liquid primary packing - fameccanica · liquid primary packing systems lpp 1 up to 200 bpm lpp 2 up...

LIQ

UID

PR

IMA

RY

PA

CKI

NG

LIQUIDPRIMARY PACKING

LIQ

UID

PR

IMA

RY

PA

CKI

NG

www.fameccanica.comwww.fameccanica.com/lpp

follow us

LIQUID PRIMARY PACKING SYSTEMS

Up to 200 bpmLPP 1

Up to 300 bpmLPP 2

Up to 400 bpmLPP 3

MACHINE MODEL WORKING SPEED FILLER/CAPPERHEADS*PERSONAL CARE

& HOME CAREUp to 150 bpmLPP i

28/12*** HC

36/16 PC

18/8 PC HC**

* The above data are given just for reference and might change in accordance with project specs** PC = Personal Care; HC = Home Care

*** 27/12 combination for LPP2 PC available upon request

LIQUID PRIMARY PACKING SYSTEMS

The “Non Stop Innovation” motto perfectly expresses Fameccanica Mission and the LPP Business Unit is the latest example of Fameccanica marked attitude towards innovation.

LPP offers a wide product range of state of the art solutions expressely designed for personal and home care products. LPP brings a tangible competitive advantage thanks to the superior quality of the finished product, combined with outstanding production efficiency and short payback.

LPP (Liquid Primary Packing) is a Business unit of Fameccanica dedicated to the manufacturing of machinery for rigid bottles filling, focusing on Home Care and Personal Care products.

technology inside > 3

PERSONAL CARE

*The above bottle types are given just for reference.

HOME CARE

*The above bottle types are given just for reference.

technology inside > 4 technology inside > 5

HIGHLIGHTS

FAMECCANICA LPP FILLING TECHNOLOGY:

Fameccanica LPP filling technology guarantees strategic advantages in terms of:

• Product saving Volume / Weight guaranteed with less overfilling Filling accuracy: σ < 0.15% mass flowmeters σ< 0.2% magnetic flowmeters

• Improved packaging quality Antistringing and antidripping nozzle Constant filling level

• Reduced filling time Increased Flowrate up to 0.4 l/s Filling pressure up to 3 bar Antifoam nozzle

• Clean design GMP compliant Open and Closed loop CIP/SIP Compatible with organic products

• Reduced maintenance cost and downtime Guaranteed for over 2 million cycles maintenance free Absence of components subject to wear

01

HIGHLIGHTS

03

02

04

COMPACT FOOTPRINT

Total length for a 200 bpm complete primary packing for homecare: 17 m

INDUSTRY 4.0

All Fameccanica LPP machines are Industry 4.0 Ready thus leading to a deep integration between our technolgy and the Internet to improve the process control, operators working activities and production quality.

WIDE PRODUCT RANGE

The machine is capable to handle the widest product range:

• STANDARD, CORROSIVEOR EXPLOSIVE LIQUIDS

• TRIGGER CAPABILITIESWITH ALL KINDS OF DIP TUBES

• CAPS AND PUMPS, WHICH CAN BE PROCESSEDBY THE SAME MACHINE

dip tube example

Unscrambler Filler Capper Labeler

17 m

FILLING ACCURACY:

0.6

0.5

0.4

0.3

0.2

0.1

0

385 390 395 400 405 410 415

LPPCOMPETITOR

σ

ml

technology inside > 6 technology inside > 7

LPP 1

LPP 2

LPP 3

technology inside > 8 technology inside > 9

Noise level <75 dB(A)

Zero-time size change

60% less compressed air than a traditional

Rotary Unscrambler

Gentle bottle handling

Defective bottle reject

Direct Coupling(no buffer need)

ROBOTICUNSCRAMBLER

ROBOTIC UNSCRAMBLER

2-year payback

PUCK INSERTER

Positive Bottle Control

Full Servo technology

Open and closed puck handling

PUCK HANDLINGCAPABILITY

OPEN PUCK

CLOSED PUCK

Pick and place robotic arm suitable for all plastic bottles

in industries such Food & Beverage, Pharmaceuticals,

Cosmetics, and others.

technology inside > 10 technology inside > 11

Automatic and closed loop

CIP/SIPFilling accuracy σ≤0.2%

Product feedingsystemFull servo

Venting capabilities for corrosive

product and EXP applications

Maintenance-free filling valve

Anticorrosive set-up for corrosive liquids

Wide viscosity range

Flowmeter technology

FILLER

FILLER

Fameccanica high precision filling valve

technology inside > 12 technology inside > 13

No-size change pump sorter

No mechanical Clutch

In-run and out-of-run axis phase control

Electronic & mechanical

cams

Full servohead sets

Single axis positive control

Dip tubecentering

device

Fine parameters adjustment and customization

Pumps, caps and triggers

Cap orienting capability

Automaticformat changefor cap conveyor

CAPPER

CAPPER

Tool-free quick disconnect for capping

heads

Dip Tube Centering Device

technology inside > 14 technology inside > 15

Take a note

Electronic Cam for the finest label

applicationVision control

Empty Bottle pressurization

system

Automatic height

adjustment

Self-adhesive and cold glue labels

Pressurization Nozzles used for “Light-weight” Bottles

LABELER

LABELER

Quick Size Change deviceAll plates pop-up pushing

a button

NOTE

technology inside > 16 technology inside > 17

rel.6

_May

201

9

Fameccanica.Data SpAItaly Headquarters and Plant Via Aterno, 136 • 66020 Sambuceto di S. Giovanni Teatino • (Chieti) ITALIATel. +39 085 45531lpp.staff@fameccanica.comlpp.customerservice@fameccanica.com

Fameccanica North America, Inc.5207 Mulhauser Road • West Chester, Ohio 45011Tel. +1 513 6459900 - Fax +1 513 6459899lpp.usa@fameccanica.comlpp.usa.customerservice@fameccanica.com

Fameccanica Machinery (Shanghai) Co., LtdNo. 10 Duhui Road Lane 1951 • Xin Zhuang Industry Park, Min Hang District Shanghai 201108, P.R. ChinaTel. +86 21 64422977 - Fax +86 21 64422981lpp.china@fameccanica.comlpp.cn.customerservice@fameccanica.com

CONTACTS

LIQ

UID

PR

IMA

RY

PA

CKI

NG

LIQUIDPRIMARY PACKING

LIQ

UID

PR

IMA

RY

PA

CKI

NG

www.fameccanica.comwww.fameccanica.com/lpp

follow us