innovative digital prepress 2pc bevcan industry · 2019. 11. 4. · innovative digital prepress 2pc...

4-11-2019 mts1Michael Tschol | Sales Manager

Innovative Digital Prepress

2pc Bevcan Industry

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SPGPRINTS AUSTRIA

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SPGPRINTS AUSTRIA

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1986 2019

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COMPARING PLATE MAKING TECHNOLOGIES

CTF

Quality ok higher highest

Productivity ok high medium

Consumable price low higher lowest

Flexibility no no yes

Initial Investment low medium higher

Workflow complex medium simple

CTP DLE

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APPLICATIONS OVERVIEWSERVED BY OUR PRE-PRESS-SYSTEMS

DRY OFFSET ROTAPLATE

PAD RINTING

FLEXO SLEEVES

EMBOSSING

ROTAMESH

DIGITAL FILM

FLEXO PLATES

INTAGLIO LETTERPRESS

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variLEX 81xx

variLEX 8130T

PRODUCTPORTFOLIO - CTP

variLEX 82xx

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PRODUCTPORTFOLIO - DLE

HELIOS 6010

KRONOS 861x

rotaLEN / secuLEN

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CTP = LAM ablation + UV exposure

WHAT IS CTP?

FD laser

monomer

UV-A LED

carbon

particles

LAM layer

polymer

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UV-light from a bank of lights => UV cross-contamination => wide shoulders !!

UV-light from inline LED ring => parallel into monomer => steeper shoulders!!

variLEX

CTP unit

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“TRADITIONAL” CTP

unrasterized

file

artwork

press

VARILEX

press

variLEX

rasterized

file

RIP

engraving

CtP

exposing

UV exposing

monomer

washed away

washing

ready

drying

unrasterized

file

artwork drying

ready

washing

RIP-ingengraving exposing

monomer

washed away

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USER BENEFITS – STEEP SHOULDER - FLAT TOP DOT

Highlight dots Approx. 30% dots

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Flat Top Dots Flat Top Dots

USER BENEFITS – STEEP SHOULDER - FLAT TOP DOT

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Positive Text Details

USER BENEFITS – STEEP SHOULDER – SHARP EDGE

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USER BENEFITS – INLINE UV

traditional UV exposure inline UV exposure

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PERFECT & CUSTOMIZED REGISTRATION

Vacuum cylinder Magnetic cylinder

stop bar

or

pin registrationclamping bar

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“All-in” SCOPE OF SUPPLY

CAD software

CAM computer & software

build in “on-the-fly” RIP

HD resolutions < 5080 dpi

direct imaging of PDF-X3

unlimited software, no license fees

customized registration system (pin or stop-bar)

Optional:

inline UV-A exposure

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WHAT IS DLE ?

CO2 laser removes unwanted material

particles

CO2

laser beam

molecules

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● Active 3D dot shaping

● Tailored dots <1 - 99%

undercut => no dot gain

first steps => no dot gain

angle => stability

DLE 3D RIP

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UV - traditional DLE

plate surfaceoptimal printing pressure

stronger base => higher dot stability

stronger dots => less dot braking

steeper angle => less ink filling

DLE ADVANTAGE – ON PLATE

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PRINTING PRESSURE

kiss print less dot gain / less ink filling

plate surface

optimal printing pressure

DLE ADVANTAGE – IN PRINT

lower dot => kiss print + no dot gain

steeper angle => less dot gain + less ink filling

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VERSATILITY OF HELIOS DLE – DIGITAL HD PLATES

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PHOTO REALISTIC – PRINTS

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PHOTO REALISTIC – PRINTS

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PHOTO REALISTIC – PRINTS

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SHARP PRINTED – TEXT

conv. film

HELIOS - DLE

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VERSATILITY OF HELIOS DLE – VARIABLE PRINTING TECH

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VERSATILITY OF HELIOS DLE – EMBOSSING

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DLE = THE ABSOLUTE DIGITAL WAY TO PRODUCE A PRINTING FORM

Application

Form

Material

Dry offset

Flexo

Screen

Gravure

Embossing

Plates

Sleeves

Rollers

Plate on SleevePolymer

Elastomer

Embossing

Screen

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Thank you for your attention !!

AsiaCanTech 2019

Michael Tschol | Sales Manager Graphics | SPGPrints Austria GmbH

Kufsteiner Straße 4 I A-6336 Langkampfen I Austria

michael.tschol@spgprints.com