lean & process mining

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Lean Six Sigma is an important process improvement methodology. Identifying and eliminating waste is critical. Process mining reverse engineers workflow and identifies bottlenecks and sources of waste.

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George Varvaressosgvarvaressos@ozemail.com.au

Business Process Mining © 2009

Using Process Mining Capabilitiesin Lean Six Sigma Projects

Process Performance Issues

•Processes don’t deliver on time

•Processes are expensive

•Processes are complex

Business Process Mining © 2009

Processes not well understood

•No adequate documentation

•No structure to process components

•Knowledge held by individuals

Business Process Mining © 2009

Lean Six Sigma Project?Before you start – look at Process Mining capabilities

•Need Process Discovery

•Need Statistical Data

•Need Semantic Data

Business Process Mining © 2009

Process Discovery

Based on Event Logs

Business Process Mining © 2009

Process_ID EventName EventType Timestamp Originator Type Server Outcome

33116 VRU start 1/01/1999 0:00:31 No_Server PS No_Server Hang

33116 VRU complete 1/01/1999 0:00:36 No_Server PS No_Server Hang

33117 VRU start 1/01/1999 0:34:12 No_Server PS No_Server Hang

33117 VRU complete 1/01/1999 0:34:23 No_Server PS No_Server Hang

33118 VRU start 1/01/1999 6:55:20 Michael PS Michael Agent

33118 VRU complete 1/01/1999 6:55:26 Michael PS Michael Agent

33118 Regular_Service start 1/01/1999 6:55:44 Michael PS Michael Agent

33118 Regular_Service complete 1/01/1999 6:56:37 Michael PS Michael Agent

33119 VRU start 1/01/1999 7:41:16 Jack PS Jack Agent

33119 VRU complete 1/01/1999 7:41:26 Jack PS Jack Agent

33119 Regular_Service start 1/01/1999 7:41:27 Jack PS Jack Agent

33119 Regular_Service complete 1/01/1999 7:44:53 Jack PS Jack Agent

Process Discovery

Business Process Mining © 2009

The actual process

Process Discovery

Business Process Mining © 2009

The planned process

Statistical Data

Business Process Mining © 2009

The process is in control

Semantic Data

Business Process Mining © 2009

How the organisation views its human resources

Semantic Data

Business Process Mining © 2009

How users actually work together on activities

Semantic Data

Business Process Mining © 2009

Analyse performance by individual & team

Statistical

Data

Business Process Mining © 2009

Analyse performance by individual & team

Semantic Data

Business Process Mining © 2009

Knowledge held by IT but not ‘known’ by the process

Semantic Data

Business Process Mining © 2009

Abstractionsallow clarity& simplicity

StatisticalData

Business Process Mining © 2009

Analyse performance by task abstraction

Look for Sources of “Waste”

•Waiting

•Overproduction

•Transportation

•Double Processing

Business Process Mining © 2009

Performance Analysis reveals bottlenecks and wait times (individual & global)

Compare actual completeversus planned process and look for duplicate paths

Look at process flow andlocation of work & resources

Look at process flow and social network analysis

Look for Sources of “Waste”

Business Process Mining © 2009

•Motion

•Rework

•Inventory

•Intellect

Review “Role Hierarchy” to determine if resources are conveniently located to each other

Use Linear Temporal Logic (LTL) to determine the amount of rework

Use arrival rates and cycle times to minimise work-in-progress

Use social network analysis to determine domain experts

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