hommel "point of use" gages
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HOMMEL-ETAMIC PRESENTATION
CYLINDER BLOCK CENTRALIZED GAGE STATION
Floor supported gage station w/ stainless steel table top and air
filter/regulator input
Seven independent surface gages:
DESCRIPTION MEAS FEATURE
-LV-16 Cylinder Bore plug w/ idle/master nest -Cyl Bore IDs’
-LV-16 Crankbore plug w/ idle/master nest -Crankbore IDs’
-LV-16 Water Pump bore plug/w idle/master nest -Water Pump ID
-LV-16 Thrust face gage w/ idle/master nest -Thrust face
-LV-16 with idle/master nest used with six (6) - Front/rear, PCV,
templates block & lockwidth
faces
-LV-16 with idle/master nest used with two (2) -Bearing ladder &
templates BL lockwidth
-Wave 20 Drive unit with idle/master nest -Joint face
PC with keyboard and monitor mounted onto swivel arm
Hommel T8000 TurboWave software
Multi-plexer
Hommel T8000 operator guided sequence part programming
with automatic drive unit recognition
QS-Stat Output
Total for above Hommel Station………………$ 230,000.00
BUDGET
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-SYSTEM OVERVIEW
Complete, centralized surface roughness
Cylinder Block gage station
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Cylinder bore plug with pneumatically actuated
ID clamp pad and pickup retraction
-Idle/master nest complete with surface finish
reference standard
Idle/master nestVarious positions cylinder bore plug
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-CYLINDER BORE
Idle Master nest
Various positions crankbore plug
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-CRANKBORE
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Crankbore plug with pneumatically actuated
ID clamp pad and pickup retraction
-Idle/master nest complete with surface finish
reference standard
Idle Master nestBore plug in gage position
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-WATER PUMP BORE
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific water pump bore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Idle Master nestThrust face gage in position
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-CRANK THRUST FACE
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Thrust face feature specific tooling with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Idle Master nestVarious LV-16 templates shown in gage position
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-FRONT. REAR AND LOCKWIDTH FACES
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-LV-16 template nest attachment details
-Feature specific templates as required
Note:
Templates can be configured to accept the
LV-16 drive unit in either the vertical or
horizontal orientation
-Idle/master nest complete with surface finish
reference standard
Idle Master nest
LV-16 templates shown in
gage position
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-BEARING CAP SEAT FACES
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-LV-16 template nest attachment details
-Feature specific templates as required
Note:
Templates can be configured to accept the
LV-16 drive unit in either the vertical or
horizontal orientation
-Idle/master nest complete with surface finish
reference standard
Idle Master nest
Hommel Wave20 shown in various gage positions
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER BLOCK-JOINT FACE
Description of components
-Hommel T1000 with standard Waveline 20
skidless drive unit
Note:
Waveline drive incorporates motorized pickup
lower mechanism
-Standard skidded probe
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 10
Complete, centralized surface
roughness Cylinder Head gage station
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-SYSTEM OVERVIEW
CYLINDER HEAD CENTRALIZED GAGE STATION
Floor supported gage station w/ stainless steel table top with
part riser nest
Fourteen (14) independent surface gages:
DESCRIPTION MEAS FEATURE
-LV-16 cambore plug with master nest -Inboard Cambore IDs
-LV-16 cambore ID plug with master nest - #1 Cambore ID
-LV-16 oil seal plug w/ idle/master nest -Oil Seal
-LV-16 cam thrust face gage/idle nest -Front/rear faces
-LV-16 tappet bore plug w/ idle/master nest -Tappet bores
-LV-16 valve guide (parent) w/ idle master nest -Valve Guide IDs
-LV-16 valve guide plug w/ idle master nest -Valve Guide IDs
-LV-16 intake valve seat w/ idle master nest -Intake valve seats
-LV-16 exhaust valve seat w/ idle master nest -Exhaust valve seats
-LV-16 intake valve pocket w/ idle master nest -Intake valve pockets
-LV-16 exhaust valve pocket w/ idle master nest -Exhaust valve pockets
-LV-16 hole #360 plug w/ idle/master nest -Hole #360
-LV-16 w/ idle/master nest and five (5) -Intake, exhaust, cover
templates front/rear faces
- Wave20 complete with idle/master nest -Joint face
PC with keyboard and monitor mounted onto swivel arm
Hommel T8000 TurboWave software
Multi-plexer
Hommel T8000 operator guided sequence part programming
with automatic drive unit recognition
QS-Stat Output
Total for above Hommel Station………………$ 350,000.00
BUDGET
Hommel-Etamic Presentation 11
Master nest
Hommel cambore plug shown in various gage
positions
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-CAMBORE ID
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard offset skidded probe
-Bore size specific cambore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 12
Master nest
Hommel cambore #1 plug shown in gage positions
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-CAMBORE #1 ID
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard offset skidded probe
-Bore size specific cambore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 13
Oil seal ID shown in gaging
positionIdle Master nest
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-OIL SEAL
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific oil seal bore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 14
Thrust face gage shown in various gage positions Special Master
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-CAMBORE THRUST FACES
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Thrust face feature specific tooling with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 15
Tappet bore plug shown in a
typical gaging position
Idle Master nestTappet bore plug
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-OIL TAPPET
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific tappet bore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 16
Valve Guide ID shown in a typical
gaging position
Idle Master nestValve Guide ID bore plug
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-VALVE GUIDE ID (PARENT)
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific valve guide (parent) bore
plug with mechanically actuated pickup
retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 17
Valve Guide ID shown in a typical
gaging position
Idle Master nestValve Guide ID bore plug
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-VALVE GUIDE ID
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific valve guide bore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 18
Valve seat gage shown in a typical gaging position
Idle Master nestValve seat gage
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-INTAKE VALVE SEAT
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe for application specific
seat requirement
-Feature specific bore plug with mechanically
actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 19
Valve seat gage shown in a typical gaging position
Idle Master nestValve seat gage
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-EXHAUST VALVE SEAT
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe for application specific
seat requirement
-Feature specific bore plug with mechanically
actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 20
Idle Master nestValve pocket gage
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-INTAKE VALVE POCKET
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific valve pocket bore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 21
Idle Master nestValve pocket gage
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-EXHAUST VALVE POCKET
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific valve pocket bore plug with
mechanically actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Hommel-Etamic Presentation 22
Hole #360 plug shown in gaging position
Idle Master nestHole #360 bore plug
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-HOLE #360
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-Bore size specific bore plug with mechanically
actuated pickup retraction
-Idle/master nest complete with surface finish
reference standard
Idle Master nestVarious LV-16 templates shown in gage position
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-INTAKE, EXHAUST, COVER, FRONT and REAR FACES
Description of components
-Hommel T1000 with standard LV-16 skidded
drive unit
-Standard skidded probe
-LV-16 template nest attachment details
-Feature specific templates as required
Note:
Templates can be configured to accept the
LV-16 drive unit in either the vertical or
horizontal orientation
-Idle/master nest complete with surface finish
reference standard
Description of components
-Hommel T1000 with standard Waveline 20
skidless drive unit
Note:
Waveline drive incorporates motorized pickup
lower mechanism
-Standard skidded probe
-Idle/master nest complete with surface finish
reference standard
Idle Master nestHommel Wave20 shown in various
gage positions
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CYLINDER HEAD-JOINT FACE
Hommel-Etamic Presentation 25
Floor supported surface roughness
Crankshaft gage station
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CRANKSHAFT-SYSTEM OVERVIEW
CRANKSHAFT CENTRALIZED GAGE STATION
Floor supported gage station w/ stainless steel table
top with air filter/regulator input
Main base plate to support:
- Two (2) part pre-vees
-Retractable center (post end)
-Indexing, retractable center with pin to engage mfg
hole for part rotation (flange end)
-Lateral slide rail (to support OD and thrust face
gage/height stand)
-OD gage with pneumatically actuated pickup retraction
-Thrust face gage with pneumatically actuated pickup
retraction
-Master riser assembly with OD and thrust face specific
reference standards
PC with keyboard and monitor mounted onto swivel arm
Hommel T8000 TurboWave software
Multi-plexer
Hommel T8000 operator guided sequence part
programming with automatic drive unit recognition
QS-Stat Output
Total for above Hommel Station………………$ 95,000.00
BUDGET
Hommel-Etamic Presentation 26
Thrust wall Gage w/ pneumatic pickup retraction
Shown in gaging position
Master riser detail
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CRANKSHAFT-THRUST FACES
Hommel-Etamic Presentation 27
OD Gage w/ pneumatic pickup retraction
Shown in gaging position
Master riser detail
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
CRANKSHAFT-MAINS. PINS, POST and FLANGE OD
Hommel-Etamic Presentation 28
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
INTERFACE OPTIONS-EVAUATION METHODS
2) HOMMEL T1000 with DATAWIN SOFTWARE
1) Hommel T1000 STAND ALONE
3) HOMMEL W55
Hommel T1000
shown with LV-16
Hommel W55 shown with
Wave20
Hommel-Etamic Presentation 29
HOMMEL-ETAMIC SURFACE FINISH SYSTEM
POINT OF USE GAGING
INTERFACE OPTIONS-EVAUATION METHODS
4) HOMMEL SYSTEM with TURBOWAVE
SOFTWARE and OPERATOR GUIDED
SEQUENCE OPERATION (via multi-plexer)
5) HOMMEL SYSTEM with CMZ
SOFTWARE and OPERATOR GUIDED
SEQUENCE OPERATION (via RS-232)
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