mission gauge & fixture co.,ltd · 龙门3轴cnc 4020*2400 0.010 mm 1 awea lp-4025z...
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2018-V1
Mission Gauge & Fixture Co.,ltd —— Professional Supplier for Checking Fixture and Welding Jig ——
www.missiongauge.com
目录 Contents
Project Case
Business Introduction
CompanyOverview
www.missiongauge.com
Delivery Assurance
DevelopmentPlan
1 Part One
Company Overview • Company Profile
• Enterprise Culture
• Development History
www.missiongauge.com
Part 1 Company Overview
1.1 Company Profile
www.missiongauge.com
Established in 2013, Mission specialize in designing and manufacturing checking fixture as well as welding jig for automotive parts since 2008. Now, Mission has become one of leading suppliers for fixture and jig both abroad and at home.
ISO9001:2015 certification enterprises, state-level high-tech enterprises, more than ten invention patents.
6000㎡ plant area, 230 employees in total.
8 sets 5-axis CNC machine, 37 sets 3-axis CNC machine, 9 sets CMM checking mechine. Mission is equipped with Industry leading talents and equipment resources.
Montly capacity: 220 sets of medium sized checking fixtures, biggest size: 5 meters.;100 sets welding fixture;
25 sets of welding workstation design , 5 sets of welding workstation processing
Rich experience for :Magna、Valeo、Yanfeng、Martinrea、Metalsa、Kirchhoff ,obtained certificate of free-inspection by Magna
Steady development:turnover of 45 million RMB in 2017,60 million turnover expected in 2018.
Continuous technology Innovation, more than 10 patents, SAP-ERP system management.
Part 1 Company Overview
1.2 Enterprise Culture
www.missiongauge.com
Enterprise Mission:Make every effort to meet customer's needs of quality, delivery and service .
Enterprise Vision:Create a first-class fixture enterprise, make a positive and substantial life. Quality Policy:Safty first、Quality priority、Punctual delivery、Attentive service,Make customers more satisfied. Business Strategy:Technology-leading、Quality brand、Scale Development,Build the core competitiveness.
Management Philosophy: Systematization, process, standardization and datalization,A bit of improvement, never stop. Team Spirit:Sincere cooperation, share honor and woe!
Part 1 Company Overview
1.2 Development History
www.missiongauge.com
Set up Checking fixture Department, focus on guage for metal part
Gauge for metal parts, plastic parts, single parts and assembly parts
Etablish Mission Gauge & Fixture
ISO9001:2008
Set up Welding fixture Department
ISO9001:2015
National high-tech enterprises
Move to new factory with 6000 m2 area, capital up to to 40 million, ERP system
Set up Welding Set up Welding
ISO9001:2015
Set up Welding fixture Department
National high-tech enterprises
Set up Welding
ISO9001:2015
Move to new factory with 6000 mcapital up to to 40 million, ERP system
National high-tech
Part 1 Company Overview
www.missiongauge.com
Utility Model Authorized CertificateISO9001:2015 Certificate State-level High-tech Enterprice
2 Part Two
Business Introduction• Product Show
• Application Scope
• Market Distribution
• Business Partner
www.missiongauge.com
Part 2 Business Introduction
2.1 Products Show
www.missiongauge.com
Guage
for Plastic Parts
Gauge for Metal
Assembly
Gauge for Plastic
AssemblyWelding Fixture
Gauge
for Metal Parts
PCF Checking Fixture UCF Checking Fixture Welding Workstation
Part 2 Business Introduction
2.2 Application Scope-Checking Fixture
www.missiongauge.com
Roof System
Frame System
Seat System
Exhaust System
2.2 Application Scope
Roof System
Frame System
Door & Cover
Interior system
Delivery Assurance
• Advanced Equipments
• Talent Team
• Engineering Design
• Machining Ability
• Project Management
• Quality Management
• Supply Chain Management
www.missiongauge.com
3 Part Three
Part 3 Delivery Assurance 3.1 Advanced Equipments
www.missiongauge.com
Machining EquipmentPIC
Machine type Parameter(mm/kg) Accuracy Qty Brand Total
5 axis CNC(Imported from German) 1000*600 0.005 mm 1 DECKEL MAHO
(DMU 60 Mono BLOCK)
8
5 axis CNC(Imported from German) 1250*700 0.005 mm 1 DECKEL MAHO
(DMU 60 Mono BLOCK)
5 axis CNC(Imported from German) 1000*750 0.005 mm 2 DECKEL MAHO
(DMU 60 Mono BLOCK)
5 axis CNC(Imported from Italy) 3000*2000 0.005 mm 4 BRETON MATRIX 800
High Speed CNC Milling Machine 2150*1500 0.010 mm 2 HAI TIAN
37
龙门3轴CNC 4020*2400 0.010 mm 1 AWEA LP-4025Z
龙门3轴CNC 3020*2010 0.010 mm 1 AWEA LP-3021Z
3 axis CNC 1350*620 0.010 mm 4 AWEA AF-1250
3 axis CNC 1200*650 0.010 mm 4 AWEA AF-1000
3 axis CNC 1120*600 0.010 mm 10 AWEA A+1020
3 axis CNC 1100*800 0.010 mm 2 QIAO YANG
3 axis CNC 1000*650 0.010 mm 2 AWEA
3 axis Horizontal CNC 630*630 0.010 mm 4 OKUMA MAR-630H-E
3 axis CNC 600*350 0.010 mm 1 QIAO YANG
3 axis CNC 500*400 0.010 mm 2 QIAO YANG
3 axis CNC 500*400 0.010 mm 4 FANUC
Slow Cutting Machine 500*350*270 0.010 mm 4 FANUC6
Slow Cutting Machine 500*350*270 0.010 mm 2 SU ZHOU SAN GUANG
Part 3 Delivery Assurance
1.4 Advanced Equipments
www.missiongauge.com
Quality Assurance Equipments图片
设备类型 参数(mm/kg) 精度 数量 品牌
3D Programmable CMM 5000*2500*1800 0.012mm/M 1 HEXAGON
3D Programmable CMM 3000*1500*1200 0.008mm 1 HEXAGON
3D Programmable CMM 2200*1200*1000 0.003mm 1 HEXAGON
3D Programmable CMM 1000*800*600 0.003mm 1 YXB
3D Programmable CMM 1500*1000*800 0.003mm 1 leader
3D Programmable CMM 1000*800*600 0.003mm 1 WKM
3D Programmable CMM 1000*800*600 0.003mm 1 Series
3D Programmable CMM 2100*1000*800 0.003mm 1 Series
3D Programmable CMM 800*600*600 0.002mm 1 HEXAGON
2D measuring projector 300*200 / 1 WKM
Romer Abcolute Arm 2500 / 1 HEXAGON
Altimeter 0-50 / 1 Nikon
Rockwell Hardness Tester / / 1 LIAN ER
Micrometer / / 8 MITUTOYO
Part 3 Delivery Assurance
3.1 Talent Team
www.missiongauge.com
8 Senior Engineers, 12 Intermediate Engineers, 8 Junior Engineers, with average 8 years experience.
2% of annual sales volumes for talent reserve investment
Systematic Treatment Plan: Basic skills upgrading, professional skills upgrading, and professional quality improvement.
Part 3 Delivery Assurance
3.2 Engineering Design
www.missiongauge.com
Software automation UG automatic drawing, efficiency increase 40% Through software development, creat detection methods
Automaticly, check pins, scribe line, and parts on the floor. quickly improve work efficiency, reduce error rate.
Standardization of structure and parts Part oriented,The proportion of standard coverage ratio of parts
reached 70% There are four perfect standard parts and a detail information of
standard parts available.
Analysis and Simulation of floor strength Grasp capability for the CAE deformation analysis of the rear floor.In the design stage, the possibility of welding deformation can be minimized, avoiding the huge loss of deformation in the later stage.
Design standardization Modular design,efficiency increase The fixture items are sorted out, and all kinds of fixture cases are
formed. When the new order coming, the engineers only need to find it and as a reference.
Part 3 Delivery Assurance
3.2 Engineering Design
www.missiongauge.com
Standard construction Perfect design standards for metal / plastic Structural design ,
refining customer standards.Setting up the import system to improve customer satisfaction Parts standard list is parameterized, finished and semi finished,
shortening design cycle.Review process Through structural planning and review, the technical input of
each fixture is made, and the structural planning book is drawn up to reduce the design errors, design the pipelining, and improve the efficiency.
Case base establishment Establish case database of evaluation / inspection , processing
failure , customer complaint , Practical exercises,customer habits , auto parts , technology ect.
Project summary Through the project summary training, the technical summary is
made after each project is completed. Summary of technical lessons, improvement suggestions, technical closed-loop to prevent duplication.
Part 3 Delivery Assurance
3.3 Machining Ability
www.missiongauge.com
Operation standardization Unified processing and measuring datum, improving date datum and
processing progress. Unified tool usage standard, guide map standard, bracket
programming and processing standard, all kinds of parts programming and processing standards.
Unified floor programming processing standard, 5 axis programming standard
Automatic knife exchange / automatic tool setting Establish tool library data usage standards, reduce manual processing
time in machining process, and improve machining efficiency. The machine tool is equipped with a tool setting device, and the
automatic tool setting and calibration are set in the process, so as to reduce manual tool setting error.
Removable but not shaky bushing All kinds of pins are machined strictly according to the requirements,
so as to meet the requirements of slippage rather than shake. 90%以上All processing sleeves are 0.008mm before plating , and after
plating, the slip tolerance is within 0.005. In order to achieve better accuracy control, the operation efficiency is set in the form of matching or selling more than 90%
Part 3 Delivery Assurance
3.3 Machining Ability
www.missiongauge.com
Fast clamping Using autocratic T pin clamps, calibrate the aluminum panel
once a week, increase the pin hole for the unqualified parts, and reuse it to achieve the accuracy of the requirement.
At present, there is 18 fast loading splint with different size to ensure the accuracy for 3-axis, 5-axis, and testing datum processing.
Set up unified standard for three axis machining, five axis machining and CMM checking (reducing the test time of main body). The two clamping tolerance is within 0.02-0.03mm, the efficiency is increased by 30%, and the processing cycle is shortened 5%.
倒扣工装 The use of reverse tooling can solve more than 90% of the
difficult angle of the difficult workpiece. To a certain extent, change the processing mode so as to ensure the probability of machine collision. The accuracy is controlled within 0.02mm-0.03mm, while the five axis production bottlenecks are reduced.
Part 3 Delivery Assurance
www.missiongauge.com
Monthly Capacity:220 sets
Fastest Delivery time:one month
3.3 Machining Ability
Pipelined Assembly
Pipelined assembly, each process is divided into special technical
operation assembly.
Reduce mobility, cut down time and reduce hours of work.
Improve assembly efficiency, assembly quality, shorten assembly
cycle, and ensure customer delivery.
The team consciousness is improved, labor cost is reduced, and
assembly efficiency is increased by 20%.
Part 3 Delivery Assurance
3.4 Project Management
www.missiongauge.com
PO Review Design Review Material Preparation
Machining
Assembly Gauge Delivery
3rd Party Certificate Buy Off Gauge Improvements CMM checking
Design ReviewPreparation
Project Management
Part 3 Delivery Assurance
3.4 Project Management
www.missiongauge.com
One to One Service Bilingual Ability Weekly Report Response Mechanism
Every project is followed by a
specially-assigned person to
assure customer satisfation
and on-time delivery.
All project engineers
were designers before
and are capable of
speaking English.
o served as a representative
of customer, strictly follow
the timing plan to push
forward the project and do
weekly report with photos.
Email: within 4 hours;
Instant message: within
30 mins;
Customer compliants:
within a day.
Part 3 Delivery Assurance
www.missiongauge.com
3.5 Quality ManagementWhole system quality management Perfect quality system management, quality objective management,
quality reward and punishment system. Provide guarantee for quality personnel system through post competency
management, personnel turnover management, and building a stable team.
Strengthen the management of machine (equipment management), material (raw material, material), law (processing method, quality guarantee).
Whole process quality management From customer information standards to structural design, material
preparation, design anomalies, programming, processing, assembly, debugging, testing, internal buy off, third party certification,delivery , Mission focus on the whole process quality monitoring and management to ensure the project on time to guarantee quality.
Whole quality culture Build a professional QA team, introduce quality culture activities, and
improve quality management tools.Customer qualification rate≥99%
On-time delivery rate≥95%
improve quality management tools.
Customer satisfaction≥90分
Part 3 Delivery Assurance
3.6 Supply Chain Management
www.missiongauge.com
Advanced information system ERP system is adopted to ensure that the full process of each customer's
order is controlled. The information system and the main suppliers can
realize the communication and sharing of information, so as to ensure
the timeliness of the supply of each order.
Precise supply chain management Through strict compliance with the operation of the ISO system and
the refined supplier management system, detailed management is
carried out in supplier selection, supplier assessment, supplier
development, centralized procurement, and so on.
Ensure the quality of all suppliers
Comprehensive supply chain strategy The overall supply chain strategy starts from the design and takes
full consideration of the supplier selection. Through strategic
cooperation, strategic investment, and other ways, the downstream
major raw materials and accessories suppliers have reached deep
cooperation and close connection to ensure the qualified rate of
each order material supply.
Project Case
●Door & Cover
●Frame System
●Roof System
●Exhaust System
●Seat System
●Interior System
www.missiongauge.com
4 Part Four
Part 4 Project Case
www.missiongauge.com
4.1 Four doors & two cover
Gauge for Front Door Guage for Rear Bumper
Gauge for Back DoorGauge for Back Door Reinforcement
Part 4 Project Case
www.missiongauge.com
4.1 Four Door & Two Cover
Gauge for Back Engine Cover Gauge for Roof Panel
Guage for Front Engine Cover Gauge for Front Cover Reinforcement
Part 4 Project Case
www.missiongauge.com
4.3 Roof System
Size:750X1260X1027(One Shared Base)
Roof Frame&Reinforcement FixtureEnd Customer: Ford Lincoln MK Project
Part 4 Project Case
www.missiongauge.com
4.4 Exhaust System
Assembly Gauge for Exhaust Pipe-YX
Size:1637X759X491
Part 4 Project Case
www.missiongauge.com
4.4 Exhaust System
Part1
Part2
Part3
Size:3154X1665X1446
Airtightness Detection Fixture-TNK
Part 4 Project Case
www.missiongauge.com
4.4 Exhaust System
Size:1601X330X200
Assembly Gauge for Exhaust Pipe
Part 4 Project Case
www.missiongauge.com
4.6 Interior System
Size: 1650X980X1002Size: 985X50X425
Bumper for customer Honda China Bumper for customer Chrysler Britain Dash board assembly for customer Liuzhou Motor
Part 4 Project Case
www.missiongauge.com
4.6 Interior System
Size:1100X470X421Size:145X650X227
Real vehicle coordinate product detection
Part 4 Project Case
www.missiongauge.com
4.6 Interior System
L/H Fixture Size:600X500X226Rain wiper Size:275X37X40
Size:151X738X98 Size:1010X476X401
Part 5 Development Plan
www.missiongauge.com
Five Year Plan:Strive to become a well-known fixture supplier in the same industry through 5 years development. Build a first-class technology and management team with high standard, professionalism and internationalization ability. And seek to improve the salary and welfare level to the industry leading level, continue to improve the working environment to the industry superior level, support individual learning and encourage individual development and help personal career growth, in order to achieve the positive life of every Mission people!
Long-term Plan:Ten years later, Mission will rely on technology, management innovation or model innovation to make the Guage business become competitive leading advantage to gradually develop into a first-class fixture supplier.In the future development, Mission will drive continuously organization , technology and management innovation to improve improve the core competitiveness of enterprises, adhere to the development of professional and brand to achive the vision of first-class fixture enterprises. We will be committed to the achivement of the vision and values of Mission, estabilish the revenue mechanism to share the company's development with all employees, maximize the humanization of the working environment and work , to encourage and assist everyone's talent and career growth, to support the balance of work and health and family life.
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