inventrax- logistics frameworknilkamal limited (furniture manufacturing company) $257 mil sap r3 18...
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Introduction
FalconWMS is an advanced Warehouse Management System Suite that provides seamless visibility of
inventory, improves operational efficiency, provides traceability and high inventory availability in any size / kind
of Warehouse facility
This suite covers all significant warehousing activities such as receiving, putaway, inventory management,
multi-UoM conversions, cycle count, kitting/ de-kitting, order fulfillment, bin/location management along with
picking, checking, packing, sorting and shipping
FalconWMS supports auto data capture(ADC) such barcode (1D & 2D) and RFID technologies
Seamlessly integrates with all standard ERP’s such as SAP R3 / B1, MS Dynamics AX/Nav, Oracle Enterprise
Applications ,Infor for master/Transactional data
Seamlessly integrate with Warehouse Control System such as Conveyors, Sorters, VNA Terminals, Pick-to-light,
Voice picking
Introduction
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Benefits
Benefits:
Improved inventory visibility and accuracy allows for greater planning and control
Optimize resources in terms of manpower, equipment and warehouse space utilization
Efficient order processing thru optimized pick paths
Error free auto data capture with barcode and RF technologies
Controlling purchase from the material flow and ageing analysis
High availability of inventory through improved replenishment
Improved order fulfillment accuracy and speed
Replenishment alerts
Real time event based integration with ERP’s for synchronized data
Quick view of floor plans with aisle, rack, bay and bins and real time inventory data through Virtual Warehouse
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Features
Falcon Warehouse Workflow Management & Activity Tracking
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Falcon Warehouse Workflow Management & Activity Tracking
Configurable decision support workflows. Custom attribute building, extensive Business Intelligence
Goods Receiving (Inbound)
Initiating inward shipment based on ASN / Invoice / paperless / customer returns / plant returns
Digital Gate Entry Form, Dock Sequencing, Dock Assignment /Release
Digital Unload Forms / Capture Unload Pallet/Carton/Box count,
Capture Logistics data AWB/BL, Temperature and humidity parameters, CoC etc.
Rule based Palletization /Cartonization
System directed or manual putaway to bin location based on the Location and Volumetric data
Discrepancy capturing (with Photo attachments of damaged goods)
Serialized Inventory receipts, handling unit(HU) support, Batch/Lot, Mfg./Exp.Captures
Inward validations based on Master SKU configuration , Multiple Unit of Measurement(UoM) receipts
Inward Quality Data Capture/Validation triggers
Goods Issue (Outbound)
Delivery based on LoB application Order processing
Support for non-system transaction deliveries
Pick & Check updates.
Quantities are put on-hold till Good Out QC and Post Goods Issue(PGI) confirmation
Delivery Confirmation and Proof of Delivery receipt updates
Features
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Inbound
Purchase Order and ASN Management
Create/Import PO from ERP systems
Update ASN against PO / Import ASN from the supplier
Receiving
Receive shipments on workstations , tablets and wireless handheld devices
Receipt against Purchase Orders(PO) and Non-PO’s
Generates Receiving Tally Report(RTR) based on PO and supplier invoice
System directed / operator choosen putaway
Multiple receivers receive goods from single RTR
Pallet receiving based on EPC Global standard labels
Barcode/RFID tag printing at receiving
Validate quantities, Kit items on goods receiving
Supports multi-UoM receiving
Inward QC recording and validation as per preset configuration
Min. Transaction UoM validation on receiving
Returns
Customer return based on delivery note
Features
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Outbound
Delivery Order Management
Create/Import Delivery Order such as Sales Order(Distribution) and Production/Job Order(Manufacturing) from Line of business application
Inventory Control & Goods Allocation
Performs rule-based goods allocation to outstandingorders
Goods allocation is based on contemporary warehouse logic such as FIFO, FEFO,FPFO and LIFO
Allocation based on customer requested material specification
Restricts expired, non-conformity and quarantine material
Picking
Goods picking on workstations, tablets and wireless handheld devices
Goods issue against Delivery Note based on Sales Order(Distribution) and Production/job Order(Manufacturing)
Generates Delivery Pick Slips (DPS) based on delivery orders
Generates packing slip on packing process confirmation
Automatically assigns delivery orders to operators by warehouse, zone andpriority
Supports multi-UoM picking based on Material Master configuration
Features
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Cycle Count
Supports both ABC and Controlled Cycle Counts:
ABC- cycle count based on ‘Pareto Principle’
Controlled cycle count based on inventory parameters such as Owner /Location/Material/Batch/Serial/ Department
Blind count to trace the discrepancies and sort them by stock adjustments
Locator Management
Provides virtual warehouse (VW), with interactive features to trace material
Visual management to create new locations and configure locations in a warehouse zone
Locates material to its bin level in the warehouse
VW provides visual layouts of zones in the warehouse with bin status for space optimization
Adjustments
Provides facility to adjust inventory levels in the warehouse.
Customer returnadjustments
Internal Use
Cycle Count adjustments
Features
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Tracking
Tracking discrete balances based on material storage parameters( Batch/Serial/Exp.Date/Mfg.Date/Plant)
Bin-level tracking
Capture at Receiving
Capture at Picking
Provides material serial/batch tracking to its bin level
Identifies expired goods and future expiry goods
Tracks movement of goods from receiving till dispatch
Kit Configuration & Management
Create and configure Kit Items
Automatically links the kit items to its parent in Receiving Tally List(RTL) for Inbound receiving and Delivery Pick Note (DPN) for Outbound Picking
Expiry/Shelf life Management
Provides a flexible method for tracking and validating issue of goods with expiry/shelf life due considerations
Write-offs
Provides functionality to handle inventorywrite-offs
Features
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Multi-Zone
Flexibility to define multiple zones within your warehouse and set up discrete rules within each. Features include:
Restrict allocation based on zone: include zones for picking and replenishment, exclude zones for allocation
Multiple pickers working on the same sales order in different zones
Ability to assign barcode /RF label printers for each zone , and direct label printing to their respectivezones
Supplier Management
Provides the capability to manage supplier and their unique codes to support the composite unique identification ofmaterialacross the inventory
Material Master Management
Create Material Master data with multiple views of data ranging from Material Requirement Planning, Sales, Purchase, Accounting and warehouse
Configure Material Storage Parameters, multiple UoM conversions to capture data during goods movement
Configure QC attributes to validate on Inward QC for goods receipts
Configure cross supplier references with price and planned delivery times to influence the purchase
Support attachments of Product technical data sheets such as CoC, CAD drawings, Profile pictures etc.
Revision history management for sub assembly and finished good type materials
Features
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Reporting & Dashboards
Dashboards with customized widgets rendering graphical data of significant store activities
Supplier, Operator performance report
Inward Quality Check Report
Positive Recall material tracking
Material replenishment reports and subscription service alerts
Expiry, Shelf life expiry, asset calibration expiry reports and alert subscription
Administration Module
Maintains application global settings and key data maintenance
Configure application modules and their connectivity
System security management
3rd Party Integration
Integrates Thermal probes in the freezers, capture temperature data from probes at intervals, alerts operators on limit variations
Integrates GPS services and captures delivery vehicle movements for reporting
Integrates with shipping delivery systems for FedEx, USPS, DHL, UPS etc.
Features
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The main areas of cost saving can be summarized asfollows:
Increase in Productivity
Reduction in Overtime
Reduction of time spent taking Inventory
Reduction of Incorrect Dispatches
Reduction of Incorrect Receipts
Reduction of stock holding
Quicker stock turnaround
Identification of material age concerns
Identification of stock shortages
Reduction of lost customer orders
Saving on warehouse Space
Where applicable, reduction or elimination of financial penalties increasingly being imposed by clients for poor supplier replenishment performance
Reduce labor costs by 10-30%
Features
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On-Premise - Hardware Requirements (Recommended):
Server Production (2 No’s): 1 for Application Server and 1 for Database Server
Intel Xeon Quad Core Processor , 4GB DDR3 RAM ,500GB SATA HDD, 24MB CPU cache
Staging (1 No.): Application and Database Server
Intel Xeon Quad Core Processor , 4GB DDR3 RAM ,500GB SATA HDD, 24MB CPU cache
Workstations
Hardware independent any modern PC’s with browsersupport
Handheld Mobile Computers
Industrial Wireless terminals that operate in warehouse operating conditions
Motorola Symbol MC9090 G- (with RFIDsupport)
Android Smartphones and Tablets with Android OS 4.0 and above
Wireless infrastructure
High throughput Wireless routers
Thermal Printers
Industrial rugged thermal printers that support ZPL programming and network IP configuration
Zebra Thermal Printers
Printing stationary (Labels, Ink ribbons)
RFID
Fixed RFID Reader (Motorola FX9500)
Mobile readers are inbuilt in handheldMC9090
RF Tags depends on the customer requirements
Technical Specifications
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Software Requirements (Recommended):
Server
Windows 2008 64bit Enterprise Edition
MS SQL Server 2012 Database Enterprise Edition with SSRS support
Workstations
Windows OS with Internet Explorer 9.0 onwards, Google Chrome 28.0 onwards and Firefox 12 .0 and above
Handheld Mobile Computers
Windows CE 5.0 and above
Android 4.0 and above
Technical Specifications
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User Training
System overview for all the stakeholders
Application installation and configuration(IT team)
Role based operator training (Warehouse supervisor, goods receive operator, pickers and checkers)
Training for warehouse executives and key decision makers on reporting
User friendly interactive operations manual
Support
Customer Help Desk
Call support (VoIP / Phone Line), Email support, On-site support
Support
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Key Customers
@ Home Furnishings
(Subsidiary of Nilkamal Industries Ltd)
Advanced Technology Company
(Medical Equipment Distribution)
Rossell Techsys Ltd., India
(Aviation Industry, Boeing)
IndAuto, India
(Polybag Manufacturing Plant, India)
NILKAMAL LIMITED
(Furniture Manufacturing Company)
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3PLTranscrate Logistics, Kuwait
(3PL and SCM)
Panther Logistics, Kuwait
(3PL -Logistics)
3PL
Key Customers
Kenya Tea Development Agency
(Govt. of Kenya)
Pearl Beverages, India
(Soft Drink Industry, Pepsi Co.)
LSH Holding, UAE
(Fashion and Lifestyle)
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3PLArgus Logistics, India
(3PL - Logistics)
Key Customers
Uganda National Roads Authority, Uganda
(Government)
VIP Industries Ltd, India
(Soft & Hard Luggage Manufacturer, VIP Ltd)
Central Circle Co, Kuwait
(Pharma & Medical Equipment)
ES-RFID, Singapore
(RFID & Technology Company)
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S.No CustomerMarket
Capitalization ( INR/USD)
ERP No. of WarehousesWH
Capacity Serving
Inward Pcs.Qty. Per day
Outward Pcs.Qty. Per day
1VIP Industries Ltd India
(Soft & Hard Luggage Manufacturer VIP Ltd)
$935 MIL SAP R3 231.6 MIL Sq.Ft. 60K- 100K 70K - 150K
2NILKAMAL LIMITED
(Furniture Manufacturing Company)$257 MIL SAP R3 18
1.8 MIL Sq.Ft.
30K - 90K 40K - 80K
3Advanced Technology Company
(Medical Equipment Distribution)$150 MIL SAP R3 04
0.8 MIL Sq.Ft.
2k - 5K 2K - 6K
4Central Circle Co Kuwait
(Pharma & Medical Equipment)$22.8 MIL
SAP Business One
030.4 MIL Sq.Ft.
1K - 5K 1K
5Uganda National Roads Authority,
Uganda(Government)
UGX:2.3 trillionOracle
Financials26
20 MIL Sq.Ft.
4K - 6K 2K - 3K
6Rossell Techsys Ltd.,India(Aviation Industry,Boeing)
$26.6 MILJD Edwards/
VU 02
0.3 MIL Sq.Ft.
1K - 10K 1K
7Transcrate Logistics, Kuwait
(3PL and SCM)$1 MIL Om Grone 02
0.6 MIL Sq.Ft.
0.5K - 2k 0.5K
Significant Customers
For demo request and other info please visit
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Contact UsContact
Australia Inventrax Pty. Ltd. 12 Bill Carn
Avenue,
CAIRNLEA VICTORIA 3023,Australia
Tel : + 61 3 9010 6161Email:sales@Inventrax.com
Technical Queries tech@inventrax.com
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General Queries info@inventrax.com
Sales Queries sales@inventrax.com
IndiaAVYA INVENTRAX PVT. LTD.,
Sampath Vinyagur, D.No. 50-94-14/3, 1st & 2nd Floor, Santhipuram,
Visakhapatnam – 530016AP INDIA
Tel : +91 891 252 6060Fax : +91 891 253 6060
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THANK YOU
Thank you for letting us demonstrate our company profile.
We appreciate your valuable time spent on this presentation.
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