hattat holding€¦ · hattat holding hattat tarım hema trw diamond of istanbul hattat enerji hema...

HATTATHATTAT HOLDINGHOLDING

YOUR SOLUTION SUPPLIERSINCE 1973

BUSINESS UNITSBUSINESS UNITS

ENERGYREAL ESTATEAGRICULTUREAUTOMOTIVE DEFENSE

HATTAT HOLDINGHattatTarım

HemaTRW

Diamond ofIstanbul

HattatEnerji

HemaOtomotiv

Hema Endustri

Hema MetalFoundry

FOUNDRY

CERKEZKOY SITE

MILE STONESMILE STONES

19731973Hema Hidrolik was founded by Hattat brothers in December 1973

19761976First Pump manufacturing in 1976

11978978In 1978 first hydraulic lift

cover manufacturing

19198282In 1982 Mehmet Hattat acquired all the shares of the company

19841984In 1984 First commercial vehicle steering system production with ZFLS

119929921992 Production of LCV & Passenger Car Brake system with Continental Teves

19961996Joint Venture with TRW for passenger cars & light commercial vehicle steering systems in 1996

MILE STONESMILE STONES

199819981998 Name changes

into Hema Endustri AS

20012001Transfer of DBH site from

UK Poole November 2001

20022002Production of Agricultural Tractors 2002

20042004November 7, 2004: Foundation of Hema Energy

20042004August 2004 Groundbreaking ceremony for Diamonds of Istanbul

20082008August 2008 Valtra A &MF 4400 production

Hema Metal Foundry

2009

20132013Transfer of DAIMLER

Gear Steering site from Germany

20092009

• OPEN AREA 1,250,000 sqm• COVERED AREA 169.000 sqm

HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises

Empty Available Plant24.000 sqm

Tractor Plant

Foundry

HEMA EndüstriR&D

HEMA EndüstriAr&Ge

HEMA FOUNDRY

New Steering Plant

ALUMINUMFOUNDRY

Tractor Plant Empty Available Plant24.000 sqm

• OPEN AREA 550.000 sqm• COVERED AREA 200.000 sqm

CUSTOMERS

HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises

HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises

2355 Employees in 2355 Employees in ÇÇerkezkerkezkööy Premisesy Premises( as of JAN / 2015 )( as of JAN / 2015 )

HUMAN RESOURCESHUMAN RESOURCES

Total EmployeeTotal Employee White CollarWhite Collar

White Collar%26

Blue Collar%74

R & D%12

Engineer%31

Others %57

HEMA ENDUSTRI TURNOVER BY PRODUCTHEMA ENDUSTRI TURNOVER BY PRODUCT

2014

HEMA ENDUSTRI TURNOVER BY TERRITORYHEMA ENDUSTRI TURNOVER BY TERRITORY

2014

HEMA ENDUSTRI HEMA ENDUSTRI -- GLOBAL SALESGLOBAL SALES

HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises

Felixstove, UK

Augusta, USA

Nuevo Laredo,,MEXICO

Mumbai, IndiaPurch. Office

Hangzhou, ChinaPurch. Office

Almedia, Brasil

HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy y PremisesPremises

Arnsberg, Germany

Sao Paolo, Brasil

HEMA ENDUSTRI WAREHOUSES & PURCHASING OFFICES

HATTAT HOLDING HATTAT HOLDING -- ÇÇerkezkerkezkööy Premisesy Premises

AUTOMOTIVE COMPANIES

SYMBOL X 35MEGANE II CLIO III  BC 85 FLUENCE L38 MEGANE III  B32  

DUSTER

DOBLO ALBEA MINI CARGO PALIO LINEA

TRANSIT TRANSIT CONNECT    TOURNEO COURIER

Joint Venture with TRW since 1996

DOBLOPALIO

PEUGEOT J10

“A Breaking System Specialist” since 1996

TRANSIT CONNECT            TOURNEO COURIER                  TRUCK

MEGASTAR

LUBLIN Z160mCLIO 4

Brands

Hattat Garden

Hattat Garden Series Tractors;

Economic fuel consumption

Special Dimension

Automatic lift

Hydraulic brake

Hattat Compact

Hattat Compact Tractors;

Appropriate transportation and field work

With different transmission alternatives

With low fuel consumption

Ergonomic platform

Automatic lift with features to meet the different expectations.

Hattat Farm

Hattat Farm Tractors;

High engine power.

With low fuel consumption

Large Cabin and the viewing angle

Large fuel tank

Long transmission life

HEMA ENDUSTRI PRODUCTSHEMA ENDUSTRI PRODUCTS

VALVESVALVES

PUMPSPUMPSLIFT COVERSLIFT COVERS4WD 4WD AXLESAXLES

ENGINE COMPONENTSENGINE COMPONENTSTRANSAXLESTRANSAXLES

STEERINGSTEERINGSYSTEMSSYSTEMS

POWERTRAIN SYSTEMS & COMPONENTSPOWERTRAIN SYSTEMS & COMPONENTS

Front Live Axles,

• ROBUST & MODULAR DESIGN.

• UP TO 100 HP TRACTOR APPLICATIONS, 55 KN STATIC LOAD.

• LIMITED SLIP DIFFERENTIAL WITH 45% LOCK RATIO.

• MODULAR THREE-PIECE AXLE WHICH OFFERS THE POSSIBILITY OF DIFFERENT

FLANGE-TO-FLANGE OPTIONS BY INTERCHANGEABLE AXLE HOUSING.

AXLESAXLES

1-CYLINDER BLOCK

2-CYLINDER HEAD

3-ADAPTOR PLATE

4-CRANKSHAFT

5-LUBRICATION PUMP

6-BALANCER UNIT

7-OIL SUMP

8-TIMING GEARS

ENGINE PRODUCTS & COMPONENTSENGINE PRODUCTS & COMPONENTS

Only Silver Medal Supplier for Engine Components in Europe for CAT !

HYDRAULIC SYSTEMS AND COMPONENTSHYDRAULIC SYSTEMS AND COMPONENTS

• Second Largest Gear Pump Supplier in Europe !

• One out of Every four Tractor manufactured in EU & US are equipped with HEMA Pumps !

• First Silent Helical Gear Pump Producer in the World !

• Largest Gear Pump in Single Section !

• Low noise & pulsation• Aluminum & cast iron body• Helical & spur gears• High efficiency• Available from 1.2 cc to 240 cc• Flexible design, international mounts & connections.• Integrated valve capabilities, priority flow divider

with relief valve

HEMA PUMPSHEMA PUMPS

•Enhanced spool metering performancefor improved control

•Comprehensive spool andcontrol options, Port Protection

•Parallel, tandem, series & mixed circuits •Conversion and individual relief valve options

HEMA VALVESHEMA VALVES

• Design & development of hydraulicLiftcover for worldwide agriculturalequipment manufacturers.

• Hydraulic and electronic liftcovers withdraft and position control.

• Design & development of hydraulicLiftcover for worldwide agriculturalequipment manufacturers.

• Hydraulic and electronic liftcovers withdraft and position control.

HEMA LIFTCOVERSHEMA LIFTCOVERS

HEMA STEERING SYSTEMSHEMA STEERING SYSTEMS

• FRONT AXLE LOAD FRONT AXLE LOAD 15001500 / 8500 KG/ 8500 KG

•• ROTATION RATIO 18,8:1 / 26,2:1ROTATION RATIO 18,8:1 / 26,2:1

•• WORKING TEMPWORKING TEMPEERATURE RATURE --4400°°C / 1C / 12200°°CC

•• MAX WORKING PRESSURE 170 BARMAX WORKING PRESSURE 170 BAR

HEMA STEERING SYSTEMSHEMA STEERING SYSTEMS

Bus & Coach Truck LT & Mini Bus

VEHICLES STEERED BY HEMAVEHICLES STEERED BY HEMA

STEERING BUSINESS FIGURESSTEERING BUSINESS FIGURES

Second Largest Steering Systems manufacuter in Europe !

New steering gear plant with220.000 Gear Capacity

12.500m²

Acquisition of ThyssenKrupp-Presta

NEW STEERING GEAR PLANTNEW STEERING GEAR PLANT

MANAGEMENT PLANNING & CONTROL SYSTEMMANAGEMENT PLANNING & CONTROL SYSTEMMANAGEMENT PLANNING & CONTROL SYSTEM

Version 6.0

RESOURCE PLANNINGRESOURCE PLANNING

The modules to be used wIth SAP;The modules to be used wIth SAP;

•• FI FI (FinancIal Accounting) (FinancIal Accounting) •• FA (Fixed Assets) FA (Fixed Assets) •• CO (Controlling) CO (Controlling) •• SD (Sales and Distribution) SD (Sales and Distribution) •• MM (Materials Management) MM (Materials Management) •• PP (Production Planning) PP (Production Planning) •• QM (Quality Management) QM (Quality Management) •• HR (Human Res.) HR (Human Res.) •• CS (Customer Service) CS (Customer Service) •• WM (Warehouse Management) WM (Warehouse Management)

•• SPECIAL DESIGNS FOR CUSTOMER REQUIREMENTSSPECIAL DESIGNS FOR CUSTOMER REQUIREMENTS

•• DESIGN STEPS COMPLYING WITH ISO/TS 16949 QUALITY SYSTEM REQUIREDESIGN STEPS COMPLYING WITH ISO/TS 16949 QUALITY SYSTEM REQUIREMENTS.MENTS.

•• APPLICATION OF PROTOTYPES IN PLACEAPPLICATION OF PROTOTYPES IN PLACE

•• PERFORMANCE AND DURABILITY TESTS IN HEMAPERFORMANCE AND DURABILITY TESTS IN HEMA

R&DR&D

PHDPHD : 2: 2

ENGINEER MSC.ENGINEER MSC. : 4 : 4

TECHNICIANTECHNICIAN : 13: 13

ENGINEERENGINEER : 53: 53

DRAFTMANDRAFTMAN : 18 : 18

TOTALTOTAL : 90: 90

R&D EmployeesR&D Employees

••PUMP RIGS PUMP RIGS ::44••HYDRAULIC LIFT COVER RIGS HYDRAULIC LIFT COVER RIGS :4:4••STEERING UNIT RIGS STEERING UNIT RIGS :3:3••VALVE RIGSVALVE RIGS :2:2••FATIGUE TEST RIGSFATIGUE TEST RIGS :1:1TRANSMISSION & AXLE TEST BENCHTRANSMISSION & AXLE TEST BENCH :1:1

R&D TEST CAPABILITYR&D TEST CAPABILITY

MEASURING AND TEST EQUIPMENTSMEASURING AND TEST EQUIPMENTS

• LABORATORY MEASUREMENT DEVICES (Various)• SALT SPRAY TEST BENCH (2 Chambers) • INTERNAL CLEANLINESS MEASUREMENT ROOM• PHYSICAL & CHEMICAL LABORATORIES

LeanLean

6 Sigma6 Sigma

•• Total Quality ManagementTotal Quality Management

•• Otonom MaintenanceOtonom Maintenance

•• Preventive MaintenancePreventive Maintenance

•• Just in Time ProductionJust in Time Production

•• KanbanKanban

•• 3 Master Black Belt 3 Master Black Belt

•• 22 Black Belt22 Black Belt

•• 25 Green Belt25 Green Belt

•• 184 Yellow Belt184 Yellow Belt

QUALITY SYSTEM APPLICATIONSQUALITY SYSTEM APPLICATIONS

More than 80 ongoing projects..More than 80 ongoing projects..

• ISO-TS 16949 – Automotive Management Systems

• ISO 14001 - Enviromental

• ISO 9001 - Management Systems

• OHSAS 18001 - Health and Safety

• AQAP 2110 - NATO Certification

• DAIMLER-MERCEDES CATEGORY “1”

• FORD Q1

• CATERPILLAR SQEP SILVER MEDAL

• AS9100 AVIATION QUALITY MANAGEMENT SYSTEM

ALL NECESSARY CERTIFICATION

QUALITY CERTIFICATESQUALITY CERTIFICATES

HEMA METAL FOUNDRYHEMA METAL FOUNDRY

HEMA METAL FOUNDRYHEMA METAL FOUNDRY

HEMA METAL FOUNDRYHEMA METAL FOUNDRY

KEY FIGURESKEY FIGURES

PLANT AREAPLANT AREA : 22.560 m: 22.560 m²²

PRODUCTION CAPACITYPRODUCTION CAPACITY : 60.000 ton /yr: 60.000 ton /yrWith additional moulding lines (2012)With additional moulding lines (2012) : 120.000 ton/yr: 120.000 ton/yr

CAST WEIGHT /Box for LINE 1CAST WEIGHT /Box for LINE 1 : app. max 350 kg: app. max 350 kgCAST WEIGHT /Box for LINE 2CAST WEIGHT /Box for LINE 2 : app. max 150 kg : app. max 150 kg (Engine Blocks, Axle Bodies, Gearbox & Housings etc.)(Engine Blocks, Axle Bodies, Gearbox & Housings etc.)

MATERIAL GRADES (ISO)MATERIAL GRADES (ISO) : EN GJL 20 : EN GJL 20 –– 30 30 -- DIN GG20DIN GG20--3030: EN GJS 40 : EN GJS 40 –– 70 70 -- DIN GGG40DIN GGG40--7070

HEMA METAL FOUNDRYHEMA METAL FOUNDRY

NEW ALUMINIUM FOUNDRY NEW ALUMINIUM FOUNDRY -- HPDC HPDC

ALUMINIUM FOUNDRY ALUMINIUM FOUNDRY -- HPDC HPDC

HEMA METAL FOUNDRYHEMA METAL FOUNDRY

•• MELTING :MELTING :•• 20 ton/20 ton/dayday MeltingMelting CapacityCapacity StackStack FurnaceFurnace, , StrikowestofenStrikowestofen•• 1600 kg/1600 kg/ladleladle InductionInduction FurnaceFurnace, , IndugaInduga

•• CapacityCapacity : 1500 ton/: 1500 ton/YearYear•• StrikowestofenStrikowestofen AutomaticAutomatic PouringPouring SystemsSystems

•• HPDC CASTING :HPDC CASTING :•• 1200 ton, 1200 ton, CastCast--MasterMaster USAUSA•• 1200 ton, IDRA, 1200 ton, IDRA, ItalyItaly, 2 , 2 unitsunits•• 900 ton, 900 ton, PrincePrince, , HollandHolland, 2 , 2 unitsunits•• 400 ton, 400 ton, BuhlerBuhler, , GermanyGermany

ALUMINIUM FOUNDRY ALUMINIUM FOUNDRY -- HPDC HPDC

HEMA METAL FOUNDRYHEMA METAL FOUNDRY

THANK YOU !THANK YOU !