Video cameras
MV motors
Mechanicalworks
Civilworks
RTUCompressors / unit controls
Gas turbines(if applicable)
LV switchgear
SCADAMaster control center
SCADAdesaster recovery
Communication systemHV power transmission
Compressor station automation
MV drives
Ener
gy a
utom
atio
n
Switchgear / UPS
Converters /MCC
HV substations incl. trafo
MV distribution & transformers
Instruments &actuators
Transformers
Metering systemLV motors
© Siemens AG 2017. All rights reserved.
Siemens MAEC concept – provides substantial reduction of risk and complexity - key success factor to reduce total cost of ownership
The Main Automation and Electrical Contractor is responsible for implementation and servicing the plant across the entire life-cycle and ensures substantial de-risking
MAEC
FEED participation
Execution capability Technical capability
Life-cycle services:• Project management• Engineering design including FEED• Interface management• Financial services• Procurement, configuration & integration• FAT, IFAT & SAT• Start-up & commissioning• Training
Products & systems:• SCADA systems• Process control systems• Fire & gas systems• Instrumentation & analytics• Power supply systems• Telecommunication systems• Safety and security systems• Pump Station Modules
© Siemens AG 2017. All rights reserved.
Pipeline• Customer: Nord Stream AG• Location: Russia, Germany, Switzerland• Product: Offshore Gas Pipeline• Length: 1.224 km (2 segmented pipes)• Pipe Diameter: 48”• Annual capacity: 55 bcma, 220 bar• Year: 2009 - 2013
Siemens MAEC solution for sub-sea gas pipelineNord stream pipeline / Russia, Germany, Switzerland
Benefits• One single partner for complete scope for a multi-country
offshore pipeline• Local support form Siemens Limited• High plant availability• Implemented on shortest possible time frame
Siemens scope :Main contractor for design, eng., FAT, supply, installation, interface engineering, commissioning & trial runs for• SCADA & Automation (PSS, ESD, PCS, F&G) • Site buildings at Landfalls for housing of equipment• Electrical package (MV/LV distribution, UPS, 10kV transformers,
diesel generators)• Field instrumentation, gas and dew point analyzer shelter• Security system (e.g. CCTV, Access Control)• Telecommunication system connecting all 4 sites• Main and backup control center in Switzerland (incl. Video management system)
• Valve interlock system for pig trap and blow down valves
© Siemens AG 2017. All rights reserved.
SIPIPE: Integrated pipeline SCADA solution
• Data integrity solution for hierarchical SCADA system and integrated Telecom System
• SCADA, video surveillance, access control, intrusion detection, metering and leak detection can be deployed on one platform
• Real time performance management & decision support for pipelines by XHQ• Centralized security concept for the complete Pipeline• Real time situational awareness in critical situations at each operator place• Video content analysis through motion detection for critical outdoor areas• Versatile interfaces and extended life cycle management• Remote diagnostic and remote engineering capabilities
SCADA solutions from one of the world’s technology leaders, ensures superior pipeline control, the integration of all subsystems, and their seamless integration into superordinate systems.
© Siemens AG 2017. All rights reserved.
SIPIPE: Example of a Pipeline SCADA System
Master Control CenterOperator Stations / Engineering Station
Back-up Master Control CenterOperator Stations / Engineering Stations
Station Control
MMGT
M
MMUnit Control
Unit Control
or
or
MCCSWGR
MVSWGR
HVSWGR
Station Control
MMGT
M
MMUnit Control
Block Valves (each 30 km)
Unit Control
or
or
MCCSWGR
MVSWGR
HVSWGR
Compressor (every appr. 200km) or Pump Stations (every appr. 80km)
Dedicatedline
Phoneline
TrunkedRadio
Satellite-Links
FOTS
FOTS
FibreOpticCable
…….
……. Block Valves (each 30 km)
Block Valves (each 30 km)
© Siemens AG 2017. All rights reserved.
SIPIPE: Example of a Pipeline Telecommunication System
Designed as Data Backbone between 3 different countries based onOptical Fibre (20Mb/sec)V-SAT (256kb/sec) as communication
backup
Transports data of Pipeline ProcessFailsafe SystemVoice, TelephoneVideo Surveillance SystemAccess Control System, PAGA
Provides High Availability & Flexibility
Many design interfaces with Telecom Service Provider
RussiaGermany
Switzerland
© Siemens AG 2017. All rights reserved.
Customer Challenges
Ransomware/Malware
Physical access –external/internal
Unauthorized access to automation system
Network Services
Remote Desktop / Command Shell for Service / Development
Remote access – 3rd Party Vendors
Incident Detection – threats in real-time
Disaster Recovery – mitigation in real-time
Siemens Solution
Solution Defense in depth (“onion principle“) through OT-network segmentation (zone/conduit) incl. physical security measures
Perform risk analysis and penetration testing during solution portfolio development and project lifetime
Involve industrial security aware/trained personnel & suppliers
Monitor each solution component for vulnerability management
Defense can be achieved when you detect and can „see“ your attacker => we promote usage of cyber-attacks detection systems for your Industrial Control Systems
OT = Operation Technology
SIPIPE Cyber Security
5 Levers
IEC 62443 Reduce risk for cyber attacks
Increase robustnessof the assets
Reduction of cost for incident handling
Cyber Security @ SIPIPESecured pipeline control & communications solutions protection of assets and intellectual property
Handle incidents
Improve process
Security features
Enhance Awareness
IT Infrastructure
© Siemens AG 2017. All rights reserved.
Siemens MAEC solution for sub-sea gas pipelineTurkish Stream Pipeline / Russia, Turkey, Netherlands
Pipeline• Customer: South Stream Transport B.V.• Location: Russia, Turkey, Netherlands• Product: Offshore Gas Pipeline• Length: ~925 km (4 pipes)• Pipe Diameter: 32”• Annual capacity: 63 bcma, 300 bar• Year: 2014 - ongoing
Benefits• One single partner for complete scope for a multi-country
offshore pipeline• Local support form Siemens Limited• High plant availability• Implemented on shortest possible time frame
Siemens scope :Main contractor for design, eng., FAT, supply, installation, interface engineering, commissioning & trial runs for• SCADA & automation (PSS, ESD, PCS, F&G) • Site buildings at LFFR/ LFFG for housing of equipment• Electrical package (MV/LV distribution, UPS, 10kV transformers,
diesel generators)• Field instrumentation• Security system (e.g. CCTV, access control)• Telecommunication system connecting all 4 sites• Main and backup control center in The Netherlands
(incl. Video management system)
© Siemens AG 2017. All rights reserved.
Thank you for your attention
Building a solid bridge to face all challenges Mike LiepeHead Oil & Gas Pipeline Solutions
Siemens AGPD SLN ONFreyeslebenstrasse 191058 Erlangen / Germany
mike.liepe@siemens.comPhone: +49 9131 18 5688
siemens.com/oilandgas
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