iko insulations bv member of the iko group – wielewaalweg 3, 4791 pd - klundert insulation lets...
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Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Insulation
Lets talk:
The insulation of the future
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Why PIR is the most economic answer to all your insulation needs:
The highest return insulationLambda value
thinexcellent insulating capacity
excellent dimensional stability light weight
damp-resistantgood walk ability easy to handle
compatible to different waterproofing membranes excellent wind resistance
excellent fire behavior (ALU 50)
The Insulation of the Future!
Insulation of the future
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Agenda
Insulate?
Terminology
EN 13165
Fire classification
Insulation
BDA Marathon Man Test
Insulation versus moisture
Insulation versus achievement
PIR in comparison with PIR USP’s
Product rangeStockNumber per pallet
ApprovalsApplications
conclusion
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Insulate?
Why?• Continually raising oil prices• Energy-saving• Kyoto-protocol• Comfort• Fiscal benefit, premiums• …. .
Permanent growing market and needs.
"Look at the Old Greek, they obtained the Kyoto-standard without difficulty, but in the end they all died as well."
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Insulate?
Source:
Insulation thickness roofs with mineral wool - Europe 2001
Good news!! We still have a long way to go.
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Insulate?
Energy loss through roofs - Europe 2001
source:
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Insulate?
Good news!! The government will continually impose rigid insulation requirements.
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Terminology
NVPU
Dutch association of rigid
polyurethane manufacturers
http://www.polyurethaan.org
Why:•The highest return insulation•Energy & space saving•Constructive contribution
Lambda, lambda, thin, thin
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Terminology
λ: Thermal conductivity coefficient [W/mK] of a material
the thermal conductivity coefficient is defined as being the quantity of heat passing through the material in stationary condition, per unit of surface (1 m²), per unit of time (1 s) and per unit of temperature difference of this material.
ex.: Enertherm ALU = λ 0,023 W/m.K
λD: declared value after ageing W/m.K
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Terminology
R: Thermal resistance R [m² K/W] of a wall consisting of one isotropic material, is calculated by means of the following formula (surface to surface resistance)
R: = d/λ (m²K/W)
Vb: compare MW versus PIR thickness 5 cm
MW: 0,05 / 0,040 = R 1,25 m²K/WPIR: 0,05 / 0,023 = R 2,18 m²K/W
Rc: = R-value of a complete construction, which means the sum of the R-values of the different parts of the construction, without taking the environment into account.
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Terminology
U: The heat transmittance U [W/m² K] coefficient is defined as being the quantity of heat (J) passing through a wall per second from one environment to another if the difference in temperature between both environments equals 1°C.
U= 1/Rtot
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
T2-DS(TH)8-DLT(2)5-TR80-CS(10/Y)120
T = Thickness tolerance
European Standard : EN 13165
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
T2-DS(TH)8-DLT(2)5-TR80-CS(10/Y)120
DS = Dimensional stability 1) (48 ± 1) h at (70 ± 2) °C and a relative humidity of (90 ± 5) %; 2) (48 ± 1) h at (-20 ± 3) °C.
The relative changes in length = l, width = b and thickness = d
European Standard : EN 13165
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
T2-DS(TH)8-DLT(2)5-TR80-CS(10/Y)120
DLT = Deformation under specified compressive load and temperature conditions
European Standard : EN 13165
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
T2-DS(TH)8-DLT(2)5-TR80-CS(10/Y)120
CS = Compressive stress or compressive strength at 10 % deformation (kPa)
European Standard : EN 13165
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Fire reaction classification (EN 13501-1)This is the fire class of the product.
End use classification is the calss in the application. = Broof(t1)
A1 A2 B C D E FMW
EPS
PUR
PIR
source: www.butgb.be
Euroclassification of the tested insulation products
Fire classification
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Insulation
The following material groups are to be distinguished :
Synthetic foams with mainly closed cell structure:•polyurethane (PUR) and Polyisocyanurate (PIR)•rigid phenolic (PF) •expanded polystyrene (EPS)•extruded polystyrene (XPS)
Mineral materials:•Mineral wool (MW) : they only use stone wool (MWR) for flat roofs•Cellular glass (CG)•expanded perliet (EPB)
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
The following material groups are to be distinguished:
Natural material:•cork
Composite materials, compound of:•Two or more of the above-mentioned materials
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
BDA Marathon Man Test
Prof. Ir Nico Hendriks
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Walk ability
insulation material Initial After 5x After 10x After 30x
MWR–dual density 100% (-65%) (-82%)
MWR–triple density 100% (-6%) (-8%) (-20%)
EPS SE 200 with a bituminous face 3200 gr.
100% (-3%)
PIR 100% (-0,5%)
Results BDA Marathon Man Test
BDA Marathon Man Test
Just simply the best!
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
insulation material
initial After 48 hours
compressive after
2 weeks
MWR 0 %
70,6
3,4 %
42,1
11,9 %
38,7
XPS 0 %
343
0,25 %
352
0,8 %
374
PIR 0 %
237
0,63 %
209
2,55 %
214
EPS 0 %
107
0,72 %
116
4,9 %
112
Results effect of moisture on compressive load (kPa)
BDA Marathon Man Test
Can be walked on permanent, also in combination with moisture
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Materialinitial After 48 hrs
Moisture content
after 2 weeks
[volume %]
after 8 weeks
MWR 0 %
0,0383
3,4 %
0,0754
11,9 %
0,0904
27,5 %
0,162
XPS 0 %
0,0377
0,25 %
0,0384
0,8 %
0,0388
2,8 %
0,0418
PIR 0 %
0,0231
0,63 %
0,0297
2,55 %
0,032
8,5 %
0,0328
EPS 0 %
0,0376
0,72 %
0,037
4,9 %
0,0406
19,9 %
0,0673
Insulation versus moisture
Results effects moisture on lambda
Best lambda, also after 8 weeks of extreme moisture
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Product range
MG:
BGF:
ALU:
ALU 50:
Flat roof insulation with on both faces a a mineral coated glass fleece
Flat roof insulation with on both faces a bituminous glass fleece
Flat roof insulation with on both faces a gastight multi-layered complex
Flat roof insulation with on both faces a gastight slightly honeycombed pure aluminium foil of 50µ.
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
influence of the facing on the Lambda value
λD 0,028 - 0,027 W/m.K
• Enertherm BGF gas open facing• Enertherm MG gas open facing
λD 0,023 W/m.K
• Enertherm ALU gastight facing• Enertherm Alu 50 gastight facing
Product range
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
If a high insulation value is the most important option :• Enertherm Alu• Enertherm Alu 50
If the instalment is the most important option:• Enertherm MG for mechanical fixed systems• Enertherm BGF for cauterized sytems
If fire resistance is the most important option:• Enertherm Alu 50
Product range
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Insulation versus performance
MG is not always the cheapest.
mark Foamglas Rockwool Dow Kemisol Recticel Kingspantype T4 Rhinox Roofmate SL-A Kemiroof BI 3 Enertherm BGF Enertherm MG Enertherm ALU Kooltherm K1
CG MWR XPS EPS SE 100 PUR PIR PIR PIR PFλD: 0,042 0,040 0,035 0,036 0,028 0,028 0,028 0,023 0,021λD: 0,036 0,027 0,027 0,027
λD: 0,038 0,027 0,026 0,026
thickness in mm
30 0,71 0,75 0,86 0,83 1,07 1,07 1,07 1,30 1,4340 0,95 1,00 1,14 1,11 1,43 1,43 1,43 1,74 1,9050 1,19 1,25 1,43 1,39 1,79 1,79 1,79 2,17 2,38
60 1,43 1,50 1,71 1,67 2,14 2,14 2,14 2,61 2,8670 1,67 1,75 2,00 1,94 2,59 2,50 2,50 3,04 3,3380 1,90 2,00 2,29 2,22 2,96 2,86 2,86 3,48 3,8190 2,14 2,25 2,50 2,50 3,33 3,33 3,33 3,91 4,29
100 2,38 2,50 2,78 2,78 3,70 3,70 3,70 4,35 4,76
110 2,62 2,75 3,06 3,06 4,07 4,07 4,07 4,78 5,24120 2,86 3,00 3,33 3,33 4,44 4,44 4,44 5,22 5,71
130 3,10 3,25 3,42 3,61 4,81 5,00 5,00 5,65 6,19
140 3,33 3,50 3,68 3,89 5,19 5,38 5,38 6,09 6,67
150 3,57 3,75 3,95 4,17 5,56 5,77 5,77 6,52 7,14160 3,81 4,00 4,21 4,44 5,93 6,15 6,15 6,96 7,62
170 4,05 4,25 4,47 4,72 6,30 6,54 6,54 7,39 8,10
180 4,29 4,50 4,74 5,00 6,67 6,92 6,92 7,83 8,57
190 4,52 4,75 5,00 5,28 7,04 7,31 7,31 8,26 9,05
200 4,76 5,00 5,26 5,56 7,41 7,69 7,69 8,70 9,52
210 5,00 5,25 5,53 5,83 7,78 8,08 8,08 9,13 10,00
220 5,24 5,50 5,79 6,11 8,15 8,46 8,46 9,57 10,48
R = thickness/λ
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
R = 3
12,612
10,8 10,8
6,96,3
15,1
19,2
3,8
2,2 2,1 2,4
0
5
10
15
20
25
CG MWR XPS EPS SE PIR PF
Foamglas T4 Rhinox Roofmate SL-A Kemiroof Enertherm ALU Kooltherm K1
R= 3 cm
R= 3 kg/m²
Thinner and extreme light, thus easier to install
Insulation versus performance
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
R = 5
2120
1918
11,510,5
25,2
32,0
6,7
3,6 3,5 4,0
0
5
10
15
20
25
30
35
CG MWR XPS EPS SE PIR PF
Foamglas T4 Rhinox Roofmate SL-A Kemiroof Enertherm ALU Kooltherm K1
R= 5 cm
R= 5 kg/m²
Much thinner and much lighter.
Insulation versus performance
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Labour = money, much money
Insulation versus performance
λ/d kg/m³ Rthickness
/cmkg/m² 3 000m²/KG 3 000/m³ loads 80m³
Enertherm ALU 0,023 30 3 6,0 1,8 5400 180 2,3Kemiroof EPS 100 SE 0,036 20 2,5 9,0 1,8 5400 270 3,4Enertherm MG 0,028 30 2,5 7,0 2,1 6300 210 2,6Kooltherm K1 0,021 38 2,5 6,0 2,3 6840 180 2,3Roofmate SL-A XPS 0,040 35 2,5 11,0 3,9 11550 330 4,1Foamglas T4 0,042 120 2,5 11,0 13,2 39600 330 4,1Rhinox 0,040 160 2,5 10,0 16,0 48000 300 3,8
λ/d kg/m³ Rthickness
/cmkg/m² 3 000m²/KG 3 000/m³ loads 80m³
Enertherm ALU 0,023 30 5 12 3,6 10800 360 4,5Kemiroof EPS 100 SE 0,036 20 5 18 3,6 10800 540 6,8Kooltherm K1 0,021 38 5 11 4,2 12540 330 4,1Enertherm MG 0,027 30 5 14 4,2 12600 420 5,3Roofmate SL-A XPS 0,043 35 5 22 7,5 22575 645 8,1Foamglas T4 0,042 120 5 21 25,2 75600 630 7,9Rhinox 0,040 160 5 20 32,0 96000 600 7,5
R = 2,5 versus 3000m²
R = 5 versus 3000m²
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Lambda value
Damp resistance
Weight Walk ability Fire Handling
MWR - -- -- -- ++ --
EPS +/- + + + +/- ++ -- +/-
XPS +/- ++ + + ++ -- ++
PF
RESOL++ -- + + ++ + ++
PIR ++ + + + ++ + ++
USP’s
Very very good, fantastic, super!!
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
USP’s
Lambda, lambda, lambda
Lambda value 0,023 W/m.KHigh insulation value and energy-savingNo adverse effect through ageingDurableRecyclableEcological, LCA: cycle of life analysis
Thin, thin, thin.
More insulation with a thinner sheetSmall thicknesses make renovation easierSmall opstandhoogtesLambda versus weight versus thicknessLess horizontal and vertical transport = gain of time = €Less transport = gain of time = €Length of the screw
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Pressure-resistant, shape-retaining
Gap-free insulationGood mechanical and dimensional propertiesNo damage when trodden on Good wind stability
Fire-resistant
PIR doesn’t burnDoesn’t melt in fireDoesn’t warp in fireDoesn’t drip in fireVery low smoke productionFire-retardant behaviour inherent to the chemical cell structure
USP’s
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Damp-resistant
Damp-resistance because of closed cell structureDoesn’t easily absorb water.
Comfort
Quick to assemble = gain of timeMade to mesure, no dust, no fibre Clean productDoesn’t irritate.Light in weight, ± 32 kg/m3Delivery timeDuo deliveriesOne supplierTotal guarantee
USP’s
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Product range
Product availability
ST: standard product, on stock. Average delivery time: 3 working days.
ST-d: standard product, NOT necessarily on stock. Average Delivery time: 15 working days.
P: product made to order. Minimum order quantity 4000m². Total production (which may vary ± 5%) has to be taken off. Average delivery time: 15 working days.
NA: not available
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Product range
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Number per pallet
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
Approvals
CE marking Komo, Holland Acermi, France ABZ (U-zeichen), Germany BBA, UK IAB, Ireland ATG, Belgium FM, Canada/USA
Iko Insulations bv MEMBER OF THE IKO GROUP – Wielewaalweg 3, 4791 PD - Klundert
PIR, the insulation of the future!
Huge demand and this for the next decenniaThe highest return insulation
Lambda valuethin
excellent insulating capacityexcellent dimensional stability
light weight Damp-resistant
good walk ability easy to handle
compatible to different waterproofing membranes excellent wind resistance
excellent fire behavior (ALU 50)
Insulation of the Future!
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