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Amphenol® High DensityHDB3 and HSB3
Connector SeriesSL-402
HDB3High Density
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware AvenueSidney, NY 13838-1395
Phone: 800-678-0141 or 607-563-5011www.amphenol-aerospace.com
Contact Amphenol Aerospace for more information at 800-678-0141
Performance/Features 1
HDB3 Mother Board 2
HDB3 Daughter Board 3
HDB3 I/O Connector 4
HDB3 Stacker Connector 5
HSB3 High Speed Mother Board 6
HSB3 High Speed Daughter Board 7
HSB3 High Speed Layout 8
HSB3 High Speed Recommended Board Layout 9
Hardware for HDB3 and HSB3 10
Other Amphenol Rectangular Products 11
Notes 12
Sales Office and Distributor Listing 13
TaBle of ConTenTs Page no.
Amphenol® High DensityHDB3 and HSB3
Connector SeriesSL-402
HDB3High Density
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware AvenueSidney, NY 13838-1395
Phone: 800-678-0141 or 607-563-5011www.amphenol-aerospace.com
Contact Amphenol Aerospace for more information at 800-678-0141
Performance/Features 1
HDB3 Mother Board 2
HDB3 Daughter Board 3
HDB3 I/O Connector 4
HDB3 Stacker Connector 5
HSB3 High Speed Mother Board 6
HSB3 High Speed Daughter Board 7
HSB3 High Speed Layout 8
HSB3 High Speed Recommended Board Layout 9
Hardware for HDB3 and HSB3 10
Other Amphenol Rectangular Products 11
Notes 12
Sales Office and Distributor Listing 13
TaBle of ConTenTs Page no.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
amphenol Corporation amphenol aerospace amphenol Industrial operations amphenol Commercial air40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 607-563-5011 1-800-678-0141 Fax: 607-563-5157 www.amphenol-aerospace.com www.amphenol-industrial.com
sales offICesamphenol Corporation amphenol aerospace2010 Corporate Ridge McLean, VA 22101 Phone: 1-800-678-0141
oTHeR aMPHenol DIVIsIonsamphenol Backplane systems18 Celina Avenue Nashua, NH 03063 Phone: 888-318-3553 Fax: 603-883-0171 www.amphenol.abs.com
amphenol Canada605 Milner Ave. Toronto, Ontario M1B 5X6 Phone: 416-291-4401 Fax: 416-292-0647 Web: www.amphenolcanada.com
amphenol PCD72 Cherry Hill Drive Beverly, MA 01915 Phone: 978-624-3400 Fax: 978-927-1513 www.amphenolpcd.com milaero@amphenolpcd.com
amphenol Printed Circuits91 Northeastern Boulevard Nashua, NH 03062 Phone: 603-324-4500 Fax: 603-324-4717 www.amphenol-tcs.com
sV MicrowaveRf Connectors & Components, an amphenol Company2400 Centrepark West Drive, Suite 100 West Palm Beach, FL 33409 Phone: 561-840-1800 Fax: 561-844-8551 E-mail: sales@svmicro.com Web: www.svmicrowave.com
amphenol nexus50 Sunnyside Avenue P.O. Box 10177 Stamford, CT 06904-2177 Phone: 203-327-7300 Fax: 203-324-7623 E-mail: salesinfo@nexus.com Web: www.nexus.com
DIsTRIBUToRsCorporate HeadquartersaRRoW eleCTRonICs7459 S. Lima Street Englewood, CO 80112-5816 Phone: 800-833-3557 Fax: 800-562-3542 Web: www.arrow.com
aVneT2211 47th Street Phoenix, AZ 85034 Phone: 800-332-8638 Web: www.avnet.com
PoWell eleCTRonICs200 Commodore Drive Logan Township, NJ 08085 Phone: 800-235-7880 Fax: 215-937-4655 Web: www.powell.com
TTI InC.2441 Northeast Pkwy. Fort Worth, TX 76106 Phone: 800-225-5884 Fax: 817-740-9494 Web: www.ttiinc.com
sMall DIsaDVanTaGeD/MInoRITY DIsTRIBUToRsCHeRoKee naTIon DIsTRIBUToRsRt. 3, Box 498 Stilwell, OK 74960 Phone: 918-696-3151 Fax: 918-696-3129 Web: www.cherokee-corp.com
JRH eleCTRonICs llC11001 Lincoln Drive West Marlton, NJ 08053 Phone: 800-467-8309 Fax: 609-988-8728 Web: www.jrhelec.com
InTeRnaTIonallatin americaaRGenTInaAmphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail:www.@amphenol.com.ar
BRaZIlAmphenol do Brasil Ltda. Rua Diogo Moreira 132 20 Ander, Rooms 2001-2-3 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55-11) 3815.1003 Fax: (55-11) 3815.1629 E-mail: vendas@amphenol.com.br
MeXICoAmphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52-55) 5258.9984 Fax: (52-55) 5081.6890 E-mail: www@amphenolmexico.com
europeenGlanDAmphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone: (44-1-227) 773200 Fax: (44-1-227) 276571 E-mail: info@amphenol.co.uk
fRanCeamphenol socapexPromenade de l’Arve, BP29 Thyez 74311 948 Cedex, France Phone: (33-4) 50892800 Fax: (33-4) 50962975 Web: www.amphenol-socapex.com
fRanCeamphenol-air lB29, Voie d’Y Vois F-08110 Blagny, France Phone: (33-3) 2422-7849 Fax: (33-3) 2422-1319 Web: www.amphenol-airlb.fr
GeRManYamphenol-air lB GmbHAm Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49-6831) 981-00 Fax: (49-6831) 9810-30 Web: www.amphenol-airlb.com
ITalY & ResT of eURoPeamphenol Italia s.p.a.Via Barbaiana 5 20020 Lainate (Milano), Italy Phone: 39-02-932541 Fax: 39-02-93254444 E-mail: info@amphenol-it.com
Middle east / africaIsRaelBar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Industrial Zone Kfar Sava 44102, Israel Phone: (972-9) 764.4100 Fax: (972-9) 7674324 E-mail: sales@bar-tec.com Web: www.bar-tec.com
soUTH afRICaamphenol south africa30 Impala Road 2196 Sandton - Chislehurston South Africa Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi.com Web: www.amphenol.co.za
TURKeYamphenol TurkiyeAyazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 26 3496 Maslak/Istanabul Phone: 90 (212) 335 25 01 Fax: 990 (212) 335 25 00 E-mail: saracoglu@amphenol.com.tr Web: www.amphenol.com.tr
asia / PacificaUsTRalIaamphenol australia lTD2 Fiveways Blvd. Keysborough Melbourne, Victoria 3173 Australia Phone: 613 8796 8888 Fax: 613 8796 8801 E-mail: www.@amphenol.com.au
RUssIaamphenol Russia office8 Yaroslavskaja Str., Floor 2 129164 Moscow, Russia Phone: 7495 937 6341 Fax: 7495 937 6319 E-mail: russia@amphenol.com
InDIaamphenol Interconnect India Pvt, ltd.105 Bhosari Industrial Area Pune, 411 026, India Phone: (91-20) 27120 462 Fax: (91-20) 27129 158 E-mail: sales@amphenol-in.com
JaPanamphenol Japan Mil/aero & Industrial471-1, Deba, Ritto-city Shiga 520-3041, Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions con-cerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.
© 2009 Amphenol Corp. Printed TAKUNG 3/2009
HDB3 MaTeRIalsInsulator: Liquid crystal polymer, 30% glass filledContact: Wire: Beryllium copper per ASTM B197; finish is gold per ASTM B488 over nickel per AMS-QQ-N-290. Holder: Brass similar to UNS C33500; available finishes include gold per MIL-G-45204, tin-lead per MIL-P-81728 or tin per MIL-T-10727 (RoHS Compliant). Sleeve: Stainless Steel per AMS-5514, passivated IAW QQ-P-35 (Daughter Board, I/O and Stacker connector)Keys/Guide Pins: Stainless Steel
HIGH DensITY BRUsH (HDB3) seRIes
This new connector series of brush connectors incorporates a higher density contact pattern and lower mated height than Amphenol’s standard low mating force rectangular connectors. HDB3 connectors utilize the same durable and reliable B3 brush contact in a tighter .070” X .060” staggered grid pattern. They offer the advantage of higher density in a compact-height connector utilizing less board space. Styles include mother board, daughter board, input/output and stacker. HDB3 Mother
Board Connector
HDB3 Daughter Board Connector
Amphenol HDB3
Hypertronics HPH
Airborn RM4
Contact System Brush Hyperboloid Pin & Socket
Durability, Mating Cycles 100,000 2,000 500
Contact Mating Forces, Ounces 1.5 1.5 2.5
Mother Board .070 X .060 .075 X .075 .075 X .070
Daughter Board .070 X .060 .075 X .100 .075 X .100
Connector Width .350 .443 .400
Mated Height, MB to 4th row of DB .680 .986 .915
The Amphenol HDB3 Connector offers advantages over competitive connectors:
• Higher density contact pattern
• Uses less board space
• Allows for shorter mated height
• Provides the durability and performance of the Brush contact
• Low cost
CoMPaRIson
HDB3 High Density Brush series with tighter (.070 inch X .060 inch) staggered grid spacing
COMPARISON HDB 3 stacker
HsB 3 High sp
eed
HDB 3 I/O C
on
nector
BRIsTle BRUsH aDVanTaGes
The Bristle Brush contact has been proven in military avionics pack-ages and meets the requirements of MIL-DTL-55302. It provides high density in tighter spacing which is a main concern for integrated electronics in aircraft systems.
Brush vs. Conventional Contacts
Brush Contact Innovation• Multiple contact interfaces: Strands of high tensile strength wire are bundled together to form brush-like contacts. By intermeshing two multi-strand wire bundles, an electrical connection is made.• Provides redundant current paths, 14-70 (point of contact) per mated contact with a gas tight junction.• Very smooth (low friction) interface
Conventional Pin/socket• Machined surface finish on both parts• Higher friction and wear• Limited number of contact sites
The superior choice for board level interconnects
amphenol Brush Contact Provides:• Low mating forces (70% to 90% lower than conventional pin and socket contacts• Easy mating/unmating makes high circuit counts practical (25 lbs. typical for 400 contacts)• Multiple points of contact = superior electrical capability • Stable, low resistance-20milliohms max. • Redundant current paths • Proven electrical and gas tight contact sites
• Severe environment protection• High current rating• Long contact life (100,000 cycles of mating and unmating with out performance degradation)• Documented intermittency-free performance - no 10 nano second discontinuities during 50,000,000 cycles of 0.010 displacement• Overall cost effectiveness (life cycle cost)• Protection against micro-arcing• No degradation in a fretting/micro-motion environment
CONVENTIONAL PIN AND SOCKET CRIMP CONTACTS
BRUSH CONTACTS
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
amphenol Corporation amphenol aerospace amphenol Industrial operations amphenol Commercial air40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 607-563-5011 1-800-678-0141 Fax: 607-563-5157 www.amphenol-aerospace.com www.amphenol-industrial.com
sales offICesamphenol Corporation amphenol aerospace2010 Corporate Ridge McLean, VA 22101 Phone: 1-800-678-0141
oTHeR aMPHenol DIVIsIonsamphenol Backplane systems18 Celina Avenue Nashua, NH 03063 Phone: 888-318-3553 Fax: 603-883-0171 www.amphenol.abs.com
amphenol Canada605 Milner Ave. Toronto, Ontario M1B 5X6 Phone: 416-291-4401 Fax: 416-292-0647 Web: www.amphenolcanada.com
amphenol PCD72 Cherry Hill Drive Beverly, MA 01915 Phone: 978-624-3400 Fax: 978-927-1513 www.amphenolpcd.com milaero@amphenolpcd.com
amphenol Printed Circuits91 Northeastern Boulevard Nashua, NH 03062 Phone: 603-324-4500 Fax: 603-324-4717 www.amphenol-tcs.com
sV MicrowaveRf Connectors & Components, an amphenol Company2400 Centrepark West Drive, Suite 100 West Palm Beach, FL 33409 Phone: 561-840-1800 Fax: 561-844-8551 E-mail: sales@svmicro.com Web: www.svmicrowave.com
amphenol nexus50 Sunnyside Avenue P.O. Box 10177 Stamford, CT 06904-2177 Phone: 203-327-7300 Fax: 203-324-7623 E-mail: salesinfo@nexus.com Web: www.nexus.com
DIsTRIBUToRsCorporate HeadquartersaRRoW eleCTRonICs7459 S. Lima Street Englewood, CO 80112-5816 Phone: 800-833-3557 Fax: 800-562-3542 Web: www.arrow.com
aVneT2211 47th Street Phoenix, AZ 85034 Phone: 800-332-8638 Web: www.avnet.com
PoWell eleCTRonICs200 Commodore Drive Logan Township, NJ 08085 Phone: 800-235-7880 Fax: 215-937-4655 Web: www.powell.com
TTI InC.2441 Northeast Pkwy. Fort Worth, TX 76106 Phone: 800-225-5884 Fax: 817-740-9494 Web: www.ttiinc.com
sMall DIsaDVanTaGeD/MInoRITY DIsTRIBUToRsCHeRoKee naTIon DIsTRIBUToRsRt. 3, Box 498 Stilwell, OK 74960 Phone: 918-696-3151 Fax: 918-696-3129 Web: www.cherokee-corp.com
JRH eleCTRonICs llC11001 Lincoln Drive West Marlton, NJ 08053 Phone: 800-467-8309 Fax: 609-988-8728 Web: www.jrhelec.com
InTeRnaTIonallatin americaaRGenTInaAmphenol Argentina Avenida Callao 930 2nd floor Office B Plaza C1023AAP Buenos Aires, Argentina Phone: (54 11) 48 15 68 86 Fax: (54 11) 48 14 57 79 E-mail:www.@amphenol.com.ar
BRaZIlAmphenol do Brasil Ltda. Rua Diogo Moreira 132 20 Ander, Rooms 2001-2-3 CEP 05423-010 Sao Paulo - SP, Brazil Phone: (55-11) 3815.1003 Fax: (55-11) 3815.1629 E-mail: vendas@amphenol.com.br
MeXICoAmphenol Mexico Prolongacion Reforma 61-6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F., Mexico Phone: (52-55) 5258.9984 Fax: (52-55) 5081.6890 E-mail: www@amphenolmexico.com
europeenGlanDAmphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone: (44-1-227) 773200 Fax: (44-1-227) 276571 E-mail: info@amphenol.co.uk
fRanCeamphenol socapexPromenade de l’Arve, BP29 Thyez 74311 948 Cedex, France Phone: (33-4) 50892800 Fax: (33-4) 50962975 Web: www.amphenol-socapex.com
fRanCeamphenol-air lB29, Voie d’Y Vois F-08110 Blagny, France Phone: (33-3) 2422-7849 Fax: (33-3) 2422-1319 Web: www.amphenol-airlb.fr
GeRManYamphenol-air lB GmbHAm Kleinbahnhof 4 D-66740 Saarlouis, Germany Phone: (49-6831) 981-00 Fax: (49-6831) 9810-30 Web: www.amphenol-airlb.com
ITalY & ResT of eURoPeamphenol Italia s.p.a.Via Barbaiana 5 20020 Lainate (Milano), Italy Phone: 39-02-932541 Fax: 39-02-93254444 E-mail: info@amphenol-it.com
Middle east / africaIsRaelBar-Tec Ltd. 3 Hagavish St., P.O.B. 279 Kfir-Barkan Bldg., East Industrial Zone Kfar Sava 44102, Israel Phone: (972-9) 764.4100 Fax: (972-9) 7674324 E-mail: sales@bar-tec.com Web: www.bar-tec.com
soUTH afRICaamphenol south africa30 Impala Road 2196 Sandton - Chislehurston South Africa Tel: (27-11) 783-9517 Fax: (27-11) 783-9519 E-mail: amphenol_africa@csi.com Web: www.amphenol.co.za
TURKeYamphenol TurkiyeAyazaga Mah. Meydan Sk. No. 28 Beybi Giz Plaza, Kat. 26 3496 Maslak/Istanabul Phone: 90 (212) 335 25 01 Fax: 990 (212) 335 25 00 E-mail: saracoglu@amphenol.com.tr Web: www.amphenol.com.tr
asia / PacificaUsTRalIaamphenol australia lTD2 Fiveways Blvd. Keysborough Melbourne, Victoria 3173 Australia Phone: 613 8796 8888 Fax: 613 8796 8801 E-mail: www.@amphenol.com.au
RUssIaamphenol Russia office8 Yaroslavskaja Str., Floor 2 129164 Moscow, Russia Phone: 7495 937 6341 Fax: 7495 937 6319 E-mail: russia@amphenol.com
InDIaamphenol Interconnect India Pvt, ltd.105 Bhosari Industrial Area Pune, 411 026, India Phone: (91-20) 27120 462 Fax: (91-20) 27129 158 E-mail: sales@amphenol-in.com
JaPanamphenol Japan Mil/aero & Industrial471-1, Deba, Ritto-city Shiga 520-3041, Japan Phone: 81-77-553-8501 Fax: 81-77-551-2200
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions con-cerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.
© 2009 Amphenol Corp. Printed TAKUNG 3/2009
HDB3 MaTeRIalsInsulator: Liquid crystal polymer, 30% glass filledContact: Wire: Beryllium copper per ASTM B197; finish is gold per ASTM B488 over nickel per AMS-QQ-N-290. Holder: Brass similar to UNS C33500; available finishes include gold per MIL-G-45204, tin-lead per MIL-P-81728 or tin per MIL-T-10727 (RoHS Compliant). Sleeve: Stainless Steel per AMS-5514, passivated IAW QQ-P-35 (Daughter Board, I/O and Stacker connector)Keys/Guide Pins: Stainless Steel
HIGH DensITY BRUsH (HDB3) seRIes
This new connector series of brush connectors incorporates a higher density contact pattern and lower mated height than Amphenol’s standard low mating force rectangular connectors. HDB3 connectors utilize the same durable and reliable B3 brush contact in a tighter .070” X .060” staggered grid pattern. They offer the advantage of higher density in a compact-height connector utilizing less board space. Styles include mother board, daughter board, input/output and stacker. HDB3 Mother
Board Connector
HDB3 Daughter Board Connector
Amphenol HDB3
Hypertronics HPH
Airborn RM4
Contact System Brush Hyperboloid Pin & Socket
Durability, Mating Cycles 100,000 2,000 500
Contact Mating Forces, Ounces 1.5 1.5 2.5
Mother Board .070 X .060 .075 X .075 .075 X .070
Daughter Board .070 X .060 .075 X .100 .075 X .100
Connector Width .350 .443 .400
Mated Height, MB to 4th row of DB .680 .986 .915
The Amphenol HDB3 Connector offers advantages over competitive connectors:
• Higher density contact pattern
• Uses less board space
• Allows for shorter mated height
• Provides the durability and performance of the Brush contact
• Low cost
CoMPaRIson
HDB3 High Density Brush series with tighter (.070 inch X .060 inch) staggered grid spacing
COMPARISON HDB 3 stacker
HsB 3 High sp
eed
HDB 3 I/O C
on
nector
BRIsTle BRUsH aDVanTaGes
The Bristle Brush contact has been proven in military avionics pack-ages and meets the requirements of MIL-DTL-55302. It provides high density in tighter spacing which is a main concern for integrated electronics in aircraft systems.
Brush vs. Conventional Contacts
Brush Contact Innovation• Multiple contact interfaces: Strands of high tensile strength wire are bundled together to form brush-like contacts. By intermeshing two multi-strand wire bundles, an electrical connection is made.• Provides redundant current paths, 14-70 (point of contact) per mated contact with a gas tight junction.• Very smooth (low friction) interface
Conventional Pin/socket• Machined surface finish on both parts• Higher friction and wear• Limited number of contact sites
The superior choice for board level interconnects
amphenol Brush Contact Provides:• Low mating forces (70% to 90% lower than conventional pin and socket contacts• Easy mating/unmating makes high circuit counts practical (25 lbs. typical for 400 contacts)• Multiple points of contact = superior electrical capability • Stable, low resistance-20milliohms max. • Redundant current paths • Proven electrical and gas tight contact sites
• Severe environment protection• High current rating• Long contact life (100,000 cycles of mating and unmating with out performance degradation)• Documented intermittency-free performance - no 10 nano second discontinuities during 50,000,000 cycles of 0.010 displacement• Overall cost effectiveness (life cycle cost)• Protection against micro-arcing• No degradation in a fretting/micro-motion environment
CONVENTIONAL PIN AND SOCKET CRIMP CONTACTS
BRUSH CONTACTS
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 1
CONNECTOR PERFORMANCE
Durability: 100,000 mating cycles
Insertion/Extraction Force: 1.5 ounce typical per contact
Operating Temperature: -65° to 125°C
Current Rating: 2 amperes Hot swap 1 ampere maximum (load dependent)
Insulation Resistance: 5 gigaohms minimum Dielectric Withstanding
Voltage: 750 volts, 60 hertz, rms @ Sea Level 250 volts, 60 hertz, rms @ 70,000 feet Elevation
Solderability: MIL-STD-202, Method 208
Salt Fog: 48 Hours IAW MIL-STD-1344, method 1001, test condition B
Humidity: IAW MIL-STD-1344, method 1002, type II
Vibration: 4 hours in each of 3 mutually perpendicular axes IAW MIL-ST 1344, method 2005, test condition V, letter H
Shock: 1 shock along each of three mutually perpendicular axes IAW MIL-STD-1344, method 2004,test condition G
Data Rate (HSB3): Capable of 3.125 Gbps (consult Amphenol for arrangement)
HDB3 AND HSB3 FEATuRES AND BENEFiTS
FEATuRESPolarization: “D” shaped design
Keying: Optional keys offer 36 unique keying combinations
Guide Pins Optional guide pins provide additional alignment
Radial Misalignment: Capable of correcting up to a .020” initial radial misalignment
Angular Misalignment: Capable of mating with up to a 2° initial angular misalignment
PERFORMANCE
FEATURES
HDB3 & HSB3
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com2
1. Connector TypeHDB-M4Designates HDB3 Mother Board
3. Brush Wire Plating
Number of Contacts
Dimension A Dimension C
040 40 1.375 1.075060 60 1.725 1.425080 80 2.075 1.775120 120 1.775 2.475160 160 3.475 3.175
M 0.000050 Au Min. thick over NickelC 0.000020 Au Min. thick over Nickel
Type Stickout(Dim. E)
22 PCB, Straight, .016 Dia 0.12023 PCB, Straight, .016 Dia 0.15024 PCB, Straight, .016 Dia 0.18026 PCB, Straight, .016 Dia 0.24028 PCB, Straight, .016 Dia 0.300
5. Contact Termination Finish
2
Gold plated in accordance withMIL-G-45204, Type II, .00030 Min.thick Gold over .000050 Min. thickNickel
5
Tin plated in accordance withASTM B545, .00010 Min. thickMatte Tin over .00010 Min. thickNickel
6
Tin-Lead plated in accordance withSAE-AMS-P-81728, .00010 Min.thick Tin-Lead over .00010 Min.thick Copper
HDB3 MOTHER BOARD
1. 2. 3. 4. 5. 6.Number of Contacts
Brush Wire Plating
Termination Contact Termination Finish
Less Hardware (Purchased separately see pg 10 for hardware options)
HDB-M4 040 M 24 2 X
2. Number of Contacts
.350.086 MIN. DIA.THRU HOLE(USE NO. 2 SCREW)
PIN 1
CA
.335 MAX.
.150 ±.005
E ±.020TYP.
.016 ±.001TYP.
.195 MIN. HEX
.070 MIN DEEP(USE 3/16 HEX HEAD)
.090 TYP.
.030 TYP.
46
5
12
3
DF
E
AB
C
RoHSAm phenol
Eu/ 2002 / 95 / EC
RoHSAm phenol
Eu/ 2002 / 95 / EC
4. Termination
Connector Dimensions
No. of Contacts
Contact Pattern A C
40 4 Row X 10 1.375 1.075
60 4 Row X 15 1.725 1.425
80 4 Row X 20 2.075 1.775
120 4 Row X 30 2.775 2.475
160 4 Row X 40 3.475 3.175
HDB3 MOTHER BOARD – HOW TO ORDERMates with: • Daughter Board • I/O • Stacker
MOTHER BOARD LAyOuT
C
.070
.060
.205
.035.030
FINISHED HOLE SIZE PERCUSTOMER STANDARDS FORA .016 PCB TAIL
.005 M
.110 ±.005
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 3
HDB3 DAugHTER BOARD
Number of Contacts
Dimension A
Dimension C
040 40 1.375 1.075060 60 1.725 1.425080 80 2.075 1.775120 120 1.775 2.475160 160 3.475 3.175
1. Connector Type HDB-D4Designates HDB3 Daughter Board
3. Brush Wire PlatingM 0.000050 Au Min. thick over NickelC 0.000020 Au Min. thick over Nickel
Type Stickout(Dim. E)
01 PCB, Right Angle, .016 Dia. 0.09002 PCB, Right Angle, .016 Dia. 0.12003 PCB, Right Angle, .016 Dia. 0.15004 PCB, Right Angle, .016 Dia. 0.18006 PCB, Right Angle, .016 Dia. 0.300
4. Termination
2
Gold plated in accordance withMIL-G-45204, Type II, .00030 Min.thick Gold over .000050 Min. thick Nickel
5
Tin plated in accordance withASTM B545, .00010 Min. thickMatte Tin over .00010 Min. thickNickel
6
Tin-Lead plated in accordance withSAE-AMS-P-81728, .00010 Min.thick Tin-Lead over .00010 Min.thick Copper
5. Contact Termination Finish
1. 2. 3. 4. 5. 6.Number of Contacts
Brush Wire Plating
Termination Contact Termination Finish
Less Hardware (Purchased separately see pg 10 for hardware options)
HDB-D4 040 M 01 2 X
2. Number of Contacts
C A
.325
.540
.350
.350
.410
.470
.530
E±.020 TYP
CONNECTORMOUNTINGSURFACE
E ±.020 TYP
12
36
54PIN 1
AB
CF
ED
.086 MIN. DIA.THRU HOLE(USE NO. 2 SCREW)
RoHSAm phenol
Eu/ 2002 / 95 / EC
RoHSAm phenol
Eu/ 2002 / 95 / EC
HDB3 DAugHTER BOARD – HOW TO ORDER Mates with: • Mother Board
DAugHTER BOARD LAyOuTC
.025
.300
.150
.205
.070.035
.060
FINISHED HOLE SIZE PERCUSTOMER STANDARDS FORA .016 PCB TAIL
BOARDEDGE
.005 M
.110 ±.005
.680.620
.560.500
MOTHERBOARD
DAUGHTERBOARD
MOTHERBOARDCONNECTOR
DAUGHTERBOARDCONNECTOR
MATED HEigHT DiMENSiONS
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com4
HDB3 I/O CONNECTOR
FEATuRES/BENEFiTS• For cable to cable • Cable to board applications• Crimp termination • Uses wire well size 22D
HDB-D4CDesignates HDB3 I/0 Connector
3. Brush Wire Plating
Number of Contacts
Dimension A
Dimension C
040 1.375 1.075060 1.725 1.425080 2.075 1.775120 2.775 2.475160 3.475 3.175
M 0.000050 Au Min. thick over NickelC 0.000020 Au Min. thick over Nickel
4. Contact Termination Finish
2
Gold plated in accordance withMIL-G-45204, Type II, .00030 Min.thick Gold over .000050 Min. thickNickel
1. 2. 3. 4.
Number of ContactsBrush Wire
PlatingContact Termination Finish
HDB-D4C 120 C 2
1. Connector Type
2. Number of Contacts
Connector Dimensions
No. of Contacts
A C
40 1.375 0.630
60 1.725 1.425
80 2.075 1.330
120 2.775 2.030
160 3.475 2.730
C
.350
A
2-56 THREAD LOCKING SCREW SUPPLIED
MA
TIN
G S
UR
FAC
E
RoHSAm phenol
Eu/ 2002 / 95 / EC
HDB3 I/O – HOW TO ORDERMates with: • Standard Mother Board
I/O Connector
Mother Board
REAR HALFINPUT/OUTPUTCONNECTOR
2 LOCKING SCREWSSUPPLIED
FRONT HALFINPUT/OUTPUTCONNECTOR
REMOVABLE CRIMP CONTACTSFOR SIZE 22 THRU 28 GAGE WIRE
THREADED BOSS (2 REQUIRED FOR MOTHER BOARD CONNECTOR SEE HARDWARE ON PAGE 10)
ASSEMBLEDINPUT/OUTPUTCONNECTOR
MATINGMOTHER BOARD CONNECTOR
ExPLODED iSOMETRiC ViEW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 5
HDB3 STACkER CONNECTOR
.350 ±
AC
.355 MAX
MAT
ING
SU
RFA
CE
E STICKOUT
HDB-D4SDesignates HDB3 Stacker Connector.
3. Select a Brush Wire Plating
Number Diff Signals
Number of Contacts
Dimension A
Dimension C
040 40 1.375 1.075060 60 1.725 1.425080 80 2.075 1.775120 120 2.775 2.475160 160 3.475 3.175
M 0.000050 Au Min. thick over NickelC 0.000020 Au Min. thick over Nickel
5. Contact Termination Finish
2
Gold plated in accordance withMIL-G-45204, Type II, .00030 Min.thick Gold over .000050 Min. thick Nickel
1. 2. 3. 4. 5.
Number of ContactsBrush Wire
PlatingTermination
Contact Termination Finish
Less Hardware (Purchased separately see pg 10 for hardware options)
HDB-D4S 120 C 21 2 X1. Connector Type
2. Select the Number of Contacts
4. Select a Termination
TypeStickout(Dim. E)
21 PCB, Straight, .016 Dia 0.09022 PCB, Straight, .016 Dia 0.12023 PCB, Straight, .016 Dia 0.15024 PCB, Straight, .016 Dia 0.18028 PCB, Straight, .016 Dia 0.300
RoHSAm phenol
Eu/ 2002 / 95 / EC
STACkER CONNECTOR – HOW TO ORDER
FEATuRES/BENEFiTS• For applications that need or demand parallel boards
Mates with: • Standard Mother Board
Stacker
Mother Board
STANDARD HDB3 MB CONNECTOR WITH OPTIONAL GUIDE PINS
STANDARD HDB3 MB SHOWN WITH OPTIONAL LOCKING GUIDE PINS
HDB3 STACKER CONNECTOR
ExPLODED iSOMETRiC ViEW
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com6
BENEFiTS• High speed configuration available that allows data rates up to 3.125 Gb/s via 100 ohm matched impedance differential pairs — Partially populated standard HDB3 mother board & daughter board bodies
• Contact a Sales Engineer for validation results.
HigH SPEED BRuSH (HSB3) SERiES 3.125 gb/s
STANDARD HDB3 Connector Dimensions
No. of Contacts
A C
40 1.375 0.630
80 2.075 1.330
120 2.775 2.030
160 3.475 2.730
HSB-M4Designates High Speed HSB3 Mother Board
4. Brush Wire Plating
Number Differential
Pairs
No. Low Speed Signals
Dimension A
Dimension C
03 20 1.375 1.07507 40 2.075 1.77510 60 1.775 2.47513 80 3.475 3.175
D Standard
6. Contact Termination Finish
2
Gold plated in accordance withMIL-G-45204, Type II, .00030 Min.thick Gold over .000050 Min. thick Nickel
5
Tin plated in accordance withASTM B545, .00010 Min. thickMatte Tin over .00010 Min. thick Nickel
6
Tin-Lead plated in accordance withSAE-AMS-P-81728, .00010 Min.thick Tin-Lead over .00010 Min.thick Copper
1. 2. 3. 4. 5. 6. 7.
Number of Differential Pairs
Differential Signal
Brush Wire Plating
TerminationContact
Termination Finish
Less Hardware (Purchased separately see pg 10 for hardware options)
HSB-M4 03 D M 24 2 X1. Connector Type
2. Number of Contacts
5. Termination
RoHSAm phenol
Eu/ 2002 / 95 / EC
RoHSAm phenol
Eu/ 2002 / 95 / EC
MOTHER BOARD – HOW TO ORDER
CA
.350
PIN 1
DEB
F
CA
452
6
31
.335 MAX
MATINGINTERFACE
CONNECTORMOUNTINGSURFACE
1
SHOWN WITH OPTIONAL GUIDE PIN
TypeStickout(Dim. E)
22 PCB, Straight, .016 Dia 0.12023 PCB, Straight, .016 Dia 0.15024 PCB, Straight, .016 Dia 0.18026 PCB, Straight, .016 Dia 0.24028 PCB, Straight, .016 Dia 0.300
Mates with: • High Speed Daughter Board
3. Differential Signal
M 0.000050 Au Min. thick over NickelC 0.000020 Au Min. thick over Nickel
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 7
HigH SPEED BRuSH (HSB3) SERiES 3.125 gb/s
STANDARD HDB3 Connector Dimensions
No. of Contacts
A C
40 1.375 0.630
80 2.075 1.330
120 2.775 2.030
160 3.475 2.730
C A
.325
.540
.350
.350
.410
.470
.530
E±.020 TYP
CONNECTORMOUNTINGSURFACE
E ±.020 TYP
12
36
54PIN 1
EMPTYCAVITIES
AB
CF
ED
.086 MIN. DIA.THRU HOLE(USE NO. 2 SCREW)
HSB-D4Designates High Speed HSB3 Daughter Board
4. Select a Brush Wire Plating
Number Diff Pairs
No. Low Speed Signals
Dimension A
Dimension C
03 20 1.375 1.07507 40 2.075 1.77510 60 2.775 2.47513 80 3.475 3.175
M 0.000050 Au Min. thick over NickelC 0.000020 Au Min. thick over Nickel
TypeStickout(Dim. E)
01 PCB, Right Angle, .016 Dia 0.09002 PCB, Right Angle, .016 Dia 0.12003 PCB, Right Angle, .016 Dia 0.15004 PCB, Right Angle, .016 Dia 0.18006 PCB, Right Angle, .016 Dia 0.300
6. Select a Contact Termination Finish
2
Gold plated in accordance withMIL-G-45204, Type II, .00030 Min.thick Gold over .000050 Min. thickNickel
5
Tin plated in accordance withASTM B545, .00010 Min. thickMatte Tin over .00010 Min. thickNickel
6
Tin-Lead plated in accordance withSAE-AMS-P-81728, .00010 Min.thick Tin-Lead over .00010 Min.thick Copper
1. 2. 3. 4. 5. 6. 7.Number of
Differential PairsDifferential
SignalsBrush Wire
PlatingTermination
Contact Termination Finish
Less Hardware (Purchased separately see pg
10 for hardware options)
HSB-D4 03 D M 02 2 X
1. Connector Type
2. Select a Number of Contacts
5. Select a Termination
RoHSAm phenol
Eu/ 2002 / 95 / EC
RoHSAm phenol
Eu/ 2002 / 95 / EC
DAugHTER BOARD – HOW TO ORDER
3. Differential SignalsD Standard
Mates with: • High Speed Mother Board
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com8
56
112
3
4E
F
AB
C
D
HSB3 ARRANgEMENTS
7 Differential Pair (80 Pin Body)
10 Differential Pair (120 Pin Body)
13 Differential Pair (160 Pin body)
As viewed from front of daughter board connector
56
12 3
4E
F
AB C
D
1
56
112
3
4E
F
AB
C
D
40 Pin Body
80 Pin Body
120 Pin Body
160 Pin Body
Differential Pairs 3 7 10 13
Low Speed Signal 20 40 60 80
HSB3 LAyOuT
As viewed from front of daughter board connector
= 100 Ohm Differential Pair
= Empty Contact Cavity
= Standard Digital, low speed signal contacts
(100 ohm differential contact pairs capable of 3.125 Gb/s data rates)
3 Differential Pair (40 Pin Body)
56
112
3
4E
F
AB
C
D
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 9
.150- .305 MAX
2.475
.150-.305 MAX
.150- .305 MAX
3.175
10 DIFFERENTIAL PAIR
13 DIFFERENTIAL PAIR
7 DIFFERENTIAL PAIR
.2109 Places
.275
BOARD EDGE
.21012 Places
.275
.2106 Places
1.775
BOARD EDGE
.205
BOARD EDGE
.150- .305 MAX .025TYP.
.070 SPACING TYP.
.205TYP..210
2 PLACES
.275
3 DIFFERENTIAL PAIR
Ø.110 ± .0052 PLACES NON-PLATED
THRU HOLE TYPICAL
FINISH HOLE SIZE PER CUSTOMER STANDARDS
FOR A Ø.016 PCB TAIL
Ø.005 M
.060TYP.
.145TYP.
BOARD EDGE
1.075
.035
HSB3 RECOMMENDED BOARD LAyOuT
10 DIFFERENTIAL PAIR
13 DIFFERENTIAL PAIR
7 DIFFERENTIAL PAIR
3 DIFFERENTIAL PAIR
1.075
.070 TYP. SPACING
.035.120 TYP.
.030 TYP.
.060 TYP.
.205 TYP.
.275 .210 2 PLACES
FINISH HOLE SIZE PER CUSTOMER STANDARDS FOR A Ø.016 PCB TAIL
Ø.110 ± .0052 PLACES TYP.
Ø .005
1.775
.205 .210 6 places
2.475
.275 .210 9 PLACES
3.175
.275 .210 12 PLACES
DAugHTER BOARD
MOTHER BOARD
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com10
POLARIZATION KEYS(OPTIONAL)
LOW PROFILE MOUNTING NUT (OPTIONAL)
2-56 SCREW AND WASHER 2 PLACES (NOT SUPPLIED)
DAUGHTER BOARDCONNECTOR ASSEMBLY
MOTHER BOARD CONNECTOR GUIDE PIN (OPTIONAL)
MOTHER BOARD CONNECTOR ASSEMBLY NOT INCLUDED
EXPLODED ISOMETRIC VIEW SHOWN WITH OPTIONAL GUIDE PIN
EXPLODED ISOMETRIC VIEW SHOWN WITH OPTIONAL LOW
PROFILE MOUNTING NUT
EXPLODED ISOMETRIC VIEW SHOWN WITH OPTIONAL KEYING
ExPLODED iSOMETRiC ViEW
HARDWARE FOR ALL CONFIGURATIONS (Sold Separately)
MOTHER BOARDPART NUMBER TYPE STICKOUT
HDB-508803-001 POLARIZATION KEY (QTY 2) 0.250
HDB-508803-002 POLARIZATION KEY (QTY 2) 0.500
HDB-508803-003 POLARIZATION KEY (QTY 2) 0.750
HDB-508802-001 GUIDE PIN (QTY 2) 0.250
HDB-508802-002 GUIDE PIN (QTY 2) 0.500
HDB-508802-003 GUIDE PIN (QTY 2) 0.750
HDB-508808-000 THREADED BOSS (QTY 2)* 0.250
HDB-508808-001 THREADED BOSS (QTY 2)* 0.500
HDB-508808-002 THREADED BOSS (QTY 2)* 0.750
HDB-508808-020 LOCKING GUIDE PIN (QTY 2) 0.250
HDB-508808-021 LOCKING GUIDE PIN (QTY 2) 0.500
HDB-508808-022 LOCKING GUIDE PIN (QTY 2) 0.750
DAUGHTER BOARDPART NUMBER TYPE STICKOUT
HDB-508804-000 POLARIZATION KEY (QTY 2) 0.200
HDB-508804-001 LOW PROFILE MOUNTING NUT (QTY 2) 0.214
HARDWARE FOR HDB3 AND HSB3 CONNECTORS
* Required with Mother Board only when mating to I/O Connector
Shown with Mother Board
Connector on page 5
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Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. AMPHENOL is a registered trademark of Amphenol Corporation.
Amphenol CorporationAmphenol Aerospace40-60 Delaware AvenueSidney, New York 13838-1395
Phone: 800-678-0141E-mail: blp-marketing@amphenol-aerospace.comWeb: www.amphenol-aerospace.com
AmphenolAerospace
HigH PERFORMANCE LiNE REPLACEABLE MODuLE (LRM) Catalog 12-037
Amphenol LRM Surface Mount Connectors meet the high density needs of today’s inte-grated elctronic modules. Design versatility and product reliability makes Amphenol the premier choice for the system designer in solving board interconnect requirements.
Utilize high performance B• 3 brush contact 10 contacts per connector• Plug – crimp removable contacts• Receptacle – printed circuit board contacts•
Currently available in 12 colors, each with a unique • keying combination (plug only, user is to provide key hole for receptacle)Also offered as partially populated• Notches in plug connector to assist with over molding•
MEDiCAL CABLE CONNECTORNEW
MiL-DTL-55302 BRuSH CONTACT TECHNOLOgy - Catalog 12-035
Amphenol Bristle Brush Contact:Multiple Strands of High Tensile Strength Wires Bundled Together, Providing Superior Electrical Connection with Low Mating Force
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com12
NOTES
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