how bcap® boosts customer business
Post on 16-Oct-2021
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How BCAP® boosts Customer Business
Reactor condition &product specs
How BCAP® boosts Chemical Plants
Transforming Data into Value 10
Energy consumption
7
Mixing equipment &failure on bearing,shaft, blade etc.
3 4 51
Rotating, vibrating orgrinding equipment
3 51
Fouling of equipmentsuch as heat exchanger,
filter etc.
3 41
Wear & tear ofequipment such asdecanter, dryer etc.
3 41
Waste & emission
63 4
1 Smart Alerting
Analytics poweredby Trendminer
2
Asset Monitoring3
Virtual Sensor4
Cognitive Sensor5
Plant Intelligence6
Energy Monitoring & Reportingpowered by Hochhuth
7
Safety assistant8
Industrial Tube9
Safety
8 9
Bilfinger Digital Next GmbH
PIDGraph10
62 3 4
BrownfieldDocumentation
10
Share knowledge & bestoperation practices across
multiple plants
Monitoring of entire plantto prevent upset conditions
Kiln feed standarddeviation improved
How BCAP® boosts Cement and Lime Plants
Transforming Data into Value 11
1 7
31 4 6
3 41 6
Bilfinger Digital Next GmbH
Refractory liningperformance at the Kiln
1 3 4 6
Raw mill productionoptimization
1 2 3 5
Production &process optimization
1 2 3 4 6
Finish mill operatingconditions to guarantee
product specification
2 4 6
1 Smart Alerting
Analytics poweredby Trendminer
2
Asset Monitoring3
Virtual Sensor4
Cognitive Sensor5
Plant Intelligence6
Industrial Tube7
Raw material qualitycontrol in natural and
chemical pharma
Semi autonomousproduction line
How BCAP® boosts Pharma & Biopharma Plants
Transforming Data into Value 12
41 6
1 8
Bilfinger Digital Next GmbH
1 Smart Alerting
Analytics poweredby Trendminer
2
Asset Monitoring3
Virtual Sensor4
Cognitive Sensor5
Plant Intelligence6
Energy Monitoring & Reportingpowered by Hochhuth
7
Industrial Tube8
BMC Intelligence9
Golden batch condition,monitor deviations
Digitize paper workfor preparationof reactor feed
Conditions for higheryields at filtration
equipment such aschromatography
Consistency of utilitysupply such as air,
electricity and media toreactor
432
731 4
MaintenanceOptimization byBMC & BCAP
6 93
Availabilityof equipment such
as agitators,pumps & valves
43 61 5
Fouling of heatexchangers and valve
gaskets
43 61
6
2 3 41
Raw material qualitycontrol in natural and
chemical pharma
Semi autonomousproduction line
How BCAP® boosts Food Plants
Transforming Data into Value 13
41 6
1 8
Bilfinger Digital Next GmbH
1 Smart Alerting
Analytics poweredby Trendminer
2
Asset Monitoring3
Virtual Sensor4
Cognitive Sensor5
Plant Intelligence6
Energy Monitoring & Reportingpowered by Hochhuth
7
Industrial Tube8
BMC Intelligence9
Golden batch condition,monitor deviations
Digitize paper workfor preparationof reactor feed
Conditions for higheryields at filtration
equipment such aschromatography
Consistency of utilitysupply such as air,
electricity and media toreactor
432
731 4
MaintenanceOptimization byBMC & BCAP
6 93
Availabilityof equipment such
as agitators,pumps & valves
43 61 5
Fouling of heatexchangers and valve
gaskets
43 61
6
2 3 41
How BCAP® boosts Oil & Gas Industry
Bilfinger Digital Next GmbH Transforming Data into Value 14
Pumps life time bypredictive maintenance
Fouling for heat exchangersspecially on crude distillation
units
Corrosion and cracks forpipelines specially unpiggable
areas
Digitize P&ID of existingfacilities
Plant safety
Performance decline ofcompression stations well
in advance
Unscheduled downtime ofequipment at hydrocracker
hydro-treating units
1 Smart Alerting
Analytics poweredby Trendminer
2
Asset Monitoring3
Virtual Sensor4
Cognitive Sensor5
Plant Intelligence6
Energy Monitoring & Reportingpowered by Hochhuth
7
Safety Assistant8
8
3 41
3 61 4 5 2 43 6
3 61 4 5
3 61 4 5Industrial Tube9
PIDGraph109
10
7
How BCAP® boosts Metallurgy Plants
Bilfinger Digital Next GmbH Transforming Data into Value 15
Optimization of coalmoisture
Lining life time for furnaces(BOF, EAF), potlines and
casthouses
Root cause analysis ofrefractory lining
performance at a blastfurnace
Off-spec materials andwaste
Plant safety
Liquid steel compositionbased on scrap charge
Share knowledge & bestoperation practices across
multiple plants
1 Smart Alerting
Analytics poweredby Trendminer
2
Asset Monitoring3
Virtual Sensor4
Cognitive Sensor5
Plant Intelligence6
Energy Monitoring & Reportingpowered by Hochhuth
7
Safety Assistant8
83 41
64
3 64
43 6
Monitoring of entire plant toprevent upset conditions
Industrial Tube9
9
41 243 61
9
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