machining odassemblies, reverse engineering (proe/catia), kitting, and ultrasonic parts cleaning and...

ELBOW (GREY IRON CASTING): L20.6” x W7” x D9”, Wt. 14.8 Lbs. THIS CASTING WAS MACHINED IN TWO SET UPS

SET UP TIME 8 HR

TOTAL CYCLE TIME 28 MIN

FIRST PIECE INSPECTION TIME 60 MIN

COMPLETE MACHINING IN ONE SET UP STRUCTURED FLOW MANUFACTURING - OKUMA MB-5000H HORIZONTAL MACHINING CENTER

AMG Engineering & Machining, Inc. is a production machining and manufacturing business specializing in CNC turning, CNC milling, and producing flow control devices (valves) for liquid and pneumatic applications. Our core competencies include prototype and production machining, simple and complex sub-assemblies, reverse engineering (ProE/Catia), kitting, and ultrasonic parts cleaning and particle analysis.

With 28 years of reliable service, AMG has developed strong business and civic relationships locally, nationally, and internationally. We are committed to total customer satisfaction while maintaining the highest standards for integrity. AMG is veteran and minority owned and operated. We are registered with the FDA and are certified to ISO9001, TS16949, AS9100C, and ITAR.

SET UP-1 MACHINING TIME = 7.5 MIN

LOAD & UNLOAD TIME = 3.0 MIN

FIRST PIECE INSPECTION TIME = 30 MIN

SET UP-2 MACHINING TIME = 15.5 MIN

LOAD & UNLOAD TIME = 2.5 MIN

FIRST PIECE INSPECTION TIME = 30 MIN

Problem: Process:

Solution: Our Company:

Results:

FINISHED PART

CMM INSPECTION

CUTTING TOOLS

MACHINING OD

MACHINING FLANGE

MACHINING BACK PORT HOLE

RENISHAW TOUCH PROBE

FINISHED PART MACHINED IN ONE SET UP

O P P O R T U N I T Y F O R

I M P R O V E M E N T

P

RO

CE

SS

I

MP

RO

VE

ME

NT

C

OS

T

RE

DU

CT

IO

N

LE

AD

T

IM

E

IM

PR

OV

EM

EN

T

A N A LY S I S

CO

NT

INU

AL

IMP

RO

VE

ME

NT

SET UP TIME(HR)

CUTTING TIME(MIN)

LOAD &UNLOAD TIME

(MIN)

FIRST PIECEINSPECTIONTIME (MIN)

BEFORE 8 23 5.5 60

AFTER 1 15 2 30

PERCENTAGE SAVING 88% 35% 64% 50%

8

23

5.5

60

1

15

2

30

88%

35%

64%

50%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

0

10

20

30

40

50

60

70

ELBOW - PRODUCTIVITY IMPROVEMENT

BEFORE

AFTER

PERCENTAGESAVING

4030 Guion Ln. Chris ChaddIndianapolis, IN 46268 cchadd@amgindy.com317-329-4000