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QUALITROL®509ITM Intelligenttransformermonitor

Improveassetprotection andutilization • ImmediatelyknowyourtransformerhealthwithTransLife™

• Optimizeloadingandequipmentlife

• Simplifyrootcauseanalysisforcondition-basedmaintenance

ProductSummary DescriptionAdvancedtransformermonitorfor

allparametersrequiredtoaccuratelytrackand

controlpowertransformers.Newcapabilitiesof

thedevicesuchasdatalogging,eventrecording

anddynamicloadinganalysishelptooptimize

loadingandmaximizeassetlife.

ApplicationRemoteandlocalmonitoringof

oil-filledtransformerandloadtapchanger

parameters,includingalarmingandadvanced

controlofcoolingsystems.

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QUALITROL®509ITMintelligenttransformermonitor

Improveassetprotection • Inadditiontotraditionalmechanicalmonitoringandprotection, andutilization electronictransformermonitoringfurtherimprovesreliability,safety, andtheavailabilityofkeydecisionmakinginformationbyautomating controlandmakinginformationavailableremotely • Expandedcapabilitiesandfeaturessuchasdirectwindingmeasurement arenowavailableinonesingledevice,enablinguserstoavoidinstallation, maintenianceandcapitalcostonadditionaldevices` Immediatelyknowyourtransformer • TransLife™featureprovidesadashboardofcriticalinformationneeded healthwithTransLife™ toeffectivelymanagetransformeroperation • Computeslossofassetliferate,lifeconsumptionandremainingassetlife • CriticalForecastfeaturedeterminesthetimeremaininguntilacritical temperatureisreachedbasedoncurrentconditions • ProvidesseparateTransLife™monitoringforupto3windings • TemperatureProfilerfeatureprovidesthehistoryofthe transformer’stemperature

Optimizeloadingandequipmentlife • Improvedaccuracygainedbyuseofdirectwindingoradvanced calculatedwindingtemperaturemeasurementpermitlesscontingency formeasurementerror,enablingsafeoperationathigherloads • Automaticcoolingbankswitchingnormalizesfanandpumpusage formaximumlife • Pre-coolingfunctionalitylimitsdamaginghightemperaturesproduced byoverloadsbyinitiatingthecoolingsystemwhenloadcurrentsexceed setpoints,ratherthanwaitingforoilorwindingtemperaturestorise • Adaptivesetbackimprovescoolingsystemefficiencybymeasuring ambienttemperatureandthenadaptingcoolingandalarmsetpoints basedontemperaturetrends • Lowtemperaturelock-outinsuresoilpumpsremainoffatcold temperaturestopreventstaticelectrificationandarcing • Seasonalsetbackallowsforcustomizedcoolingschemesdependingon thetimeoftheyear • Loadtapchangermonitorseriescandetectpropertapmovementand contactwear,andlogstappositionhistory.Alarmsforcontactloading (instantaneousandcumulative),excessivetapcountsovertime,false tapmovements,falseornomotormovement,motorandmechanism problems(overloading,breakage,binding)andworntapcontactsor cokingsothatactionscanbetakenbeforecriticalfailure • Coolingmonitorserieslearnsasitoperates;automaticallycalculates maximum,minimumandaveragevaluesfordeterminingsetpointsfor optimaloperation Simplifyrootcauseanalysis • Continuousinformationofallimportanttransformeroperatingparameters forcondition-basedmaintenance aidsin“drillingdown”totheroot,fundamentalcauseoftheproblem • Sequenceofeventsanddataloggingleaveatrailofallthetransformer’s parametersatthetimeofanalarm • Relaycontrolcontactsand“go/no-go”alarmsserveaseconomical, stand-aloneandautomatedmethodforremotelydeterminingstatusof atransformer

Flexibility • Flexiblemodularinputs(compatiblewithRTDs,CTs,voltages,current loops&switchcontacts)enableallparametersoftransformerstobe monitoredinoneintegrateddeviceandcanbefieldupgradedforfuture monitoringinputs • Newmatrixrelayscanbesettoalarmbasedonsetpoints,amatrixof setpointsanddifferencecalculations.Improvesidentificationof transformerissuesandreducesfalsetrips • Fourstandard0-1mAor4-20mAoutputsprovideinformationto SCADAsystems • Multiplemountingoptions:controlpanelconfigurations;self-contained corrosion/weatherproofenclosureconfigurations;19inchmount rackconfigurations • UtilizesdigitalprotocolsoverEthernet,RS-232,RS-485,orfiberoptics forintegrationwithtoday’scommunicationsystems

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509ITMintelligenttransformermonitorcapabilities

Emailinfo@qualitrolcorp.comwww.qualitrolcorp.com

Temperature

Thirdpartydevices

OillevelLoadcurrent

Pressure

Loadtapchanger

Coolingsystem

Control Information• Eventrecording• TransLife™• Datalogging• Predictiveloading• SCADAoutputs(0-1mAor4-20mA)• Digitalcommunication(RS485,RS232, fiberoptic,Ethernet)• Protocols(DNP,MODBUS,IEC61850,IEC60870)

• Coolingsystemoptimization• Localandremotealarms• Programmablerelays• Coolingsystemexerciser• Seasonalsetpoints• Ambientforecast

i

Monitorandmeasure

LTC

Analyzeandcommunicate

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QUALITROL®509ITMintelligenttransformermonitor

TransLife™,thereportcardfortransformers GeneralDescription

• TransLife™featureprovidesadashboardof criticalinformationneededtoeffectivelymanage transformeroperation • QUALITROL509ITMisahelpfultool tomanagetransformers,toprovidedatafor condition-basedmaintenanceandtoplan capitalexpenditures • Criticalforecastfeatureestimatesthetimeto reachcriticaltemperaturebasedonthepresent transformerload

• Temperatureprofilerrecordsthetimeatvarious temperaturesthatrelatetoassetlife,thisinformation isdisplayedgraphicallyforquickidentificationoftime spentatpeaktemperatures• Monitoringupto3windings,theQUALITROL509ITM receivesinputsfromoil,windingandambient temperaturetoreportlossofliferates,life consumption(dailyandhourly),totallossoflifeand remainingassetlife

TransLife™

Monitoringforupto3windings

TemperatureProfiler

Logsthedurationthatthetransformerisateachtemperaturerange

TransLife™Control

ContainsalltheselectionsofinputmeasurementsforTransLife™

ConsumedLife

Computeslossofassetliferate,lifeconsumed,remainingassetlifeandhoursinoperation

TemperatureProfilerGraph

Graphicalrepresentationofthetransformer’shistoricaltemperature

Redbarsprovidequickindicationoftimespentatacceleratedlifeconsumption

CriticalForecast

Determinesthetimeremaininguntilacriticaltemperatureisreachedbasedoncurrentconditions

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QUALITROL®509ITMintelligenttransformermonitorseries

509-100 intelligenttransformermonitor Forgeneraltransformercontrol • Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm

509-200 coolingmonitor Forgeneraltransformerandadvancedcoolingcontrol • Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm • Coolingmonitorserieslearnsasitoperates;automaticallycalculates maximum,minimum,andaveragevaluesfordeterminingsetpoints • Monitoringandalarmingbasedonenables

509-300 loadtapchangermonitor Forgeneraltransformerandloadtapchangermonitoring

• Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm • Monitorsdifferentialtemperature,tapposition,mechanism,motor performance,detectionofpropertapmovement,contactwearand loggingoftappositionhisto • Alarmsforcontactloading(instantaneousandcumulative),excessive tapcountsovertime,falsetapmovements,falseornomotor movement,motorandmechanismproblems(overloading,breakage, binding)andworntapcontactsorcoking

509DW directwindingmonitor Formonitoringonthemostcriticaltransformers

• Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm • Realtimecomparisonofdirectandcalculatedwindingtemperatures • Hotspottemperaturemeasurestheactualtemperatureswherever theprobeisinstalleddirectly • Maximizescoolingefficiencywithmoreaccuratehotspot temperaturemeasurement • Canbecombinedwithcoolingorloadtapchangermonitorseries

Emailinfo@qualitrolcorp.comwww.qualitrolcorp.com

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QUALITROL®509ITMintelligenttransformermonitor

Componentsandaccessories

PtandCuresistant • Providestransformertemperaturemeasurements temperaturedevices(RTDs) • Manyvarietiesavailabletocustomfithundreds oftransformerapplicationswitheasyupgrade todifferenttypesofequipment • MagneticRTDsavailableforeasyretrofitwhen wellsarenotavailable

AmbientRTD(103-047) • Forambienttemperaturemeasurementwithinsub station(closetotransformer) • Includessunshieldtopreventfalsereadings

Currenttransformers(CTs) • Measurescurrentflowneededtocalculate windingtemperature,monitorcoolingsystems andsuppportadvancedfunctions • Clip-ondesignsimplifiesinstallation

Pressuretransducers(TRN-603-1) • Monitorsstatictankpressureandcanprovide suddenpressureprotection (requiresQUALITROL930)

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TECHNICALSPECIFICATIONS

Powersupply Type Universal;90to264wattsVAC;47-63Hz,40-290VDC

Consumption <35watts Inputmodule Numberofinputs Acceptsupto8inputmodulesofvarious,configurabletypes parameters Accuracy ±0.5%full-scaleinputrange

RTD 10ohmcopper&100ohmplatinum -40°Fto248°Frange(-40°Cto120°C)

CT,windingtemperature Usesclamp-onsensor;range0to5,10,200amps

ACvoltage 0to140and0to360VACranges

Potentiometer Acceptspotentiometersfrom5Kto15K

Dryswitchcontact Measuresadryswitchcontactaswitheropenorclosed

Poweredswitchcontact Opticallyisolated;detectsACorDCfrom120to250volts

Tapposition Detectsresistorbridgesof40to1K;upto32resistors

Outputrelays Numberofrelays 8programmable,1systemstatus,1relayforheatercontrol

Type FormC,10amps@120/240VAC,10amps@30VDC

Outputcurrent Numberofloops 4magnetically-isolatedcurrentloops loop

Type Customerconfigurableinsoftwaretochoosebetween0-1mA (maxload450Ω)and4-20mA(maxload10,000Ω)

CommunicationsRS232port 1portforset-upcommunicationslocatedonthefrontpanel; varyingbaudrates

RS485port 1port,4-wireopticallyisolatedfordigitalprotocols

Fiberopticport STconnectors,820nmwavelength,maxdistance1500m

USBports 1typeB(slave)forlocalsetup,1typeA(master)fordatalogging downloadandconfigurationuploadwithUSBflashdrive Protocols DNP3.0level1slave,ModbusRTU,ASCII,IEC61850,IEC60870

Userinterface Control 8pushdownbuttonslocatedonfrontpanel

Localdisplay 2x16characterbacklitLCD

Environmental Operatingtemperature -40°Fto161.6°F(-40°Cto+72°C)

Storagetemperature -58°Fto185°F(-50°Cto+85°C)

Humidity 5%to90%non-condensing

Shock 10G’shalf-sine,inthreeorthogonalplanes

Vibration 60/120Hz@.004inchdisplacement;10/150Hzat1G

Immunity Dielectricstrength 2500VAC,60secondstoground

Surgewithstandcapability IEEEC37.90.1

Cond./radiatedemissions IEC61000-6-1

Cond./radiatedRFI IEC61000-6-2

Safety IEC61010-1 CEapproved Yes

Datalogging Numberofpoints Logsupto20parameters

Lograte Selectablefromoneminuteto24hours

Memorycapacity Memorysizecapableofstoring8parametersatonehourlograte forover19months.Shared32MBnon-volatileflashmemory

Eventrecording Numberofpoints Logsupto8events

Recordtypes 2recordtypes:timeanddateorcompletesystemsnapshot

Memorycapacity Memorysizecapableofstoring62,500timeanddateevents, shared32MBnon-volatileflashmemory

Emailinfo@qualitrolcorp.comwww.qualitrolcorp.com

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QUALITROL®509ITMintelligenttransformermonitor

Weatherproofenclosure

Panelmount

19”rackmount

Email:info@qualitrolcorp.com

www.qualitrolcorp.com

509ITMMOUNTINGHARDWARE(4PCS#1/4”CARRIAGEBOLTS(4PCS#1/4”LOCKINGNUTS

509ITMPANELMOUNTUNIT

INSTALLEDHERE

19”RACKPANEL19.0[482.6mm]

14.0[355.6mm]

HANDLE(2PCS)

©2008 QUALITROL® Company LLC, an ISO 9001 system certified company. All rights reserved. Information subject to change without notice. All trademarks are properties of their respective companies, as noted herein. AP-M09-02L-01E.

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