microdia newsletter no 49 triple layer cross head + stripe

www.microdia.ch Your expert in extrusion

SWISS MADE

°microdia

°microdia

N EWSLETTER N O 49 2015

microdia mflex 9000-10 SFS

Pa ge 1

Skin foam skin cross head with manual fine tuning

Min core diameter 0.1 mm 0.004 ‘’

Max core diameter 5 mm 0.200 ‘’

Max diameter over insulation 10 mm 0.400’’

Max tubing die diameter 10 mm 0.400’’

Applications: Small solid and stranded wires Telephone wires Small CATV cables Minicoax LAN cat. 6-7-8

Characteristics

Mflex Fixed centering with fine tuning SFS Skin - Foam - Skin Distribution 3 conical distribution cartridge mono-flow Easy to clean- Uniform and smooth compound flow No stress, no shear in the melted compound Gum Space Axial die adjustement

Options

Connections: Connecting flanges for any type of extruder By-passes: Manual - Pneumatic - Hydraulic Assembly, disassembly and cleaning kit

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°microdia

N EWSLETTER N O 49 2015

Skin foam skin with 3 extruders.

Pa ge 2

Standard configuration of a gas injection foaming line.

Products:

LAN cat 6,7, 8.

Railway skin foam skin signal cable.

Small size RF cable.

XCross head configuration

3 distributors 3 x pneumatic by-pass Top connection plate for 2 x diagonal extruders. 4 heating zones

microflex manual fine tuning.

Gum space adjustment with front nut. Compression tooling with diamond insert

Other products can be extruded on this head: (May require special distributors ) Solid insulation Solid insulation + skin coloring Foam skin (Physical or chemical foaming) Foam single layer Foam with inner skin.

microflex guarantees a perfect

and stable concentricity during the run. A concentricity monitor is of course needed during the line start and the fine tuning, once the concentricity level is achieved no

further adjustment is needed.

www.microdia.ch Your expert in extrusion

SWISS MADE

°microdia

°microdia

N EWSLETTER N O 49 2015

For easier pairs identification, a colored stripe has been

added to the usual plain white wires. 1,3,5,&7.

Pa ge 3

microdia mflex 9000-10 SFS + stripe

A fourth auxiliary extruder will apply the stripe.

Line configuration will be now: 1.- Main extruder for the foam insulation, generally 60-36D. 2.- Auxiliary extruder for outer skin. 30-24D. 3.- Auxiliary extruder for inner skin. 18-24D. 4.- Auxiliary extruder for stripe.18-24D. Nb: extruders sizes given as an example only.

A distribution block has been added to the three layers cross head to connect the 4th extruder to

the head.

A 4th extruder means less space around the cross head, more electrical power consumption (heating, motor) and suppose an upgrade of the line’s

control.

microdia’s engineers took the challenge of

extruding a skin-foam-skin + stripe with only 3 extruders saving customer’s cost of line’s upgrade

and additional power need.

View of a skin-foam-skin + stripe microdia mflex 9000-10

www.microdia.ch Your expert in extrusion

SWISS MADE

°microdia

°microdia

N EWSLETTER N O 49 2015

microdia mflex 9000-10 SFS + stripe

Pa ge 4

A versatile compromise.

Combination of a complex connection bloc and special distributor make it possible the extrusion of multiple wire construction with a minimum of

head dismantling.

Solid plain.

Solid skin coloring.

Solid skin coloring + stripe.

Foam

Foam skin

Foam skin + stripe

Skin foam skin

Skin foam skin + stripe

Solid skin coloring + stripe

Main extruder applies solid layer

Auxiliary No1 applies 3/4 of skin

Auxilary No 2 applies stripe (1/4 of circonference)

Solid skin coloring + stripe

mflex 9000-10 SFS + stripe

connexion & distribution block

Main extruder applies solid layer

Auxiliary No1 applies 3/4 of skin (red)

Auxilary No 2 applies 1/4 of skin (red)

www.microdia.ch Your expert in extrusion

SWISS MADE

°microdia

°microdia

N EWSLETTER N O 49 2015

microdia mflex 9000-10 SFS + stripe

Pa ge 5

Skin foam skin + stripe

Main extruder applies foam layer

Auxiliary No1 applies 3/4 of outer skin (red)

Auxilary No 2 applies inner skin and

stripe (1/4 of circonference) (white)

Skin foam skin

Main extruder applies foam layer

Auxiliary No1 applies 3/4 of outer skin (red)

Auxilary No 2 applies inner skin and

1/4 of outer skin (red)

with only one set of distributors

Optional, with additional 100% outer skin distributor

Skin foam skin

Main extruder applies foam layer

Auxiliary No1 applies 100% of outer skin (red)

Auxilary No 2 applies inner skin (green )

www.microdia.ch Your expert in extrusion

SWISS MADE

°microdia

°microdia

N EWSLETTER N O 49 2015

microdia mflex 9000-10 SFS + stripe

Pa ge 6

Foam skin + stripe

Main extruder applies foam layer

Auxiliary No1 applies 3/4 of skin (red)

Auxilary No 2 applies stripe (1/4 of circonference)

Foam skin

Main extruder applies foam layer

Auxiliary No1 applies 3/4 of skin (red)

Auxilary No 2 applies 1/4 of skin (red)

Optional, with additional 100% outer skin distributor

Foam skin

Main extruder applies foam layer

Auxiliary No1 applies 100% of skin (red)

with only one set of distributors

www.microdia.ch Your expert in extrusion

SWISS MADE

°microdia

°microdia

Newsletter No 49 Pa ge 7

fukaseco@ja2.so-net.ne.jp

http://www.fukase.co.jp

T.Fukase & Co., Ltd.

Sole agent of microdia in Japan

2-10-10 Makuhari Hongo Hanamigawa-Ku,

Chiba, Japan 262-0033

Tel: +81-43-276-0630 Fax: +81-43-276-0463

Switzerland USA

Japan

microdia USA

Alban Adams Director

P.O.Box 1419

Pawcatuck CT 06379

1-860-495-5788 (office)

1-401-688-6731 (mobile)

alban.adams@microdia.ch

skype: alban.adams

P.R China 上海

microdia asia pacific

陈曙欣 +86-13917923939

yuca.chen@microdia.ch

祖照亮 +86-18616387577

brian.zu@microdia.ch

Room A201, Building 3, No. 526,

3rd East Fute Road

Pilot Free Trade Zone

China

200131 Shanghai, China

中国（上海）自由贸易区富特东三

路526号3号楼A201室，

邮编: 200131

Germany

microdia S.A. Head Off ice & works :

Prés du Lac 69bis 1400 Yverdon les Bains Switzerland

Tel: +41 24 447 3500 Fax: +41 24 445 1228 info@microdia.ch www.microdia.ch

Phi l ippe Chasse loup Sales Manager Deutschland & Austr ia Tel.: +49 171 8654289 Fax: +41 24 445 12 28 philippe.chasseloup@microdia.ch

Skype: microdia deutschland

For USA & Germany

Contact in Switzerland:

Stephanie Chasseloup

Sales assistant

Microdia Head Office

+ 41 24 447 3510

chasseloup@microdia.ch

microdia S.A.

Roger King

Sales Engineer

Tube division

13533 Camino Carmel

Del Mar CA 92014 1-858-792 6962 (office)

1-858-442 4587 (mobile)

roger.king@microdia.ch

skype: roger.king170

microdia Hall 11 booth D-27

08.04.2016. Düsseldorf Germany