enabling smart manufacturing through mom software · enabling smart manufacturing through mom...
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Enabling SmartManufacturing throughMOM softwareDr. Raffaello LeprattiVP - MOM Business Development & MarketingSiemens PLM Software
Realize innovation.Unrestricted © Siemens AG 2018
Unrestricted © Siemens AG 2018Page 2 Siemens PLM Software
Digitalization InitiativesWe’re all saying essentially the same thing
Smart Nation
Piano Industria 4.0Robot Revolution Initiative
Alliance Industrie du Futur
The Prime Minister's Industry 4.0 Taskforce
Plattform Industrie 4.0
Made Smarter Review
Industrial Internet Consortium
Made in China 2025
Unrestricted © Siemens AG 2018Page 3 Siemens PLM Software
The vision for Smart Manufacturing
Smart machinesSmart productsSmart logistics
Open,integrated and
communicative systems
Unrestricted © Siemens AG 2018Page 4 Siemens PLM Software
The vision for Smart Manufacturing
Smart machinesSmart productsSmart logistics
Open,integrated and
communicative systems
DIGITAL ENTERPRISE
Restricted © Siemens AG 2018Page 5 Siemens PLM Software
Leverage on collaboration to create synergies…
“Coming together isa beginning…”
“… Working togetheris success”
“…Keeping togetheris progress”
Henry Ford
Unrestricted © Siemens AG 2018Page 6 Siemens PLM Software
The barriers to next frontier manufacturing
VIRTUAL REALVIRTUAL REAL
Design andEngineering
ManufacturingEngineering ProductionCustomer Desire Service
MANUFACTURINGENGINEERING
SUPPLY CHAIN
PRODUCTION
Planning ProcessDefinition Automation
Production Systems
Operators
Software
Materials
MachineOEMs
Logistics
Start-ups
IT
ITEngineering
Inefficient production datasharing !
Ineffectiveclosed loop !
Single-purpose, inflexible, linearprocess !
Ineffective transformation of raw data intoactionable information !
Fragmented digitalinfrastructure !
Unrestricted © Siemens AG 2018Page 7 Siemens PLM Software
What if….
VIRTUAL REALVIRTUAL REAL
Design andEngineering
ManufacturingEngineering ProductionCustomer Desire Service
MANUFACTURINGENGINEERING
SUPPLY CHAIN
PRODUCTION
Planning ProcessDefinition Automation
Production Systems
Operators
Software
Materials
MachineOEMs
Logistics
Start-ups
IT
ITEngineering
Single-purpose, inflexible,linear process !
Ineffectiveclosed loop !
Change in mindset !Coupled logisticsand production !
Fragmented digitalinfrastructure ! Effective Closed
Loops
SmartConnection to
Cloud
Smart DataContextualization
Smart cross-departmentsintegration Smart Operations
Orchestration
Unrestricted © Siemens AG 2018Page 8 Siemens PLM Software
Manufacturing digitalizationThe widening gap in digital productivity
2001
TOP 5% PERFORMERS
REST OF THE INDUSTRY
Perc
ent I
ncre
ase
in la
bor p
rodu
ctiv
ity
2005 2009 2013 2018
+25%
Source: The future of productivity report, 2015, OECD
0
-10
10
20
30 The top 5%of companies aredominating the
economy by exploitingdigital competencies.
Source: It Pays To Be Smart, July 2017, MIT Technology Review
The Best Versus the Rest: The Global Productivity Slowdown, Divergence AcrossFirms And The Role of Public Policy, OECD Productivity Working Papers
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Shifting the Digital Twin from virtual to reality
Digital TwinProduct
Digital TwinProduction
Virtualproduct
Virtualproduction
RealproductionAutomation
Verification Validation
Specification Commissioning
ManufacturingOperationsManagementTotally IntegratedAutomation
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Enriching the Digital Twin through Smart Manufacturing
RealproductionAutomation
Smart orchestrationof manufacturing
operations
MOM as the digitalbrain of
manufacturingoperations
ManufacturingOperationsManagementSmartManufacturingTools Process
People
MOM
Unrestricted © Siemens AG 2018Page 11 Siemens PLM Software
Continuous improvement with the Digital Twin
Digital TwinProduct
Digital TwinProduction
Digital TwinPerformance
Virtualproduct
Virtualproduction
Realproduct
RealproductionAutomation
Continuous improvement
Insights from performance with MindSphere
Idealdelivery
Collaboration platform: Teamcenter
Verification Validation
Specification Commissioning
Unrestricted © Siemens AG 2018Page 12 Siemens PLM Software
Siemens commitment to digitalization
<1998 2000 2002 2005 2006 2008 2010 2012 2014 2016 2018
UGSMentor
TASSInfolytica
Solido
LMSTesis CD-adapco
Polarion
Vistagy PerfectCostingKineo
ORSI ELAN VRConnectIBS
Active Camstar Bentley
SIMATIC Totally Integrated Automation
AUTOMATION #1
SOFTWARE #1
Preactor
EAIApplicon
Nastran
Solid Edge
Tecnomatix
SDRC
UG Solutions
USDATA
Mendix
Unrestricted © Siemens AG 2018Page 13 Siemens PLM Software
The MOM evolution towards Smart Manufacturing
Stand-alone MES
Improvedmanufacturingexecution
’90s
Monolithic MOM
Manufacturingdigitalization
’00s
MOM for SmartManufacturing
Digital Enterprise& Industry 4.0
Today
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The role of MOM for Smart Manufacturing
Virtual product
Virtual production
Smart orchestrationof manufacturing and quality operationsSmart integration with PLM
Smooth design and engineering transferSmart data contextualization
with manufacturing information
Realproduct
ContextualizedData
Closed Loop Processesfor continuous and proactive improvements
Smart connection toMindSphere
Tools Process
People
MOM
Unrestricted © Siemens AG 2018Page 15 Siemens PLM Software
Transforming virtual production into efficiently orchestratedoperations
Take control ofproductionschedules,
execution andquality by
orchestratingthe completeoperations.
Unrestricted © Siemens AG 2018Page 16 Siemens PLM Software
Import BOM-BOP,generate EWIs,
improve productdesign andengineering
through feedbackfrom mfgt.operations
Closing the loop with contextualized data from the shop floor
Unrestricted © Siemens AG 2018Page 17 Siemens PLM Software
Ensuring quality excellence of the next-generation product
Evaluate theproduct quality
during execution tofeed information
back to the designand engineering
departments.
Unrestricted © Siemens AG 2018Page 18 Siemens PLM Software
Gaining visibility into production data and insights viamanufacturing intelligence technologies on MindSphere
Impactproduction KPIswith actionableinsights gainedfrom analysis of
real timeoperational data.
Unrestricted © Siemens AG 2018Page 19 Siemens PLM Software
Supporting digital transformation in the different industrie
F&B /CPG Chemicals Pharma Medical Devices
Automotive Electronics Semiconductors HE – SpecialMachinery
Aerospace &Defense
Unrestricted © Siemens AG 2018Page 20 Siemens PLM Software
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Ford F-150 XL
4,147,200 buildconfigurationsSource: consumerguide.com
Unrestricted © Siemens AG 2018Page 22 Siemens PLM Software
Addressing productioncomplexity
Flexible productionconcepts withAutomated GuidedVehicles (AGVs)
Unrestricted © Siemens AG 2018Page 23 Siemens PLM Software
Standardized and open system package
Complete automation,communication, andfunctional safety
Unrestricted © Siemens AG 2018Page 24 Siemens PLM Software
Flexible production concepts
Shortercommissioningand ramp-uptimes
Economicmanufacturingof different carmodels
Easy scalabilityof productioncapacity
Unrestricted © Siemens AG 2018Page 25 Siemens PLM Software
The essential role of MOM for digital industries
Tools Process
People
MOM
Machine/LineBuilder
Product Lifecycle
Plant Lifecycle
Unrestricted © Siemens AG 2018Page 26 Siemens PLM Software
Leveraging on the innovative and industry-specificMOM portfolio
Consolidatedplatform
Clear mapping ofproduct to industrysegment
CAMSTARSIMATIC IT
Preactor
QMSProfessional
ManufacturingIntelligence
MES
APS
QM
SEM
I
Innovativetechnologies
Unrestricted © Siemens AG 2018Page 27 Siemens PLM Software
Smart ManufacturingAn enterprise strategy – not only a matter of technology
Enabled byinnovativepartners
Think big – Startfocused – Scalefast
Driven by inspiredexecutives,realized byexperts
Re-thinkfinancial andstrategictargets
Unrestricted © Siemens AG 2018Page 28 Siemens PLM Software
Digitalization is no longer the future. It isalready here today…
…and we are implementing italongside our customers and partners.
Thank you for yourattention!
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