improve asset protection and utilization - qualitrol corp | …€¦ ·  · 2018-01-04improve...

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QUALITROL ® 509 ITM Intelligent transformer monitor Improve asset protection and utilization Immediately know your transformer health with TransLife™ Optimize loading and equipment life Simplify root cause analysis for condition-based maintenance Product Summary Description Advanced transformer monitor for all parameters required to accurately track and control power transformers. New capabilities of the device such as data logging, event recording and dynamic loading analysis help to optimize loading and maximize asset life. Application Remote and local monitoring of oil-filled transformer and load tap changer parameters, including alarming and advanced control of cooling systems.

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Page 1: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

QUALITROL®509ITM Intelligenttransformermonitor

Improveassetprotection andutilization • ImmediatelyknowyourtransformerhealthwithTransLife™

• Optimizeloadingandequipmentlife

• Simplifyrootcauseanalysisforcondition-basedmaintenance

ProductSummary DescriptionAdvancedtransformermonitorfor

allparametersrequiredtoaccuratelytrackand

controlpowertransformers.Newcapabilitiesof

thedevicesuchasdatalogging,eventrecording

anddynamicloadinganalysishelptooptimize

loadingandmaximizeassetlife.

ApplicationRemoteandlocalmonitoringof

oil-filledtransformerandloadtapchanger

parameters,includingalarmingandadvanced

controlofcoolingsystems.

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Page 2: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

QUALITROL®509ITMintelligenttransformermonitor

Improveassetprotection • Inadditiontotraditionalmechanicalmonitoringandprotection, andutilization electronictransformermonitoringfurtherimprovesreliability,safety, andtheavailabilityofkeydecisionmakinginformationbyautomating controlandmakinginformationavailableremotely • Expandedcapabilitiesandfeaturessuchasdirectwindingmeasurement arenowavailableinonesingledevice,enablinguserstoavoidinstallation, maintenianceandcapitalcostonadditionaldevices` Immediatelyknowyourtransformer • TransLife™featureprovidesadashboardofcriticalinformationneeded healthwithTransLife™ toeffectivelymanagetransformeroperation • Computeslossofassetliferate,lifeconsumptionandremainingassetlife • CriticalForecastfeaturedeterminesthetimeremaininguntilacritical temperatureisreachedbasedoncurrentconditions • ProvidesseparateTransLife™monitoringforupto3windings • TemperatureProfilerfeatureprovidesthehistoryofthe transformer’stemperature

Optimizeloadingandequipmentlife • Improvedaccuracygainedbyuseofdirectwindingoradvanced calculatedwindingtemperaturemeasurementpermitlesscontingency formeasurementerror,enablingsafeoperationathigherloads • Automaticcoolingbankswitchingnormalizesfanandpumpusage formaximumlife • Pre-coolingfunctionalitylimitsdamaginghightemperaturesproduced byoverloadsbyinitiatingthecoolingsystemwhenloadcurrentsexceed setpoints,ratherthanwaitingforoilorwindingtemperaturestorise • Adaptivesetbackimprovescoolingsystemefficiencybymeasuring ambienttemperatureandthenadaptingcoolingandalarmsetpoints basedontemperaturetrends • Lowtemperaturelock-outinsuresoilpumpsremainoffatcold temperaturestopreventstaticelectrificationandarcing • Seasonalsetbackallowsforcustomizedcoolingschemesdependingon thetimeoftheyear • Loadtapchangermonitorseriescandetectpropertapmovementand contactwear,andlogstappositionhistory.Alarmsforcontactloading (instantaneousandcumulative),excessivetapcountsovertime,false tapmovements,falseornomotormovement,motorandmechanism problems(overloading,breakage,binding)andworntapcontactsor cokingsothatactionscanbetakenbeforecriticalfailure • Coolingmonitorserieslearnsasitoperates;automaticallycalculates maximum,minimumandaveragevaluesfordeterminingsetpointsfor optimaloperation Simplifyrootcauseanalysis • Continuousinformationofallimportanttransformeroperatingparameters forcondition-basedmaintenance aidsin“drillingdown”totheroot,fundamentalcauseoftheproblem • Sequenceofeventsanddataloggingleaveatrailofallthetransformer’s parametersatthetimeofanalarm • Relaycontrolcontactsand“go/no-go”alarmsserveaseconomical, stand-aloneandautomatedmethodforremotelydeterminingstatusof atransformer

Flexibility • Flexiblemodularinputs(compatiblewithRTDs,CTs,voltages,current loops&switchcontacts)enableallparametersoftransformerstobe monitoredinoneintegrateddeviceandcanbefieldupgradedforfuture monitoringinputs • Newmatrixrelayscanbesettoalarmbasedonsetpoints,amatrixof setpointsanddifferencecalculations.Improvesidentificationof transformerissuesandreducesfalsetrips • Fourstandard0-1mAor4-20mAoutputsprovideinformationto SCADAsystems • Multiplemountingoptions:controlpanelconfigurations;self-contained corrosion/weatherproofenclosureconfigurations;19inchmount rackconfigurations • UtilizesdigitalprotocolsoverEthernet,RS-232,RS-485,orfiberoptics forintegrationwithtoday’scommunicationsystems

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Page 3: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

509ITMintelligenttransformermonitorcapabilities

[email protected]

Temperature

Thirdpartydevices

OillevelLoadcurrent

Pressure

Loadtapchanger

Coolingsystem

Control Information• Eventrecording• TransLife™• Datalogging• Predictiveloading• SCADAoutputs(0-1mAor4-20mA)• Digitalcommunication(RS485,RS232, fiberoptic,Ethernet)• Protocols(DNP,MODBUS,IEC61850,IEC60870)

• Coolingsystemoptimization• Localandremotealarms• Programmablerelays• Coolingsystemexerciser• Seasonalsetpoints• Ambientforecast

i

Monitorandmeasure

LTC

Analyzeandcommunicate

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Page 4: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

QUALITROL®509ITMintelligenttransformermonitor

TransLife™,thereportcardfortransformers GeneralDescription

• TransLife™featureprovidesadashboardof criticalinformationneededtoeffectivelymanage transformeroperation • QUALITROL509ITMisahelpfultool tomanagetransformers,toprovidedatafor condition-basedmaintenanceandtoplan capitalexpenditures • Criticalforecastfeatureestimatesthetimeto reachcriticaltemperaturebasedonthepresent transformerload

• Temperatureprofilerrecordsthetimeatvarious temperaturesthatrelatetoassetlife,thisinformation isdisplayedgraphicallyforquickidentificationoftime spentatpeaktemperatures• Monitoringupto3windings,theQUALITROL509ITM receivesinputsfromoil,windingandambient temperaturetoreportlossofliferates,life consumption(dailyandhourly),totallossoflifeand remainingassetlife

TransLife™

Monitoringforupto3windings

TemperatureProfiler

Logsthedurationthatthetransformerisateachtemperaturerange

TransLife™Control

ContainsalltheselectionsofinputmeasurementsforTransLife™

ConsumedLife

Computeslossofassetliferate,lifeconsumed,remainingassetlifeandhoursinoperation

TemperatureProfilerGraph

Graphicalrepresentationofthetransformer’shistoricaltemperature

Redbarsprovidequickindicationoftimespentatacceleratedlifeconsumption

CriticalForecast

Determinesthetimeremaininguntilacriticaltemperatureisreachedbasedoncurrentconditions

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Page 5: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

QUALITROL®509ITMintelligenttransformermonitorseries

509-100 intelligenttransformermonitor Forgeneraltransformercontrol • Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm

509-200 coolingmonitor Forgeneraltransformerandadvancedcoolingcontrol • Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm • Coolingmonitorserieslearnsasitoperates;automaticallycalculates maximum,minimum,andaveragevaluesfordeterminingsetpoints • Monitoringandalarmingbasedonenables

509-300 loadtapchangermonitor Forgeneraltransformerandloadtapchangermonitoring

• Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm • Monitorsdifferentialtemperature,tapposition,mechanism,motor performance,detectionofpropertapmovement,contactwearand loggingoftappositionhisto • Alarmsforcontactloading(instantaneousandcumulative),excessive tapcountsovertime,falsetapmovements,falseornomotor movement,motorandmechanismproblems(overloading,breakage, binding)andworntapcontactsorcoking

509DW directwindingmonitor Formonitoringonthemostcriticaltransformers

• Monitorsmanystandardparameterssuchasliquidtemperature, windingtemperature,loadcurrent,oillevel,andmechanicalalarm • Realtimecomparisonofdirectandcalculatedwindingtemperatures • Hotspottemperaturemeasurestheactualtemperatureswherever theprobeisinstalleddirectly • Maximizescoolingefficiencywithmoreaccuratehotspot temperaturemeasurement • Canbecombinedwithcoolingorloadtapchangermonitorseries

[email protected]

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Page 6: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

QUALITROL®509ITMintelligenttransformermonitor

Componentsandaccessories

PtandCuresistant • Providestransformertemperaturemeasurements temperaturedevices(RTDs) • Manyvarietiesavailabletocustomfithundreds oftransformerapplicationswitheasyupgrade todifferenttypesofequipment • MagneticRTDsavailableforeasyretrofitwhen wellsarenotavailable

AmbientRTD(103-047) • Forambienttemperaturemeasurementwithinsub station(closetotransformer) • Includessunshieldtopreventfalsereadings

Currenttransformers(CTs) • Measurescurrentflowneededtocalculate windingtemperature,monitorcoolingsystems andsuppportadvancedfunctions • Clip-ondesignsimplifiesinstallation

Pressuretransducers(TRN-603-1) • Monitorsstatictankpressureandcanprovide suddenpressureprotection (requiresQUALITROL930)

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Page 7: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

TECHNICALSPECIFICATIONS

Powersupply Type Universal;90to264wattsVAC;47-63Hz,40-290VDC

Consumption <35watts Inputmodule Numberofinputs Acceptsupto8inputmodulesofvarious,configurabletypes parameters Accuracy ±0.5%full-scaleinputrange

RTD 10ohmcopper&100ohmplatinum -40°Fto248°Frange(-40°Cto120°C)

CT,windingtemperature Usesclamp-onsensor;range0to5,10,200amps

ACvoltage 0to140and0to360VACranges

Potentiometer Acceptspotentiometersfrom5Kto15K

Dryswitchcontact Measuresadryswitchcontactaswitheropenorclosed

Poweredswitchcontact Opticallyisolated;detectsACorDCfrom120to250volts

Tapposition Detectsresistorbridgesof40to1K;upto32resistors

Outputrelays Numberofrelays 8programmable,1systemstatus,1relayforheatercontrol

Type FormC,10amps@120/240VAC,10amps@30VDC

Outputcurrent Numberofloops 4magnetically-isolatedcurrentloops loop

Type Customerconfigurableinsoftwaretochoosebetween0-1mA (maxload450Ω)and4-20mA(maxload10,000Ω)

CommunicationsRS232port 1portforset-upcommunicationslocatedonthefrontpanel; varyingbaudrates

RS485port 1port,4-wireopticallyisolatedfordigitalprotocols

Fiberopticport STconnectors,820nmwavelength,maxdistance1500m

USBports 1typeB(slave)forlocalsetup,1typeA(master)fordatalogging downloadandconfigurationuploadwithUSBflashdrive Protocols DNP3.0level1slave,ModbusRTU,ASCII,IEC61850,IEC60870

Userinterface Control 8pushdownbuttonslocatedonfrontpanel

Localdisplay 2x16characterbacklitLCD

Environmental Operatingtemperature -40°Fto161.6°F(-40°Cto+72°C)

Storagetemperature -58°Fto185°F(-50°Cto+85°C)

Humidity 5%to90%non-condensing

Shock 10G’shalf-sine,inthreeorthogonalplanes

Vibration 60/[email protected];10/150Hzat1G

Immunity Dielectricstrength 2500VAC,60secondstoground

Surgewithstandcapability IEEEC37.90.1

Cond./radiatedemissions IEC61000-6-1

Cond./radiatedRFI IEC61000-6-2

Safety IEC61010-1 CEapproved Yes

Datalogging Numberofpoints Logsupto20parameters

Lograte Selectablefromoneminuteto24hours

Memorycapacity Memorysizecapableofstoring8parametersatonehourlograte forover19months.Shared32MBnon-volatileflashmemory

Eventrecording Numberofpoints Logsupto8events

Recordtypes 2recordtypes:timeanddateorcompletesystemsnapshot

Memorycapacity Memorysizecapableofstoring62,500timeanddateevents, shared32MBnon-volatileflashmemory

[email protected]

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Page 8: Improve asset protection and utilization - Qualitrol Corp | …€¦ ·  · 2018-01-04Improve asset protection and utilization ... winding temperature, load current ... • Maximizes

QUALITROL®509ITMintelligenttransformermonitor

Weatherproofenclosure

Panelmount

19”rackmount

Email:[email protected]

www.qualitrolcorp.com

509ITMMOUNTINGHARDWARE(4PCS#1/4”CARRIAGEBOLTS(4PCS#1/4”LOCKINGNUTS

509ITMPANELMOUNTUNIT

INSTALLEDHERE

19”RACKPANEL19.0[482.6mm]

14.0[355.6mm]

HANDLE(2PCS)

©2008 QUALITROL® Company LLC, an ISO 9001 system certified company. All rights reserved. Information subject to change without notice. All trademarks are properties of their respective companies, as noted herein. AP-M09-02L-01E.

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