annexure-i - gujarat pollution control board

Annexure-I NABET-QCI Certificate

National Accreditation Board for Education and Training (Member - International Accreditation Forum & Pacific Accreditation Cooperation)

Institute of Town Planners India, 6th Floor, 4-A, Ring Road, I.P Estate, New Delhi-1 10 002, India Tel. • +9 11 -233 23 4 1 6, 417, 18, 419, 420, 421 ,423 E-mail : ceo.nabet@qcin.org Website : www.qcin.org

QCI/NABET/ENV/ACO/20/1552 Dec 03, 2020 To San Envirotech Pvt. Ltd. 401/402/423/424/324, Medicine Market, Opp Shefali Centre, Paldi Cross Road, Ahmedabad, Gujarat-380006

Sub.: Extension of Validity of Accreditation till March 02, 2021 - regarding Dear Sir/Madam In view of the outbreak of Corona Virus (COVID-19) and subsequent lockdown declared for its control vide order dated 24th March 2020, issued by Ministry of Home Affairs, Govt. of India, NABET hereby extends the Validity of your Accreditation till March 02, 2021. As soon as, NABET office opens/resumes its operation necessary action regarding issuance of certificate/extension of validity letters / other may be initiated, therefore, ACO to ensure their complete application with NABET, if applicable. Meanwhile, you may enclose this with your EIA reports along with the certificate/validity letter. The EAC/SEIAA/SEAC/Other are hereby requested to consider the same as a valid document for the preparation of EIA/EMP report. With best regards.

(A K Jha) Sr. Director, NABET

Annexure-II Copy of EC, CCA & CCA Compliance

(218th meeting of SEAC-Gujarat, Dated 05.12.2014) Page 88 of 92

30. Vinayak TMT Bars P Ltd.

Survey No : 25/1,25/2 & 24P Vill : Barot Na Mosampur Ta : Dehgam Dist : Gandhinagar

Table agenda

Project / Activity No.: 3(a) (c)

Chronology of EC Process:

EC issued by SEIAA vide letter number SEIAA/GUJ/EC/3(a)/196/2013 dated 17/07/2012

for expansion TMT Bars from 1450 TPM to 12000 TPM (increase by 9550 TPM) and

installation of two numbers of additional Induction Furnaces (each 10 TPH capacity).

Proponent submitted request letter for required amendment on 23/07/2013 regarding change in fuel from Natural Gas to Coal. .

The request for amendment was considered during the meeting dated 13/06/2014. During the meeting, the request was not considered by the committee and noted that environmental clearance was granted to the project after conducting public hearing and considering that use of coal instead of natural gas is likely to increase pollution potential of the unit.

Later on, proponent submitted letter dated 23/07/2014 clarifying that the proposed change of fuel is only for the Preheating furnace of Rolling Mill Plant.

The request for amendment was considered during the meeting dated 26/09/2014.

The project proponent presented that there are two separate sections in their unit viz. melting section and rolling mill section. They explained that they have not proposed any change in Melting section and proposed change of fuel in only for Pre-heating Furnace of Rolling Mill section. Committee did not accept their request considering integrated project involving use of Induction Furnace as well as Pre-heating Furnace.

Project proponent again submitted request for change in fuel vide their letter dated 18/11/2014.

(218th meeting of SEAC-Gujarat, Dated 05.12.2014) Page 89 of 92

Observations and Discussions:

Project proponent in their letter presented that their plant is divided into two parts, one is steel rolling mill other one is melting furnace (Induction furnace). Further they presented that both the activities are carried out in different sheds and not as an integrated projects. At this, the committee discussed that if steel rolling mill and melting furnace (Induction furnace) are considered as separate activity there is no point in amending the environmental clearance now as the Rolling mill part is not covered in purview of the EIA Notification in present context. However, the project proponent was asked to obtain necessary permissions for the proposed change of fuel from the GPCB.

GUJARAT POLLUTION CONTROL BOARDPARYAVARAN BHAVAN

Sector-10-A, Gandhinagar-382 010Phone : (079) 23226295Fax : (079) 23232156Website : www. gpcb.gov.in

No ground water shall be abstracted from bore well without permission fromCentral Ground Water Authority.Applicant shall comply with the all the conditions of EnvironmentClearance (EC) issued by Ministry of Environment, Forests& ClimateChange, New Delhi/State Level Environment Impact AssessmentAuthority, Gujarat 'dnder the provisions of the Environment ImpactAssessment Notification dated 1410912006 vide order no.SEIAA/GUJ/ECl3(a)ll96l20l3date.l7 /07 12013. In no case atry other activitywhich attracts prior EC shall be carried out.In no case any type of hazardous waste shall be procured for reuse/recycling orshall be reused/recycled/ utilized as raw material or for product manufacturingas raw material without prior permission of the Board under the Rule-g of theHazardous Waste antl Other wastes (Management and TransboundaryMoveryng|) Rules'2!{6. ), (llapplig{le) .,\L'lean Gulardt Green GularatISO - 9001 - 2008 & ISO - 14001 - 2004 Certified Organisation

lD-23678 Page 1 of 8

BYR.P.A.D.

In exercise of the power conferred under section-25of the Water (Preventionand Control of Pollution) Act-197 4, under section-2l of the Air (Prevention andControl of Pollution) Act-1981 and Authorization under rule 3(c) & 5(5) of theHazardous Waste and other wastes (Management and Trans boundary Movement)Rules'2016 framed under the E (P) Act-1986.This Board is empowered to grantCC&A.

And whereas Board has received consolidated consent application videNo.l83668Dated: 1511012020 for the consolidated consent and authorization (CC &A- Renewal) of this Board under the provisions / rules of the aforesaid Acts. Consent& Authorization is hereby granted as under.

CONSENTS AND AUTHORISATION:(Under the provisions / rules of the aforesaid environmental acts)To,M/s. Vinayak TMT Bars Pvt. Ltd.,S.No.25l1, 2 & 24[P,Barot NaMosampur,BayadRoad,Post: Sampa,Tal: -Dehgam, Dist: - Gandhinagar.

1. Consent OrderNo: aU*f-t tOSOg, Date of Issue: - lSllll2}2}l.l The consent shall be valid up to 14110/2025tnder Water Act- 1974 for the use

of outlet for the discharge of treated effluent, under the Air Act- 1981 for airemission Authorization under Environment (Protection) Act, 1986 forhazardous waste management and to operate industrial plant for manufacture ofthe follow oducts:

Sr. No Product Maximum Quantity12,0O0MT/IvIonthI ' TMT Bars

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Management of Solid Waste generated from industrial activities shall be as per

Solid Waste Management Rules-2016 (solid waste as defined in Rule-3 (46)

and has to comply with the guidelines published time to time by the Central

Pollution Control Board, New Delhi. (if applicable).Applicant shall comply with the provisions of the Plastic Waste Management

Rules'2016 and has to comply with the guidelinb's published time to time by the

Central Pollution Control Board, New Delhi. (if applicable).Applicant shall comply with the provisions of the E-Waste Management

Rules'2016 and has to comply with the guidelines published time to time bythe Central Pollution Control Board, New Delhi. (if applicable).Applicant shall comply with the provisions of the Construction and DemolitionWaste Management Rules-2016 and has tu comply with the guidelines

published time to time by the Central Pollution Control Board, New Delhi' (ifapplicable).

CoNDITIONS UNDER WATER (PREVENTION AND CONTROL OF

POLLUTION) ACT-1974:The water consumption shall be as under:

Sr.No.

Total Domesticwater consumption

Total IndustriaFwaterconsumption

Total waterConsumption

1 66,000Lit/day 1,84,OOOliVday 2,50,000Lit/day

There shall be no generation of industrial effluent from manufacturingprocesses and other ancillary operations.The quantity of domestic waste water (sewage) generation shall not exceed

12,000 LitlDay.Sewage shall be disposed of through septic tank/soak pit system.

CONDITIONS UNDERAIR (PREVENTION AND CONTROL OFPOLLUTION) ACT-1981:The following shall be used as fuel in utilities.

Sr. No. Utilities Fuel Total Max.QuantityI Re-Heating Fumace Coal 25MTlDay2 Induction Fumace Electricity3 D.G Set HSD 140 Litrelhr

The applicant shall install & operate air pollution contol system in order toachieve norms prescribed herewith.The flue gas emission through stack attached to following utilities shallconform to the following standards:

GPCB ID-23678 Page 2 of 8

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:ffi\t17

GUJARAT POLLUTION CONTROL BOARDPARYAVAHAN BHAVAN

Sector-10-A, Gandhinagar-382 010Phone : (079) 23226295Fax : (079) 23232156Website : www.gpcb.gov.in

There shall be no process gas emission from the manufacturing activities as

well as any other ancillary industrial operations.There shall be noodorous gaseous emission causing odour nuisance or fugitiveemission. Adequate measures shall be taken thereof.Stack monitoring facilities like port hole, platform/ladder etc., shall beprovided with stacks/vents Chimney in order to facilitate sampling of gases

being emitted into the atmosphere.The concentration of the following parameters in the ambient air within thepremises of the industry and a distance of l0meters from the source) other thanthe stack/vent) shall not exceed the following levels. Applicant shall complywith the National Ambient Air Quality Standards notified by Central PollutionControl Board, New Dglhi time to time under the provision of the Environment(Protection) Act-1986 for all the parameters.

ean uJara en uJaraISO - 9001 - 2008 & ISO - 14001 - 2004 Certified Organisation

GPCB ID-23678 ' Page 3 of8

Stack AttachedTo

StackHeight

Air PollutionControl System

ParameterPermissible

IInductionFurnaces

30 meterSuction hood &

Bag filter ParticulateMatter

SozNO*

150mg/NM3100 ppm50 ppm

2ReheatingFurnaces

3 0 meterBag filter

JD.G Set (140

KvA) 1l meter

** D.G set stack height shall be 06meter or minimum height of stack providedwith each of the generator set shall be H : h +0.2 (KVA)I/2 , where H:Totalstack height in meter, h: height of the building in meter where or by the side ofwhich the generator set is installed., whichever is less.

Particulatematter

(size less

than 10

micron)-PM ro

Particulatematter

(size less

than 2.5micron)-PM z.s

SulphurDioxide(so,

NitrogenDioxide(NO'

Parameter

PermissibleLimit Annual pglm3

60 40pg/m3 pg/m3

100pE/m3 pilm3

60pglm3

80 80pg/m3

Industrial/Residential,rural andother areas

Permissible Limit24-[Irs. Average

60pg/m3

40pelrrf pilm3

20pdm'

30Permissible LimitArpual

60pilmt pglm'

80pglmt

80Permissible Limit24-IIrs. Average

100pg/m'

Ecologicallysensitivearea(notifiedby CentralGovemment

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The applicant shall provide portholes, ladder," platform etc at chimney(s) formonitoring the air emissions and the same shall be open for inspection to/and

for use of Board's staff. The chimney(s) vents attached to various sources ofemission shall be designed by numbers such as S-1, S-2, etc. and these shall be

painted,/ displayed to facilitate identification.The Industry shall take adequate measures for control of noise levels from its

own sources within the premises so as to maintain ambient air quality standards

in respect of noise to less than 75 dB(A) during day time and 70 dB(A) duringnight time. Daytime is reckoned in between 6 a.m. and l0 p.m. and nighttime is

reckoned between l0 p.m. and 6 a.m.D.G Set standards: - The flue gas emission through stack attached to D.G Set

shall conform to the following standards.a. The minimum height of stack provided with each of the generator set

shall be 11 : tr +0.2 (KVA) r/2, where H:Total stack height in meter, h:height of the building in meter where or by the side of which the

generator set is installed.b. Noise from D.G.Set shall be controlled by providing an acoustic

enclosure or by keating the room acoustically, at the users end.

c. The acoustic enclosure or acoustic treatment of the room shall be

designed for minimum 25 dB (A) insertion loss or for meeting theambient noise standards, whichever is dii the higher side (if the actualambient noise is on the higher side, it may not be possible to check theperformance of the acoustic enclosure/. acoustic treatment. Under such

circumstances the performance may be checked for noise reduction up toactual ambient noise level, preferably, in the night time).Themeasurement for insertion loss may be done at different points at 0.5 mfrom the acoustic enclosure/room, and the averaged.

d. The D.G.Set shall be provided with proper exhaust muffler withinsertion loss of minimum 25 dB (A).

e. All efforts shall be made to bring down the noise level due to theD.G.Set, outside the premises within the ambient noise requirements byproper sitting and control measure.

f. Installation of D.G.Set must be strictly in compliance with therecommendations of the D.G.Set manufacturer.

g. A proper routine and preventive maintenance procedure for D.G.Setshould be set and followed in consultation with the D.G.Set manufacturewhich would help prevent noise level of the D.G.Set from deterioratingwith use.

The applicant shall install & operate air pollution control equipment veryefficiently and continuously so that the gaseous emission always conforms tothe standards specified in conditions above.

GPCB ID-23678 Page 4 of8

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\tr7'GPCB

Sector-10-A, Gandhinagar-382 010Phone : (079) 23226295Fax ; (079) 23232156Website : www.gpcb.gov.in

GENERAL CONDITIONS: -Any change in personnel, equipment or working conditions as mentioned in theconsents form/order should immediately be intimated to this Board.Whenever due to accident or other unforeseen act or ever, such emissions occuror is apprehended to occur in excess of standards laid down such informationshall be forthwith reported to Board, concemed Police Station, Office ofDirectorate of Health Service, Department of Explosives, Inspectorate ofFactories and local body. In case of failure of pollution control equipments, theproduction process connected to it shall be stopped. Remedial actions/measuresshall be implemented immediately to bring entire situation normal.In order to enable the board to perform its functions of ascertaining thestandards of effluent laid down by it for the discharge of the effluent under theconditions of this order are complied with by the company while causingdischarge of effluent, the applicant shall have to submit every month theanalysis report of the sgmples of effluent got collected and analyzed by one ofthe laboratories recognized by the state Board.The Environmental audit shall be carried out yearly and the environmentalstatements pertaining to the previous year shall be submitting to this StateBoard latest by 30th September every year.The Board reserves the right to review and/or revoke the consent and/or makevariations in the conditions, which the Board deems, fit in accordance withSection 27 of the Act. ,.;

In case of change of ownership/management the name and address of the newowners/partners/directors/proprietor should immediately be intimated to theBoard.AUTHORISATION TINDER IIAZARDOUS & OTIIER WASTES(MANAGEMENT & IIANDLING & TRANS BOUNDRY MOVEMENT)'RULES-2016:FORM FOR GRANT:OR RENEWAL OF AUTHORISATION TO THEOCCUPIERS, RECYCLERS, REPROCESSORS, REUSERS, USER ANDOPERATORS OF DISPOSAL FACILITIES1. Number of authorization AWH-110368and date of issue:18/1112020.2. Reference ofapplication nol83668and date 1511012020.3. Occupier/ Operator of M/s.Vinayak TMT Bars P\,1. Ltd., S. No. 2511,2

& 241P, Barot N4 Mosampur, Bayad Road, Sampa, Tal: - Dehgam, Dist:- Gandhinagaris hereby granted an authorization based on the signedinspection report for generation, collection, storage, transport, disposalfacilities as under:

Clean Gujarat Green GujaratISO - 9001 - 2008 & ISO - 14001 - 2004 Certified Organisation

GPCB ID-23678 Page 5 ofS

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Sr.No.

Type of HazardousWaste

Categoryas per theSchedules

Quantlty Authorized mode

1 Used Oil5.Ll

Schedule-I600Liter/

Collection, Storage,Transportation, Disposalby selling to Registered/authorized Re-refi ners.

Emptybarrels/containers/liners contaminatedwith hazardouschemicals /wastes

33.USchedule-I

400Kg/Year

Collection, Storage,transportation and

disposal by Selling toauthorizeddecontamination fac

The authorization shall be valid for a period of l4ll0/2025.The authorization is subject to the following general and specific

conditions.

A. GENERAL CONDITIONS OF AUTHORISATION:

I . The authorized person shall comply with the provisions of the Environment(Protection) Act, 1986, and the rules made lhere under.

2. T\e authorization or its renewal shall be produced for inspection at the

request of an offrcer authorized by the State Pollution Control Board.

3. The person authorized shall not rent, lend, sell, transfer or otherwise

transiort the hazardous and other wastes elbept what is permitted through

this authorization.4. Any unauthorized change in personnel, equipment or working conditions as

mentioned in the application by the person authorized shall constitute a

breach of his authorization.5. The person authorized shall implement Emergency Response Procedure

(ERP) for which this authorization is being granted considering all site

specific possible scenarios such as spillages, leakages, fire etc' and theirpossible impacts and also carry out mock drill in this regard at regularinterval of time;

6. The person authorized shall comply with the provisions outlined in the

Cenhal Pollution Control Board guidelines on "Implementing Liabilities forEnvironmental Damages due to Handling and Disposal of Hazardous Wasteand Penalty"

7. It is the duty of the authorized person to take prior permission of the StatePollution Control Board to close down the facility.

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ffi\t17GPCB

Sector-10-A, Gandhinagar-382 010Phone : (079) 23226295Fax : (079) 23232156Website : www.gpcb.gov.in

8. The imported hazardous and other wastes shall be fully insured for transit as

well as for any accidental occurrence and its clean-up operation.9. The record of consumption and fate of the imported hazardous and other

wastes shall be maintained.l0.The hazardous and other waste which gets generated during recycling or

reuse or recovery or pre-processing or utilization of imported hazardous orother wastes shall be treated and disposed of as per specific conditions ofauthorization.

ll.The importer or exporter shall bear the cost of import or export andmitigation of damages if any.

l2.An application for the renewal of an authorization shall be made as laiddown under these Rules.

l3.Any other conditions for compliance as per the Guidelines issued by theMinistry of Environment, Forest and Climate Change or Central PollutionControl Board from time to time.

14. Annual return shall be filed by June 30th for the period ensuring 3lst Marchofthe year.

B. Specific conditions:

l The waste generator shall be totally responsible for (i.e. collection, storage,encapsulation. incineration, treatment, transportation and ultimate disposal)of the wastes generated.

2. Records of waste generation, its management and annual retum shall besubmitted to Gujarat Pollution Control Board in Form - 4 by 30th day ofJune of every year for the preceding period April to March.

3. In case of any accident, details of the same shall be submitted in Form -l I

to Gu-iarat Pollution tontrol Board.4. As per "Public Liability Insurance Act - 9l "company shall get Insurance

Policy. il applicable.5. Empty drums and containers of toxic and hazards material shall be treated

as per Standard Operating Procedure published by the Central PollutionControl Board, New Delhi. Records of the same shall be maintained and

forwarded to Gujarat Pollution Control Board regularly.6. Unit shall take all concrete measures to show tangible results in waste

generation, reduction, avoidance, reuse and recycle. Action taken in thisregards shall be submitted within three months and also along with Form-4.

7. Industry shall have to display the relevant information with regard tohazardous waste as indicated in the Courts Order in W.P. No.657 of 1995-

dated 14ft October-2016.

Clean Gujarat Green GujaratISO - 9001 - 2008 & ISO - 14001 - 2004 Certified Organisation

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8. Applicant shall obtain membership of authorized operational (active)

TSDF/ CHWIF or authorized hazardous waste featment and disposal

facility (as applicable to the nature of wastes) within a period of 90 days

without fail. In case of closure of existing facility, a copy of the

membership of active facility shall be submitted to the Board seeking

amendment in the authorization.

For and on behalf ofGujarat Pollution Control Board

a!(Dipali Tank)

Environment Engineer

NO.GPCB/CCA-GNR-57 l (3) ltD-2367 8l Date: 11112020

Issued to:-M/s. Vinayak TMT Bars Pvt. Ltd.,S.No.25l1, 2 & 24lP,Barot Na Mosampur,BayadRoad,Post-Sampa,Tal: -Dehgam, Dist: - Gandhinagar.

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GUJARAT POLLUTION CONTROL BOARDPABYAVARAN BHAVAN

sector-10-A, Gandhinagar-382 010Phone : (079) 23226295Fax : (079) 23232156Website : www.gpcb.gov.in

ffi\tr17GPCB

BY R.P.A.D.AMENDMENT OF CONSOLIDATED CONSENT AND AUTHORIZATION

(cc&A)NO.GPCB/CCA-GNR-57I(3)I[D-23678| lDate: 11212020

To,M/s. Vinayak TMT Bars Pvt. Ltd.,S. No.25l1, 2 & 24tP, Barot Na Mosampur,Bayad Road, Mosampur,Tal:-Dehgam,Dist:- Gandhinagar.

Sub: Amendment of Consolidated Consent and Authorization (CCA).Ref: 1) Your Application No.182503, dated-O7110/2010

2) Consolidated Consent & Authorization (CCA) No.AWH-75733dated 2710112016 and CCA-Amendment No. A-8273ldated:2U1212016.

3) CTB-Amendment No. 102305 dated: 28/0612019.Sir,

This Board has issued Consolidated Consent & Authorization (CCA) AWH-75733 vide letter no: GPCB/CCA-GNR-571(2)llD-236781346614dated: 2610212016

and CCA-Amendment A-82731 vide letter no: GPCB/CCA-GNR-571(2)/ID-236781358512 dated:2lll2l20l6. This Board has also issued CTE-Amendment no-102305 vide letter no. GPCB/ECA-GNR-571(2)llD:236781511638 dated2S/06/2019.

The Board has received consolidated consent application vide No.182503,dated- 07110/2020for the amendment of consolidated consent and authorization underthe provisions the Water (Prevention and Control of Pollution) Act-197 4, Air(Prevention and Control of Pollution) Act-1981 and Authorization under theHazardous Waste and other wastes (Management and Trans boundary Movement)Rules '2016 framed under therE (P) Acr1986.

Now Consents& Authorization Amendment is hereby granted as under.

1. CCA-Amendment No.182503 Issue date. lEllll}O202. The consent shall be valid up to l2l02l202lfor the use of outlet for the discharge

of treated effluent & air emission and to operate industrial plant for manufactureof the follo items / ducts:

Clean Gujarat Green GujaratCpCe tED:8901 - 2008 & ISO - 14001 - 2004 Certified Organisation'age 1 of 4

Maximum Quantity after expansionSr.No.

Produdt

30,000 MT/MonthI TMT BarsNote: l) Unit shall manufacture proposed product quantlty without increase inmelting quantrty i.e. induction fumace. 2) Required billets/ingots for proposedproduction shall be purchased from market. 3) Only reheating activity shall be

carried out with modi roductionosedexistin furnace forre hea

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3. Read with the condition no.2.2of CCA order, the quantity of the domesticwastewater to be generated is amended and shall not exceed 14,000 LiterlDay.

4. In condition no. 2.3 of CCA order disposal of domestic wastewater shall beamended and shall read as under: --Sewage shall be treated separately to conform to the following standards and shallbe utilized for lantation/ ard within lSeS.

5. Flow meters shall be installed at bore well inlet of STP, outlet of STP and at reuseline and records shall be maintained.

6. Read with the condition no. 3.1 of CCA order, the following shall be used as fuelin utilities :

Sr. No Fuel utiliries Total Max.Quantityafter expansion

I Pulverized Coal Re-Heating Fumace 57 MT/Day2 HSD D.G.Sets 100 Liter/HrJ Electricitv Induction Furnace

7. Read with the condition no.3.3of CCA order, The flue gas emission through stackattached to foll utilities shall conform to the followin standards:

Parameter Permissible LimitpH 6.5 -9.0BOD ( 5 days at 20o C ) Less than 20 mg/lTotal Suspended Solids Less than 50 me/lFecal Coliform(MPN/ 1 00ml) Less than 1000

Sr. No.Stack Attached

ToStack Height APCM Parameter

PermissibleLimit

Existin

I Re-HeatingFurnace

30meterBag Filters

2InductionFumace

3OmeterB Filters

Hood &

3D.G.Set (140

KVA I I meter

ParticulateMatters02NOx

150mgA.{M3100 ppm50 ppm

P osed

I D.G.Set(400KVA) l1 meter

ParticulateMatters02NOx 50 m

mgNM3100 ppm

* GD sset klac eh shal eb 80 meght te or r mrntmum fo stack o dedght wlthpreach fo th l2e enerator set shal b +e H h 0 2 A hw(K Here) T talo tas kc elh tghn meter he t fo the ulbgh n ln eterm whb ere or b the s ed fo wv h ch theenera rto etS s 1nstal ed hiw evch 1Ser e Ss

GPCB ID-23678Page2 of 4

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\/A-,4\r.YI-i'Y\tr7'

Sector-1 0-A, Gandhinagar-382 010Phone : (079) 23226295Fax : (079) 23232156Website : www.gpcb.gov.in

8. There shall be no process gas emission from the manufacturing activities as wellas any other ancillary industrial operations.

9. The hazardous waste table mentioned at condition no. 5.2 ofCCA order is herebvIaced with followin hazardous wastes table:'

The applicant shall comply with the following addilir-rnal conditionsThe water consum on shall be as under:

10.2 Applicant shall strictly comply with notarized undertaking dated0311112020 that as per IIon. NGT order No. 5512019 dated 1210212020 yonshall obtain Environment Clearance before cutoff d ate i.e. 1210212021 foradditional production and if faited; you shatl self-close plant foradditional production.

10.3 Applicant shall maintain separate records of ingot&/billets purchasedfrom market.

10.4 Applicant shall maintain records of electricity consumption for meltingfurnace.

10.5 Applicant shall obtain prior permission of Ground Water Authority forwithdrawal of ground water/use of bore wells.

10.6 Applicant shall comply with the all the con'dition:; of Environment Clearance(EC) issued by Ministry of Environment, Forests& Climate Change, NewDelhi/State Level Environment knpact Assessment Authority, Gujarat underthe provisions of the Environment Impact Assessment Notification datedI 4/09 12006 vide order no. SEIAA,/GU J lEClS(a)l 196l20l3date.l7 /07 12013. tnno case any other activity which attracts prior EC shall be carried out.

Clean Gujarat Green GujaratISO - 9OO1 - 2008 & ISO - 14001 - 2004 Certified Organisation

Sr.No.

WasteDescription

CategoryOf Waste

Disposal Method

Empty Barrels/Contailers/LinersContaminatedWith HazardousChemicals/Wastes

33.t/Schedule- I

Collection, Storage,Transportation andDisposal by sell outregistereddecontaminationfacility

2 Used Oil 5.|Schedule-1

TotalQuantity

afteramendmerI

1000LiterNear

400Kg/Year'

Collection, Storage,transportation and

.disposal by Sell outregistered recycler

Sr. No.Total Domestic

water corsumptionTotal lndustrial water

consumptionTokl water

Consumption1 69,000 Litlday 1,96,000 Litlday 2,65,000Lit/day

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10.7 In no case any type ofhazardous waste shall be procured for reuse/recycling or

.t utt U" t"rr"Ali""y"t"al utilized as raw material or for product qanyflc{{Cas raw material *itfroui ptlot permission of the Board under the Rule-9 of the

Hazardous Waste and Other wastes (Management and Tran boundary

Movement) Rules'2016. )' (If applicable)

10.g M*ug"-"rrt of Solid wasti ge;rate! from industrial activities shall be as per

Solid waste Management Rriles-2016 (solid waste as defined in Rule-3 (46)

and has to "o-pty

*ith the guidelines published time to time by the Central

Pollution Control Board, New Delhi' (if applicable)'

10.g A6ii;; shall comply with the provisions.of.the plastic waste Management

Rules,20l6andhastocomplywiththeguidelinesp.ubtistred.timetotimebythe Central Pollution Control Board, New D0lhi' (if applicable)'

10.10 Applicant shall comply with the provisiglt.:f the E-Waste Management

Rules,2016 and has 6 compty wittr the guidelines published time to time by

the Central Pollution Conhol Board, New Delhi' (if applicable)'

10.1 I Applicant shall comply with the nr91si-ons .

of the Construction and

Demolition Waste M'anagement Rulei-2016 and has to comply with the

g"iaam''publishedtimet-otimebytheCentralPol.lutionControlBoard,New6ethi. 1if aPPlicable).

1 1. The otirer 'conditionsof this consolidated consent & Authorization (ccA)

AwH-7s733 vide letter no: GPCB/CCA-GNR-571(2)/ID-23619!:1!9t.4

datedi26/0212016andCCA-Amendment4-82731videletterno:GPCB/CCA-GNR-571(2)/ID-23678/3585|2dated:21/72/20l6shallremainunchanged.

For and on behalf ofGujarat PollutionControl Board

nIw__...-

@ipali Tank)Unit Head

Outward No:574458,07/12/2020

Annexure-III Copy of CGWA Application

Annexure-IV Request letter to RO, MoEF&CC, Bhopal for

issuance of CCR

Annexure-V Photographs of the Site

Photographs of the Plant

Project is located at Survey No. 35, 36/1 & 37 (Old Survey no. 25/1, 25/2 &

24/P), Barot na Mosampura, PO: Sampa, Bayad Road, Tal: Dahegam,

Dist: Gandhinagar

Main Gate

Bird view of the plant

Stack with APCM

Induction Furnace-I

Induction Furnace-II

Greenbelt

Annexure-VI

Land Possession Documents

(Copy of 7 & NA order)

Annexure-VII Health Report of Workers

Annexure-VIII Undertaking from Consultant and Project

Proponent

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UNDERTAKING

I, Dr. Mahendra Sadaria, EIA Coordinator of M/s. San Envirotech Pvt.

Ltd. located at 424, Medicine Market, Paldi Cross Road, Paldi, Ahmedabad

undertake that;

I undertake that, prescribed TORS have been complied with and the data

submitted is factually correct.

I hereby declare that, what is stated herein-above is true to the best of my

knowledge and same I believed to be true.

Date: 19/08/2020

Place: Ahmedabad

Name: Dr. Mahendra Sadaria

Designation: EIA Coordinator

Annexure-IX Copy of Terms of Reference (ToR)

File No.SIA/GJ/201111/2020

Goverment of India

State Level Environment Impact Assessment Authority

Gujarat

M/s VINAYAK TMT BARS PVT. LTD.

Survey No. 35, 36, 37, Barot na Mosampur, Po. Sampa, Bayad Road, Tal. Dahegam, Dist.

Gandhinagar,

Gandhinagar-382305

Gujarat

Tel.No.02716-296251; Email:purchase@vinayaktmtbars.com

Sub. Terms of Reference to the Secondary Metallurgical project by M/s. Vinayak TMT

Bars Pvt. Ltd., Survey No. 35, 36 & 37 (Old no. 25/1, 25/2, 24/p), Barot na Mosampur, Po:

Sampa, Bayad Road, Tal. Dahegam, Dist. Gandhinagar

Dear Sir/Madam,

This has reference to the proposal submitted in the Ministry of Environment, Forest

and Climate Change to prescribe the Terms of Reference (TOR) for undertaking detailed EIA

study for the purpose of obtaining Environmental Clearance in accordance with the provisions of

the EIA Notification, 2006. For this purpose, the proponent had submitted online information in the

prescribed format (Form-1 ) along with a Pre-feasibility Report. The details of the proposal are

given below:

1. Proposal No.: SIA/GJ/IND/58031/2020

2. Name of the Proposal: Secondary Metallurgical project by M/s. Vinayak

TMT Bars Pvt. Ltd.

3. Category of the Proposal: Industrial Projects - 1

4. Project/Activity applied for: 3(a) Metallurgical industries (ferrous & non

ferrous)

5. Date of submission for TOR: 03 Nov 2020

Date : 05-11-2020

Shri S. M. Saiyad

( Addl. Secretary (Environment) )

Office : Forests and Environment Department, Government of Gujarat, Block No. 14, 8th

Floor, New Sachivalaya, Gandhinagar-382010

Phone No : 296251 Mobile : 9879625505

Email id : msseiaagj@gmail.com

Note : This is auto tor granted letter.

In this regard, under the provisions of the EIA Notification 2006 as amended, the Standard TOR

for the purpose of preparing environment impact assessment report and environment

management plan for obtaining prior environment clearance is prescribed with public consultation

as follows:

STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FOR PROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

3(a):STANDARD TERMS OF REFERENCE FOR CONDUCTINGENVIRONMENT IMPACT ASSESSMENT STUDY FORMETALLURGICAL INDUSTRIES (FERROUS & NON FERROUS)PROJECTS AND INFORMATION TO BE INCLUDED IN EIA/EMPREPORT

A. STANDARD TERMS OF REFERENCE (TOR)

1) Executive Summary

2) Introduction

i. Details of the EIA Consultant including NABET accreditation

ii. Information about the project proponent

iii. Importance and benefits of the project

3) Project Description

i. Cost of project and time of completion.

ii. Products with capacities for the proposed project.

iii. If expansion project, details of existing products with capacities and whether adequate landis available for expansion, reference of earlier EC if any.

iv. List of raw materials required and their source along with mode of transportation.

v. Other chemicals and materials required with quantities and storage capacities

vi. Details of Emission, effluents, hazardous waste generation and their management.

vii. Requirement of water, power, with source of supply, status of approval, water balance diagram,man-power requirement (regular and contract)

viii. Process description along with major equipments and machineries, process flow sheet(quantative) from raw material to products to be provided

ix. Hazard identification and details of proposed safety systems.

x. Expansion/modernization proposals:

a. Copy of all the Environmental Clearance(s) including Amendments thereto obtained forthe project from MOEF/SEIAA shall be attached as an Annexure. A certified copy of thelatest Monitoring Report of the Regional Office of the Ministry of Environment and Forestsas per circular dated 30th May, 2012 on the status of compliance of conditions stipulatedin all the existing environmental clearances including Amendments shall be provided. Inaddition, status of compliance of Consent to Operate for the ongoing Iexisting operationof the project from SPCB shall be attached with the EIA-EMP report.

STANDARD TERMS OF REFERENCE (TOR) FOR EIA/EMP REPORT FORPROJECTS/ACTIVITIES REQUIRING ENVIRONMENT CLEARANCE

b. In case the existing project has not obtained environmental clearance, reasons for nottaking EC under the provisions of the EIA Notification 1994 and/or EIA Notification2006 shall be provided. Copies of Consent to Establish/No Objection Certificate andConsent to Operate (in case of units operating prior to EIA Notification 2006, CTE andCTO of FY 2005-2006) obtained from the SPCB shall be submitted. Further, compliancereport to the conditions of consents from the SPCB shall be submitted.

4) Site Details

i. Location of the project site covering village, Taluka/Tehsil, District and State, Justificationfor selecting the site, whether other sites were considered.

ii. A toposheet of the study area of radius of 10km and site location on 1:50,000/1:25,000 scaleon an A3/A2 sheet. (including all eco-sensitive areas and environmentally sensitive places)

iii. Details w.r.t. option analysis for selection of site

iv. Co-ordinates (lat-long) of all four corners of the site.

v. Google map-Earth downloaded of the project site.

vi. Layout maps indicating existing unit as well as proposed unit indicating storage area, plantarea, greenbelt area, utilities etc. If located within an Industrial area/Estate/Complex, layoutof Industrial Area indicating location of unit within the Industrial area/Estate.

vii. Photographs of the proposed and existing (if applicable) plant site. If existing, showphotographs of plantation/greenbelt, in particular.

viii. Landuse break-up of total land of the project site (identified and acquired), government/private - agricultural, forest, wasteland, water bodies, settlements, etc shall be included. (notrequired for industrial area)

ix. A list of major industries with name and type within study area (10km radius) shall beincorporated. Land use details of the study area

x. Geological features and Geo-hydrological status of the study area shall be included.

xi. Details of Drainage of the project upto 5km radius of study area. If the site is within 1 kmradius of any major river, peak and lean season river discharge as well as flood occurrencefrequency based on peak rainfall data of the past 30 years. Details of Flood Level of theproject site and maximum Flood Level of the river shall also be provided. (mega green fieldprojects)

xii. Status of acquisition of land. If acquisition is not complete, stage of the acquisition processand expected time of complete possession of the land.

xiii. R&R details in respect of land in line with state Government policy

5) Forest and wildlife related issues (if applicable):

i. Permission and approval for the use of forest land (forestry clearance), if any, andrecommendations of the State Forest Department. (if applicable)

ii. Landuse map based on High resolution satellite imagery (GPS) of the proposed site delineatingthe forestland (in case of projects involving forest land more than 40 ha)

iii. Status of Application submitted for obtaining the stage I forestry clearance along with lateststatus shall be submitted.

iv. The projects to be located within 10 km of the National Parks, Sanctuaries, Biosphere Reserves,Migratory Corridors of Wild Animals, the project proponent shall submit the map dulyauthenticated by Chief Wildlife Warden showing these features vis-à-vis the project locationand the recommendations or comments of the Chief Wildlife Warden-thereon

v. Wildlife Conservation Plan duly authenticated by the Chief Wildlife Warden of the StateGovernment for conservation of Schedule I fauna, if any exists in the study area

vi. Copy of application submitted for clearance under the Wildlife (Protection) Act, 1972, to theStanding Committee of the National Board for Wildlife

6) Environmental Status

i. Determination of atmospheric inversion level at the project site and site-specific micro-meteorological data using temperature, relative humidity, hourly wind speed and directionand rainfall.

ii. AAQ data (except monsoon) at 8 locations for PM10, PM2.5, SO2, NOX, CO and otherparameters relevant to the project shall be collected. The monitoring stations shall be basedCPCB guidelines and take into account the pre-dominant wind direction, population zoneand sensitive receptors including reserved forests.

iii. Raw data of all AAQ measurement for 12 weeks of all stations as per frequency given in theNAQQM Notification of Nov. 2009 along with - min., max., average and 98% values foreach of the AAQ parameters from data of all AAQ stations should be provided as an annexureto the EIA Report.

iv. Surface water quality of nearby River (100m upstream and downstream of discharge point)and other surface drains at eight locations as per CPCB/MoEF&CC guidelines.

v. Whether the site falls near to polluted stretch of river identified by the CPCB/MoEF&CC, ifyes give details.

vi. Ground water monitoring at minimum at 8 locations shall be included.

vii. Noise levels monitoring at 8 locations within the study area.

viii. Soil Characteristic as per CPCB guidelines.

ix. Traffic study of the area, type of vehicles, frequency of vehicles for transportation of materials,additional traffic due to proposed project, parking arrangement etc.

x. Detailed description of flora and fauna (terrestrial and aquatic) existing in the study areashall be given with special reference to rare, endemic and endangered species. If Schedule-I fauna are found within the study area, a Wildlife Conservation Plan shall be prepared andfurnished.

xi. Socio-economic status of the study area.

7) Impact and Environment Management Plan

i. Assessment of ground level concentration of pollutants from the stack emission based onsite-specific meteorological features. In case the project is located on a hilly terrain, theAQIP Modelling shall be done using inputs of the specific terrain characteristics fordetermining the potential impacts of the project on the AAQ. Cumulative impact of all sourcesof emissions (including transportation) on the AAQ of the area shall be assessed. Details ofthe model used and the input data used for modelling shall also be provided. The air qualitycontours shall be plotted on a location map showing the location of project site, habitationnearby, sensitive receptors, if any.

ii. Water Quality modelling - in case of discharge in water body

iii. Impact of the transport of the raw materials and end products on the surrounding environmentshall be assessed and provided. In this regard, options for transport of raw materials andfinished products and wastes (large quantities) by rail or rail-cum road transport or conveyor-cum-rail transport shall be examined.

iv. A note on treatment of wastewater from different plant operations, extent recycled and reusedfor different purposes shall be included. Complete scheme of effluent treatment. Characteristicsof untreated and treated effluent to meet the prescribed standards of discharge under E(P)Rules.

v. Details of stack emission and action plan for control of emissions to meet standards.

vi. Measures for fugitive emission control

vii. Details of hazardous waste generation and their storage, utilization and management. Copiesof MOU regarding utilization of solid and hazardous waste in cement plant shall also beincluded. EMP shall include the concept of waste-minimization, recycle/reuse/recovertechniques, Energy conservation, and natural resource conservation.

viii. Proper utilization of fly ash shall be ensured as per Fly Ash Notification, 2009. A detailedplan of action shall be provided.

ix. Action plan for the green belt development plan in 33 % area i.e. land with not less than1,500 trees per ha. Giving details of species, width of plantation, planning schedule etc. shallbe included. The green belt shall be around the project boundary and a scheme for greeningof the roads used for the project shall also be incorporated.

x. Action plan for rainwater harvesting measures at plant site shall be submitted to harvestrainwater from the roof tops and storm water drains to recharge the ground water and also touse for the various activities at the project site to conserve fresh water and reduce the waterrequirement from other sources.

xi. Total capital cost and recurring cost/annum for environmental pollution control measuresshall be included.

xii. Action plan for post-project environmental monitoring shall be submitted.

xiii. Onsite and Offsite Disaster (natural and Man-made) Preparedness and Emergency ManagementPlan including Risk Assessment and damage control. Disaster management plan should belinked with District Disaster Management Plan.

8) Occupational health

i. Plan and fund allocation to ensure the occupational health & safety of all contract and casualworkers

ii. Details of exposure specific health status evaluation of worker. If the workers' health is beingevaluated by pre designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far& Near vision, colour vision and any other ocular defect) ECG, during pre placement andperiodical examinations give the details of the same. Details regarding last month analyzeddata of above mentioned parameters as per age, sex, duration of exposure and departmentwise.

iii. Details of existing Occupational & Safety Hazards. What are the exposure levels of hazardsand whether they are within Permissible Exposure level (PEL). If these are not within PEL,what measures the company has adopted to keep them within PEL so that health of the workerscan be preserved,

iv. Annual report of heath status of workers with special reference to Occupational Health andSafety.

9) Corporate Environment Policy

i. Does the company have a well laid down Environment Policy approved by its Board ofDirectors? If so, it may be detailed in the EIA report.

ii. Does the Environment Policy prescribe for standard operating process / procedures to bringinto focus any infringement / deviation / violation of the environmental or forest norms /conditions? If so, it may be detailed in the EIA.

iii. What is the hierarchical system or Administrative order of the company to deal with theenvironmental issues and for ensuring compliance with the environmental clearanceconditions? Details of this system may be given.

iv. Does the company have system of reporting of non compliances / violations of environmentalnorms to the Board of Directors of the company and / or shareholders or stakeholders atlarge? This reporting mechanism shall be detailed in the EIA report

10) Details regarding infrastructure facilities such as sanitation, fuel, restroom etc. to be provided to thelabour force during construction as well as to the casual workers including truck drivers duringoperation phase.

11) Enterprise Social Commitment (ESC)

i. Adequate funds (at least 2.5 % of the project cost) shall be earmarked towards the EnterpriseSocial Commitment based on Public Hearing issues and item-wise details along with time

bound action plan shall be included. Socio-economic development activities need to beelaborated upon.

12) Any litigation pending against the project and/or any direction/order passed by any Court of Lawagainst the project, if so, details thereof shall also be included. Has the unit received any noticeunder the Section 5 of Environment (Protection) Act, 1986 or relevant Sections of Air and WaterActs? If so, details thereof and compliance/ATR to the notice(s) and present status of the case.

13) 'A tabular chart with index for point wise compliance of above TOR.

B. SPECIFIC TERMS OF REFERENCE FOR EIASTUDIES FORMETALLURGICAL INDUSTRIES (FERROUS & NON FERROUS)

1) Complete process flow diagram describing each unit, its processes and operations, along with materialand energy inputs & outputs (material and energy balance).

2) Details on blast furnace/ open hearth furnace/ basic oxygen furnace/ladle refining, casting androlling plants etc.

3) Details on installation/activation of opacity meters with recording with proper calibration system

4) Details on toxic metals including mercury, arsenic and fluoride emissions

5) Details on stack height requirement for integrated steel

6) Details on ash disposal and management -Non-ferrous metal

7) Complete process flow diagram describing production of lead/zinc/copper/ aluminium, etc.

8) Raw materials substitution or elimination

9) Details on smelting, thermal refining, melting, slag fuming, and Waelz kiln operation

10) Details on Holding and de-gassing of molten metal from primary and secondary aluminum, materialspre-treatment, and from melting and smelting of secondary aluminium

11) Details on solvent recycling

12) Details on precious metals recovery

13) Details on composition, generation and utilization of waste/fuel gases from coke oven plant andtheir utilization.

14) Details on toxic metal content in the waste material and its composition and end use (particularly ofslag).

15) Trace metals Mercury, arsenic and fluoride emissions in the raw material.

16) Trace metals in waste material especially slag.

17) Plan for trace metal recovery

18) Trace metals in water

C. ADDITIONAL TOR FOR INTEGRATED STEEL PLANT

1). Iron ore/coal linkage documents along with the status of environmental clearance of iron ore andcoal mines

2). Quantum of production of coal and iron ore from coal & iron ore mines and the projects they caterto. Mode of transportation to the plant and its impact

3). For Large ISPs, a 3-D view i.e. DEM (Digital Elevation Model) for the area in 10 km radius fromthe proposal site. MRL details of project site and RL of nearby sources of water shall be indicated.

4). Recent land-use map based on satellite imagery. High-resolution satellite image data having 1m-5mspatial resolution like quickbird, Ikonos, IRS P-6 pan sharpened etc. for the 10 Km radius area fromproposed site. The same shall be used for land used/land-cover mapping of the area.

5). Respirable Suspended particulate matter (RSPM) present in the ambient air must be analysed forsource analysis - natural dust/RSPM generated from plant operations (trace elements). The RSPMshall also be analysed for presence of poly-aromatic hydrocarbons (PAH), i.e. Benzene solublefraction, where applicable. Chemical characterization of RSPM and incorporating of RSPM data.

6). All stock piles will have to be on top of a stable liner to avoid leaching of materials to ground water.

7). Plan for the implementation of the recommendations made for the steel plants in the CREP guidelines.

8). Plan for slag utilization

9). Plan for utilization of energy in off gases (coke oven, blast furnace)

10). System of coke quenching adopted with justification.

Annexure-X Submitted Form-1 along with all

Annexures/Attachments

2/19/2021 Welcome to Enviornment

environmentclearance.nic.in/onlineTrackproposal.aspx?type=TOR&status=22&statename=Gujarat&pno=SIA/GJ/IND/58031/2020 1/1

State Environment Impact Assessment State Environment Impact Assessment

Authority Authority

GujaratGujarat

For any Technical support, Please Contact EFCCID, NIC, New Delhi, monitoring-fc(at)nic(dot)in

S.No Proposal Details Location Important Dates Category Company/ProponentCurrentstatus * Attached Files

ViewTimeLineDetails

ProposalNo

:SIA/GJ/IND/58031/2020

File No : SIA/GJ/201111/2020

ProposalName :

Secondary Metallurgicalproject by M/s. VinayakTMT Bars Pvt. Ltd.

State : Gujarat

District : Gandhinagar

Tehsil : Dehgam

Date ofSubmission :

03Nov2020

Date of TORGranted :

05Nov2020

Industrial Projects -1

VINAYAK TMT BARS PVT.LTD. TOR Granted

““PPro ro AActive and ctive and RResponsive facilitation by esponsive facilitation by IInteractive, nteractive, VVirtuous and irtuous and EEnvironmental nvironmental SSinglewindowinglewindow

HHubub””Home Services Blog Contact Us

To, November 03, 2020

Member Secretary,

State Level Expert Appraisal Committee,

C/o Gujarat Pollution Control Board,

Gandhinagar

Sub: Environment Clearance for Proposed expansion project of Steel Re-

Rolling Mill (TMT Bar production from Ingot/Billets) by M/s. Vinayak

TMT Bars Pvt. Ltd. at Survey No. 35, 36 & 37 (Old no 25/1, 25/2 &

24/P), Barot Na Mosampura, Po: Sampa, Bayad Road, Tal: Dahegam,

Dist: Gandhinagar, Gujarat

Respected Sir,

M/s. Vinayak TMT Bars Pvt. Ltd. proposed to expand Steel Re-Rolling Mill

(TMT Bar production from Ingot/Billets) activity at above sited location.

M/s. Vinayak TMT Bars Pvt. Ltd. is being an environmental conscious and

responsible unit and for compliance of legislative requirements, wishes to have the

Environmental Clearance for this proposed expansion project.

Please find enclosed duly filled up form-1, PFR along with proposed TORs for the

aforesaid purpose. The same documents are uploaded on MoEF&CC portal.

Thanking you in anticipation of your kind consideration and early response.

Thanking you,

Yours faithfully,

For, Vinayak TMT Bars Pvt. Ltd.

Director

2/19/2021 Report Part 1(FORM - B)

environmentclearance.nic.in/state/FORM_B_PDF.aspx?cat_id=SIA/GJ/IND/58031/2020&pid=Found 1/10

APPENDIX I(See Paragraph-6)

CATEGORY - B

Note : If space provided against any parameter is inadequate,Kindly upload supporting documentunder 'Additional Attachments if any' at the last part of the Form1. Please note that all suchAnnexures must be part of single pdf document.

(I)Basic Informations

S.No. Item Details

Whether it is a violation case andapplication is being submitted underNotification No. S.O.804(E) dated14.03.2017 and read with amendment videnotification dated 08.03.2018. ?

1. Name of the Project Secondary Metallurgical project by M/s. Vinayak TMT BarsPvt. Ltd.

2. Project Sector Industrial Projects - 1

3. Location of the projectSurvey No. 35, 36 & 37 (Old no 25/1, 25/2 & 24/P), BarotNa Mosampura, Po: Sampa, Bayad Road, Tal: Dahegam,Dist: Gandhinagar, Gujarat

4. Shape of the project land Block (Polygon)

Uploaded GPS file Annexure-GPS file Uploaded copy of survey of India Toposheet Annexure-Survey of india toposheet

5. Brief summary of project Annexure-Brief summary of project

6. State of the project Gujarat

Details of State of the project

S.no State Name District Name Tehsil Name

(1.) Gujarat Gandhinagar Dehgam

7. Town / Village Barot Na Mosampura, Po: Sampa

8. Plot/Survey/Khasra No.Survey No. 35, 36 & 37 (Old no 25/1, 25/2 & 24/P), BarotNa Mosampura, Po: Sampa, Bayad Road, Tal: Dahegam,Dist: Gandhinagar, Gujarat

9. S. No. in the schedule 3(a) Metallurgical industries (ferrous & non ferrous)

10.Proposed capacity/area/length/tonnage tobe handled/command area/leasearea/number or wells to be drilled

Production Capacity: 30000 MTPM ha.

11. New/Expansion/Modernization ExpansionMoEF file number(Previous EC) SIA/GJ/IND/58030/2010Existing capacity/area etc. 12000 ha.Uploaded EC letter Annexure-Uploaded EC letter

12. Category of project B

13. Does it attract the general condition? Ifyes, please specify No

15. Does it attract the specific condition? No

16. Is there any litigation pending against the No

project?

17. Nearest railway station along with distancein kms. Dehgam, 4.8 km

18. Nearest airport along with distance in kms Ahmedabad, 24 km

19. Nearest Town/City/District Headquartersalong with distance in kms Dahegam , 3.25 km

20. Distance of the project from nearestHabitation 3.25 , 3.25 km

21. Details of alternative sites examined shownon a toposheet No

22. Whether part of interlinked projects? No

23. Whether the proposal involvesapproval/clearance under the Forest(Conservation)Act,1980?

24. Whether the proposal involvesapproval/clearance under the wildlife(Protection)Act,1972?

25.Whether the proposal involvesapproval/clearance under the C.R.Znotification,2011?

26. Whether there is any GovernmentOrder/Policy relevent/relating to the site? No

27. Whether there is any litigation pendingagainst the project and/or land in which theproject is proposed to be set up?

28. Project Cost(in lacs) 8500

30. Whether the proposed project/activitylocated in notified Industrial area(Yes/No) No

Activity

1 Construction, operation or decommissioning of the Project involving actions, which will causephysical changes in the locality (topography, land use, changes in water bodies, etc.)

Information/Checklist confirmation Yes/No

Details there of (withapproximate quantities/rates,

wherever possible) with sourceof information data

1.1Permanent or temporary change in land use, land cover ortopography including increase in intensity of land use (withrespect to local land use plan)

Proposed expansion will be carriedout within the existing factorypremises. So, there will be nochange in overall land use pattern.

1.2 Clearance of existing land, vegetation and buildings? No

It’s an expansion of TMT Barproduction without adding meltingfacility in the existing factorypremises; hence no such clearancesare required.

1.3 Creation of new land uses? No Not Applicable as expansion will becarried out in same premises.

1.4 Pre-construction investigations e.g. bore houses, soil testing? Yes As per guideline of structuralengineer.

1.5 Construction works? Yes

TMT Bar production plant facility andother related infrastructure facilitieswhich includes RCC structures, roadconstruction, erection of steelstructures etc. will bring littlechange to topsoil.

1.6 Demolition works? No There is no need for any demolition.

1.7 Temporary sites used for construction works or housing ofconstruction workers? No

No, temporary sites or housingfacilities will be provided forconstruction workers.

1.8Above ground buildings, structures or earthworks includinglinear structures,cut and fill or excavations and fill orexcavations

Yes It will be as per the plant design.

1.9 Underground works including mining or tunneling? No No underground work will be carriedout.

1.10 Reclamation works? No No reclamation work will be carriedout.

1.11 Dredging? No Not applicable

1.12 Offshore structures? No Not applicable

1.13 Production and manufacturing processes? YesPls. refer Annexure-I: Productiondetails Annexure-II: Manufacturingprocess description

1.14 Facilities for storage of goods or materials? Yes

Unit will have storage facility as perpresent requirements. Additionalstorage facilities will be created asper the statutory norms andnecessary permissions will beobtained from concerneddepartments.

1.15 Facilities for treatment or disposal of solid waste or liquideffluents? Yes

There shall be no generation ofindustrial effluent. Domestic sewagewill be treated in STP and utilizedfor greenbelt development. Allhazardous waste will be collected,stored, transported and disposed asper Hazardous and Other Wastes(Management & TransboundaryMovement) Rules, 2016. Fly ash willbe collected in dry form and storedin covered premises for utilizationby local brick making industry to theextent possible. Annexure-IV:Details of Solid/ Hazardous wastes

1.16 Facilities for long term housing of operational workers? No Local workers will be employed inthe plant.

1.17 New road, rail or sea traffic during construction or operation? No Existing facilities will be used.

1.18New road, rail, air water borne or other transportinfrastructure including new or altered routes and stations,ports, airports etc?

No No new road and rail transportationare envisaged.

1.19 Closure or diversion of existing transport routes orinfrastructure leading to changes in traffic movements? No No closure or diversion of existing

routes is required.

1.20 New or diverted transmission lines or pipelines? No Not applicable

1.21 Impoundment, damming, culverting, realignment or otherchanges to the hydrology of watercourses or aquifers?

No No any changes to the hydrology.

1.22 Stream crossings? No Not applicable

1.23 Abstraction or transfers of water from ground or surfacewaters? Yes

Bore well, CGWA permission isalready obtained based on waterharvesting activities.

1.24 Changes in water bodies or the land surface affectingdrainage or run-off? No

The rain water run-off will be routedthrough properly constructed stormwater drains.

1.25 Transport of personnel or materials for construction, operationor decommissioning? Yes

Temporary during the constructionphase and permanent aftercommissioning of the plant.

1.26 Long-term dismantling or decommissioning or restorationworks? No No dismantling or decommissioning

will be done.

1.27 Ongoing activity during decommissioning which could have animpact on the environment? No Not Applicable

1.28 Influx of people to an area in either temporarily orpermanently? Yes

Temporarily during constructionphase and permanent duringoperation phase.

1.29 Introduction of alien species? No Not Applicable

1.30 Loss of native species or genetic diversity? No Not Applicable

1.31 Any other actions? No No additional actions will beimplemented.

2 Use of Natural resources for construction or operation of the Project (such as land, water,materials or energy, especially any resources which are non-renewable or in short supply):

Details thereof (withapproximate quantities/rates,

2.1 Land especially undeveloped or agricultural land (ha) No

The proposed expansion project isbeing developed on the landavailable within the existing projectsite.

2.2 Water (expected source & competing users) unit: KLD Yes

Water required for the proposedexpansion project will be obtainedfrom ground water sources.Necessary permission is alreadyobtained. Water balance is given inAnnexure-III.

2.3 Minerals (MT) Yes Coal use as mineral

2.4 Construction material – stone, aggregates, sand / soil(expected source – MT) Yes

Minor construction will be done &precise quantity of constructionmaterial is still not worked out.

2.5 Forests and timber (source – MT) No

No forest products will be used forconstruction work as well as duringthe operational phase. Timber usagewill be limited to office furnitureonly.

2.6 Energy including electricity and fuels (source, competingusers) Unit: fuel (MT),energy (MW)

Yes Source of power & Requirement:UGVCL (Uttar Gujarat Vij CompanyLtd.) – 18 MW DG Set – 140 kVA &400 KVA Fuel Requirement: Coal:

Existing: 25 TPD Proposed: 57 TPDDiesel: 95 Lit/hr.

2.7 Any other natural resources (use appropriate standard units) No No

3Use, storage, transport, handling or production of substances or materials, which could be harmfulto human health or the environment or raise concerns about actual or perceived risks to humanhealth

3.1Use of substances or materials, which are hazardous (as perMSIHC rules) to human health or the environment (flora,fauna, and water supplies

Spent oils and lubricants/waste oilsare likely to be generated from plantarea. Generated waste will bedisposed off as per Hazardous &Other waste (Management &Transboundary Movement) Rule,2016.

3.2 Changes in occurrence of disease or affect disease vectors(e.g. insect or water borne diseases) No No such changes are envisaged.

3.3 Affect the welfare of people e.g. by changing living conditions? NoLiving condition may improvethrough direct and indirectemployment in surrounding area.

3.4 Vulnerable groups of people who could be affected by theproject e.g. hospital patients, children, the elderly etc. No No, Vulnerable groups of people are

not affected.

3.5 Any other causes No N.A.

4 Production of solid wastes during construction or operation or decommissioning (MT/month)

4.1 Spoil, overburden or mine wastes No Not Applicable

4.2 Municipal waste (domestic and or commercial wastes) YesDomestic sewage will be treated inSTP and utilized for greenbeltdevelopment.

4.3 Hazardous wastes (as per Hazardous Waste ManagementRules) Yes

As per Annexure-IV (Details ofSolid/Hazardous waste and itsdisposal)

4.4 Other industrial process wastes No N.A.

4.5 Surplus product No Not Applicable

4.6 Sewage sludge or other sludge from effluent treatment Yes STP sludge is used as manure

4.7 Construction or demolition wastes Yes

During construction phase, someconstruction waste will begenerated. It will be collected andutilized in levelling and filling up oflow-lying areas.

4.8 Redundant machinery or equipment No Not Applicable

4.9 Contaminated soils or other materials No All precautions will be taken toprevent soil contamination.

4.10 Agricultural wastes No Not Applicable

4.11 Other solid wastes No Not Applicable

5 Release of pollutants or any hazardous, toxic or noxious substances to air(Kg/hr)

5.1 Emissions from combustion of fossil fuels from stationary ormobile sources Yes

As per Annexure-V (Details of Stack,fuel and air pollution controlsystem)

5.2 Emissions from production processes YesAs per Annexure-V (Details of Stack,fuel and air pollution controlsystem)

5.3 Emissions from materials handling including storage ortransport Yes

No major emissions envisioned, asall raw materials will be stored andtransported in covered containers.

5.4 Emissions from construction activities including plant andequipment Yes

There will be generation of PM dueto construction activities. However,care will be taken to minimize by

proper sprinkling of water.

5.5 Dust or odours from handling of materials includingconstruction materials, sewage and waste Yes

There will be generation ofparticulate matter due toconstruction activities. However,care will be taken to make itminimum. There will be no odourproblem during handling ofconstruction materials. Domesticsewage will be treated in STP andutilized for greenbelt development.Plant manufacturing area will bekept neat and clean.

5.6 Emissions from incineration of waste No Not applicable as no incinerator willbe provided.

5.7 Emissions from burning of waste in open air (e.g. slashmaterials, construction debris) No There will be no burning of waste in

open air.

5.8 Emissions from any other sources No There will be no emission from othersources.

6 Generation of Noise and Vibration, and Emissions of Light and Heat:

6.1 From operation of equipment e.g. engines, ventilation plant,crushers

Yes There will be generation of noisedue to operation of variousequipments/machineries which will

be kept under the prescribedstatutory norms by suitableengineering controls. It will beensured that manufacturers ofmajor noise generating machines/equipment used duringconstruction and Operation phase ofproject are state-of-the art andcomply with statutory requirements.

6.2 From industrial or similar processes Yes

Noise will be generated due tooperation of Turbines, compressors,pumps and generators, etc.However, all precautionarymeasures will be taken to reducethe impacts thereof.

6.3 From construction or demolition Yes

During various constructionactivities, noise will be slightlyincreased for that particular time.However, effect of such noise wouldbe temporary and negligible. Nodemolition work will be carried outfor the proposed unit.

6.4 From blasting or piling No Not Applicable

6.5 From construction or operational traffic Yes

Ambient noise level will slightlyincrease during construction andoperation phase. There will bemomentary increase in the noiselevel due to traffic duringoperational phase.

6.6 From lighting or cooling systems No Not Applicable

6.7 From any other sources No Not Applicable

7 Risks of contamination of land or water from releases of pollutants into the ground or into sewers,surface waters, groundwater, coastal waters or the sea:

7.1 From handling, storage, use or spillage of hazardous materials NoSince it is a RE-Rolling for TMT Barsproduction, there will be no use ofhazardous chemicals.

7.2 From discharge of sewage or other effluents to water or theland (expected mode and place of discharge) Yes

Domestic sewage will be treated inSTP and utilized for greenbeltdevelopment.

7.3 By deposition of pollutants emitted to air into the land or intowater No

The air pollution will be controlledby provision of efficient dustcollections systems such as BagFilters, dust suppression systems,covered conveyors etc. ReferAnnexure-V for proposed APCM.

7.4 From any other sources No Not Applicable

7.5 Is there a risk of long term build up of pollutants in theenvironment from these sources?

No No major risk is envisioned.Proposed expansion will be ZeroLiquid Discharge (ZLD). Bag filterand cyclone with adequate stackheight for proper disperse the

pollutant will be provided as perCPCB guideline. Entire quantity ofhazardous waste will be handled anddisposed as per Hazardous & OtherWaste (Management &Transboundary Movement) Rules,2016.

8 Risk of accidents during construction or operation of the Project, which could affect human healthor the environment

8.1 From explosions, spillages, fires etc from storage, handling,use or production of hazardous substances Yes

Since all precautionary measureswould be taken, no major risk ofaccidents is anticipated. Unit willfollow the Risk AssessmentGuideline of factory act to minimizethe accident.

8.2 From any other causes Yes

Since all precautionary measureswould be taken, no major risk ofaccidents is anticipated on accountof handling of Coal, metallic scrap,Compressed Air, Electricity etc.

8.3Could the project be affected by natural disasters causingenvironmental damage (e.g. floods, earthquakes, landslides,cloudburst etc)?

The project may be affected bynatural disasters like Earthquakessince the area is located withinseismic zone-III, but the chances ofenvironmental damages due to thatwill be very less. This seismic forcewill be considered during design ofbuilding structures and building/equipment foundation as per therelevant codes.

9Factors which should be considered (such as consequential development) which could lead toenvironmental effects or the potential for cumulative impacts with other existing or plannedactivities in the locality

S.No Information/Checklist confirmation Yes/No

Lead to development of supporting utilities, ancillarydevelopment or development stimulated by the project whichcould have impact on the environment e.g.:

Supporting infrastructure (roads, power supply,waste orwaste water treatment, etc.)housing developmentextractive industriessupply industriesOther

There will be planned supportactivities due to this project.Ancillary industries may also Comeup in future. These support facilitiesare Expected to contribute towardsimprovement of quality of life oflocal people.

9.2 Lead to after-use of the site, which could have an impact onthe environment No Not Applicable

9.3 Set a precedent for later developments Yes Overall development of this vicinity

is expected, which is benefiting thecommon man.

9.4 Have cumulative effects due to proximity to other existing orplanned projects with similar effects No Not Applicable

(III) Environmental Sensitivity

S.No Areas Name/IdentityAerial distance (within

15km.) Proposed projectlocation boundary

1Areas protected under international conventions, national orlocal legislation for their ecological, landscape, cultural orother related value

No There are no such areas within 15km from project boundary.

2Areas which are important or sensitive for ecological reasons- Wetlands, watercourses or other water bodies, coastalzone, biospheres, mountains, forests

3Areas used by protected, important or sensitive species offlora or fauna for breeding, nesting, foraging, resting, overwintering, migration

4 Inland, coastal, marine or underground waters No There are no such areas within 15km from project boundary.

5 State, National boundaries No No such areas within 15 km fromproject boundary.

6 Routes or facilities used by the public for access to recreationor other tourist, pilgrim areas No N.A.

7 Defence installations No None within 15 km.

8 Densely populated or built-up area Yes Dahegam is around 3.25 km fromthe project site.

9 Areas occupied by sensitive man-made land uses (hospitals,schools, places of worship, community facilities) Yes Nearest hospital is Dahegam

around 3.25 Kms

10Areas containing important, high quality or scarce resources.(ground water resources,surfaceresources,forestry,agriculture,fisheries,tourism,minerals)

No N.A.

11Areas already subjected to pollution or environmentaldamage.(those where existing legal environmental standardsare exceeded)

No N.A.

Areas susceptible to natural hazard which could cause theproject to present environmental problems (earthquakes,subsidence, landslides, erosion, flooding or extreme oradverse climatic conditions) similar effects

The project may be affected bynatural disasters like earthquakes.Since the area is located withinSeismic Zone-III, But the chancesof environmental damage due tothat will be very less.

(IV) PROPOSED TERMS OF REFERENCE FOR EIA STUDIES

1 Uploaded Proposed TOR File Annexure-TOR file

2 Uploaded scanned copy of covering letter Annexure-scanned copy of coveringletter

3 Uploaded Pre-Feasibility report(PFR) Annexure-PFR

4 Uploaded additional attachments(only single pdf file) Annexure-Additional attachments

(V) Undertaking

The aforesaid application and documents furnished here with are true to my knowledge

Name VINAYAK TMT BARS PVT. LTD.Designation DirectorCompany VINAYAK TMT BARS PVT. LTD.

AddressSurvey No. 35, 36 & 37 (Old no. 25/1, 25/2, 24/p), Barot naMosampur, Po: Sampa, Bayad Road, Tal. Dahegam, Dist.Gandhinagar

Essential Details Sought

S.No. EDS Sought Date EDS Sought Letter

NO Record

Additional Details Sought

S.No. ADS Sought Date ADS Sought Letter

NO Record

M/s. Vinayak TMT Bars Pvt. Ltd. 1

Proposed TORs include

The standard terms of reference (page 95-100) for the category 3(a), issued by

the Ministry of Environment Forest and Climate change shall be followed for

preparation of EIA report. Any additional study proposed by the SEAC shall also

be completed.

Ref: Standard Terms of Reference (TOR) for EIA/EMP report for

projects/activities requiring environmental clearance under EIA Notification,

2006, MoEFCC, GOI, and April 2015.

Pre-Feasibility Report (PFR) of M/s. Vinayak TMT Bars Pvt. Ltd

PRE-FEASIBILITY REPORT of

Proposed Expansion of Marine

Chemicals, Fertilizers & Co-Gen

Power Plant

Vinayak TMT Bars Pvt. Ltd. at

Survey No 35, 36 & 37 (Old no 25/1, 25/2 & 24/P),

Barot Na Mosampura,

Po: Sampa, Bayad Road, Tal: Dahegam,

Dist: Gandhinagar, Gujarat

1 TYPE OF PROJECT

Vinayak TMT Bars Pvt. Ltd. is the existing unit located at Survey No. 35,

36 & 37 (Old no 25/1, 25/2 & 24/P), Bayad Road, Village: Barot na

Mosampur, Post: Sampa, Dehgam, Dist.: Gandhinagar, Gujarat. The unit

is producing 12000 MTPM of TMT Bars from scrape melting and if

required, purchase ingot & Billets from market. Now unit intend to

increase production capacity of TMT bars production from Ingot/Billets

As per the EIA Notification-2006, Industry falls under the Project or

Activity 3(a) – Secondary Metallurgical Industries.

Total cost of existing project is around Rs. 51 Crores and proposed

additional investment will be Rs. 35 Crores. Out of which, Rs. 10

Crores will be invested to development of EMS as capital investment and

around Rs. 3.5 Crores will be recurring cost per annum.

2 LOCATION OF THE PROJECT

The project site is located at Vinayak TMT Bars Pvt. Ltd. is the existing

unit located at Survey No. 35, 36 & 37 (Old no 25/1, 25/2 & 24/P), Bayad

Road, Village: Barot na Mosampur, Post: Sampa, Dehgam, Dist.:

Gandhinagar, Gujarat. The project site is approachable by Road via

Dehgam Bayed State Highway – SH69 at an aerial distance of 0.3 Km.

Nearest Railway Station and airport are Dehgam Railway Station at about

3.25 km and Ahmedabad Airport at about 24.0 km, respectively.

3 SIZE OR MAGNITUDE OF OPERATION

3.2 Project Magnitude

The capacity of the plant will be 30000 MTPM of TMT Bars. Details of

product are provided in Table 1.

Table 1: List of Products

Product Capacity (MT/Annum)

Existing Proposed Addition

1 TMT Bars 12000 18000 30000*

* Without increase melting capacity. Additional demand of billets/ingots

will be purchased from outside/outsource. Only reheating activity will be

carried out at the site by modifying existing re-heating furnace.

Figure 1: Plant Layout

4 DESCRIPTION OF MANUFACTURING PROCESS

Manufacturing process of each Product with mass balance is mentioned

Annexure-II of Form-1.

5 PROJECT COMPONENTS

Component of the project includes all facilities and requirement for the

operation of the project. They are summarized below:

a) Input Requirement: Raw materials, Water, Fuel, Power and

Manpower

b) Utility requirement: Induction furnace, Cooling Tower, D.G Set

c) Treatment Facilities:

Water treatment facilities: No industrial wastewater generation.

STP is provided for domestic sewerage.

Air Pollution Facilities: Cyclone-Bag Filters.

Hazardous Waste Facilities: Hazardous Waste Storage Facility.

d) Other facilities: Greenbelt, Rain water harvesting.

6 INPUT REQUIREMENTS

a) Raw material requirement:

Sr. No. Name of Raw Material Consumption (MT/Month)

Existing Proposed

Addition

1. M.S. Scraps + Sponge Iron 12000 -- 12000

2. MS Ingots/ billets 13470* 18030 31500

* 11450 MTPM is captive production from induction furnace as per granted

EC. 2020 MTPM is purchased from outside for Existing activities.

b) Water:

Water consumption and Wastewater generation

Source Water Consumption, (KL/day)

Wastewater Generation, (KL/day)

Existing Proposed Total Existing Proposed Total

1. Domestic 16.0 3.0 19.0 12.0 2.0 16.0

2. Gardening 50.0 0 50.0 0 0 0

3. Industrial

i Cooling

(Cooling Tower)

176.0 00 176.0 0 0 0

ii Cooling

8.0 12.0 20.0 0 0 0

Industrial

184.0 12.0 196.0 0 0 0

Total (1+2+3)

250.0 15.0 265.0 12.0 2.0 16.0

Less Recycle 00 00 16.0 - - -

Actual Fresh

00 00 249.0 - - -

Note: Reduction in water consumption – 1.0 KLD even after expansion is

due to recycling of treated sewage from STP in gardening. Unit has

obtained CGWA permission for extraction of ground water up to 250 KLD.

Source of water: Bore well

Domestic: Treated in onsite STP and treated water will be utilized for

gardening purpose.

b) Fuel:

After expansion, Coal & LDO will be used as fuel in proposed utilities. HSD

will be used in stand by D.G. Sets. Detailed breakup of fuel consumption

is given in Table 4.

Table 4: Fuel Consumption

Stack attached to Fuel Type

1. Induction Furnaces Electrical

2. Re heating Furnaces Coal (57 TPD)

3. D.G. Set (140 KVA) 30 Lit/Hr

4. D.G. Set (400 KVA) 65 Lit/Hr

c) Power:

Total power demand will be 20 MW, which will be fulfilled by Uttar

Gujarat Vij Company Ltd. (UGVCL) Unit also proposed to install stand by

D.G. Sets to meet the power requirement in case of power failure from

d) Manpower:

Total manpower requirement for the plant operations will be 120 nos.,

which includes manpower at all levels.

7 GENERATION OF POLLUTANTS

7.1 Wastewater Generation

No wastewater Generation from manufacturing process. Domestic

sewerage will be treated in STP and treated sewage will be utilized for

greenbelt development.

7.2 Air Pollution

attached to

Height

Consumption

measures

Probable

emission

Existing scenario

1. Re-Heating

Furnace

Pulverized

30 25.0 T/day Cyclone and

Bag filters

PM<150mg/NM3

SO2<100 ppm

NOx<50 ppm 2. D. G. Set

(140 kVA)

HSD 11 30 Lit/hrs. --

3. Induction

furnaces

Electricity 30 -- Hood &

Cyclone

separator

PM<150mg/NM3

Proposed scenario after expansion

1. Re-Heating

Furnace

Pulverized

30 57 T/day

(only fuel

will be

increased)

Cyclone and

Bag filters

PM<150mg/NM3

SO2<100 ppm

NOx<50 ppm

2. Induction

furnaces

Cyclone

separator

PM<150mg/NM3

3. D. G. Set

(140 kVA)

HSD 11 30 Lit/hrs. -- PM<150mg/NM3

SO2<100 ppm

(400 kVA) –

Proposed

addition

7.3 Hazardous/Solid Waste Generation

The source of solid/hazardous waste generation will be used lubricating

and discarded drums/containers/liners Details of hazardous waste

generation with its quantity are given in Table 6.

Table 6: Details of Hazardous/Solid waste

Type of Waste Category as

per HWM

rules, 2016

Quantity Method of Disposal

Existing Proposed Total

1. Used oil 5.1 600 400 1000 Collection, storage,

lit/yr. lit/yr. lit/yr. transportation,

disposal by selling to

registered recycler.

2. Discarded containers/ drums

33.1 400 kg/year

00 400 kg/year

Collection, Storage &

sale to authorized

recycler.

7.4 Noise Generation

Noise is primarily generated due to the industrial activities like

mechanical movement and material handling. Main source of noise

generation will be boilers, Hot Air Generator, D.G. set, process plant, and

vehicular transportation among other machineries.

8 RAIN WATER HARVESTING

The rain water from the building roofs will be directed through the

drainage to the covered storm water drainage line. All drainage system

will be concreted lined and located along the roads up to rain water

harvesting pit. Roof top rain water will be collected in tanks and reused

after filtration as per requirements. Unit has applied to CGWA water

extraction from ground water source.

9 GREEN BELT DEVELOPMENT

Project location is in the desert area and greenbelt development at

project site is very difficult. So Project Proponent will develop greenbelt

area at nearby School and suggested location by local revenue authority.

However, unit proposes to develop greenbelt in area of 15300 m2 at

project site.

10 OCCUPATIONAL HEALTH & SAFETY

The company is concerned with the health, safety & environment

protection. Company will formulate and develop an ‘Occupational Health

& Safety Policy’ to ensure good health and safety of its employees.

Following key safety measures shall be part of the Health & Safety policy

of the company & shall be followed after the project implementation:

Safety Training shall be provided to the employees.

Safety Sirens with Alarm System shall be provided.

Fire Hydrant System and Fire Extinguishers shall be installed.

Mock drills shall be periodically conducted and factors like response

time shall be evaluated.

First Aid Facility and training shall be provided.

Personnel protective Equipment shall be provided to the employees.

Health check-ups shall be organized at regular intervals.

Annexure-I

List of Products & Raw Material

Products

Product Capacity (MT/Annum)

Existing Proposed Addition

1 TMT Bars 12000 18000 30000*

* Without increase melting capacity. Additional demand of billets/ingots

will be purchased from outside/outsource. Only reheating activity will be

carried out at the site by modifying existing re-heating furnace.

List of Raw Materials

Name of Raw Material Consumption (MT/Month)

Existing Proposed

Addition

1. M.S. Scraps + Sponge Iron 12000 -- 12000

2. MS Ingots/ billets 13470* 18030 31500

* 11450 MTPM is captive production from induction furnace as per granted

EC. 2020 MTPM is purchased from outside for Existing activities.

Annexure-II

Process Description

Process for Existing products:

Melting Process:

Scrap Processing:

Scraps are sorted out according to its quality & physical appearance.

Light weight scraps are pressed in bundle press machine to make it high

density bundle. Scraps are transported from scrap yard to melting shop

according to heat plan.

Melting process in Induction Furnace:

Induction Furnace is refractory lined pot where Solid Scraps are charged

to make it liquid.

The energy fuel used for the transformation of state (Solid Scrap to

Liquid) is -Electricity.

Solid Scraps charged and melting furnace.

All Ferro alloys materials are added for charging along with scrap in

required combination.

% Mn at certain level is maintained throughout the heat in order to

maintain lower oxygen PPM.

Almost 5 to 6 Samples per heat are drawn for chemical analysis during

the process. It is done in order to decide the quantity and material to be

added in subsequent processing.

After completion of addition the temperature of liquid metal shall be

raised to certain pre fixed temperature level.

After achieving the temperature, the liquid metal is poured in refractory

bricks lined pot (ladle) for casting.

The liquid metal is transferred to either pit side for casting into ingots or

to billets casting machine for producing billets/blooms.

Manufacturing Process chart

Process for proposed products:

MANUFACTURING PROCESS OF ROLLED-PRODUCTS-TMT BARS:

The process involves converting the shape stock viz. ingots, billets to the

desired finished section in the hot condition by way of passing the material

between a pair of grooved rolls and providing suitable drafts at various

stages. The whole operation is conducted at a particular temperature range

and within a limited span. The stages of rolling operation are comprises of

heating of feed stock to rollable temperature, rolling the feeding stock in

different mill stands, cropping the hot bar during the process of rolling

between mill stands as applicable and subsequently finishing in form of hot

rolled deformed bar in straight length. The hot bar coming out of the last

pass is then conveyed through TMT line and collecting in a cool bed after

shearing. The bars at almost ambient temperature are sheared to

commercial length stored and kept ready for dispatch.

Process Flow Diagram

Steel Billet/Ingots Inspection Cutting

Heating in re heating Furnace Rolling/Roughing Mill

Intermediate Mill Water Quenching by Intense Cooling

Finishing

Packing & Selling TMT Bars Inspection & Testing

Induction furnace

Casting

Annexure-III

Water consumption and Wastewater generation

Source Water Consumption, (KL/day)

Wastewater Generation, (KL/day)

Existing Proposed Total Existing Proposed Total

1. Domestic 16.0 3.0 19.0 12.0 2.0 16.0

2. Gardening 50.0 0 50.0 0 0 0

3. Industrial

i Cooling (Cooling

Tower)

176.0 00 176.0 0 0 0

ii Cooling

8.0 12.0 20.0 0 0 0

Total Industrial

184.0 12.0 196.0 0 0 0

Total (1+2+3)

250.0 15.0 265.0 12.0 2.0 16.0

Less Recycle 00 00 16.0 - - -

Actual Fresh Water

00 00 249.0 - - -

Note: Reduction in water consumption – 1.0 KLD even after expansion is

due to recycling of treated sewage from STP in gardening. Unit has obtained

CGWA permission for extraction of ground water up to 250 KLD.

Source of water: Bore well

Domestic: Treated in onsite STP and treated water will be utilized for

gardening purpose.

Line diagram of STP (Capacity 100 m3/day)

Hydraulic Flow diagram of STP

Annexure-IV

Sr. No.

Type of Waste

Category as per

HWM rules, 2016

Quantity Method of Disposal

Existing Proposed Total

1. Used oil 5.1 600

lit/yr.

Collection, storage,

transportation,

disposal by selling to

registered recycler.

2. Discarded

containers/ drums

33.1 400

kg/year

00 400

kg/yr.

Collection, Storage &

sale to authorized

recycler.

Annexure-V

Details of Air Pollution

attached to

Height

Consumption

measures

Probable

emission

Existing scenario

1. Re-Heating

Furnace

Pulverized

30 25.0 T/day Cyclone and

Bag filters

PM<150mg/NM3

SO2<100 ppm

(140 kVA)

3. Induction

furnaces

Cyclone

separator

PM<150mg/NM3

Proposed scenario after expansion

1. Re-Heating

Furnace

Pulverized

30 57 T/day

(only fuel

will be

increased)

Cyclone and

Bag filters

PM<150mg/NM3

SO2<100 ppm

NOx<50 ppm

2. Induction

furnaces

Cyclone

separator

PM<150mg/NM3

3. D. G. Set

(140 kVA)

HSD 11 30 Lit/hrs. -- PM<150mg/NM3

SO2<100 ppm

(400 kVA) –

Proposed

addition

Note: Existing Re-heating furnace will be modified in terms of size. Existing size of the

furnace is 24 mtr x 3.4 mtr and after expansion it will be 24 mtr x 6.40 mtr. no

addition of new furnace, only fuel consumption will be increased.

NET Payment Receipt

Address : S.No.25/1,2 & 24/p , Barot na Mosampur, , Bayad road, Dehgam,, Mosampur, Gandhinagar Pin : 382305

Bank Details

Transaction No

Application: 183668(CCA)-dd/MM/yyyy

SBI-***

SSBI9329396464

PCB ID: 23678-Vinayak Tmt Bars Pvt. Ltd.

Payment Id 280301

Payment Date 14/10/2020

Date : 15/10/2020

Paid Amount 210000

Status Success

Remarks Transaction Successful

Referance No

MIS Date

183668 (CCA-Renewal)

CCA-CCA-CCA

Sector 10-A, Gandhinagar 382 010Phone : (079) 23226295Fax: (079) 23232156Website :www.gpcb.gov.in

R.PAD.

AMENDMENT OF CONSOLIDATED CONSENT AND AUTHORIZATION (C C & A)

NO .GPCB/GNR571 (2)/10-23678/

To.Mis. Vinayak Tmt Bars Pvt. Ltd.S.No.25/1, 2 & 24/PBarot Na Mosampur,Po: Sampa, Bayad RoadTal:-Dahcgam, Dist:-Gandhinagar.

/Date:

Sub:- Amendment of Consolidated Consent and Authorization (CC& A) of this Board underthe provision the Water (Prevention and Control of Pollution) Act-1981 andAuthorization under rule 5(4) of the Hazardous Waste (Management & Handling &Trance boundary movement) Rules-2008 framed under the Environmentai(Protection) Act-1986.

Ref: - (1) Your Application NO.111845, dated-05/10/2016.(2) This 80ard has issued Consolidated Consent and Authorization (CC& A) AWH-

75733, dated-27/01/2016 vide ielter No.PC/GPCB/ID-23678/CCA-GNR-571/346614, dated-26/02/2016.

Sir,This Goard has issued Consolidated Consent and Authorization (CC& A) AWH-

75733, dated-27/01/2016 vide leiter No.PC/GPCB/ID-23678/CCA-GNR-571/346614, dated-26102/2016. Now CC&A -Amendment granted read as under

CCA-AmendmentNo. A-82731, Valid up to: 06/10/2020.

1. The product details are read as under.

Products

TMTBars

Existing

2450 MT/Month

MT/Month

Specific conditions:-'a) The applicant shall strictly comply with the cond~ions stipulated in EC oreer no:-

SEIAA/ClJJ/EC/3(a)/196/2013, dated 17/07/2013.

2. CONDITIONS UNDER WATER (PREVENTION AND CONTROL OF POLLUTION)ACT-1974 shall be amended as under.

.2.1 There shall be no generation of industrial effluent from the manufacturing processand other ancillary industrial operations.

2.2 The quantity of domestic waste water (Sewage)shall be read as 12000 Lit/Day.2.3 Domestic effluent (Sewage effluent) shall be disposed off through septic lank/soak pit

system.

Clean Gujarat Green GujaratISO-9001-2008 & ISO-14001 - 2004 Certified Organisation

Outward No:378512,20/12/2016

Quantity

25 MT/da

140 LitlHr

Kiln / D.G. Set shall conform to the

ack attached toStack Air Pollution

Parameter Permissibleheight Controlin meter svstem

uction Furnaces30

Suction hood & ParticulateBaa filter ~_.__ ._- Matter 150 mg/NM3

. heating Furnaces 30 Bag filter S02 100 ppm

G. Set ( 140 KVA) 11Nox 50 ppm

------ ,

CONDITION UNDER THE AIR Act-1981 shall be amend as under:

The following shall be used as fuel in Boiler.

I Sr. N1.o. I Fuel

: Coalr__L l}Jiesel

The flue gas emission through stack attached tofollowing standards·

IStack StI No.

4. AUTHORISATION UNDER HAZARDOUS & OTHER WASTE (MANAGEMENT &HANDLING & TRANSBOUNDORY MOVEMENT) 'RULES-2016 :Applicant shall have tocomply with provisions of Hazardous waste (Management, Handling & Trans boundarymovement) Rule-2016 after amendment time to time.

4.1 M/s. Vinayak Tmt Bars Pvt. Ltd is hereby inserted a quantity of following hazardous wasteson the premises situated at above mention site.

azardousAfter

Amendment Schedule FacilityWaste

Quantitv--._-----~-Collection, Storage, Transportation,

'edOii 600 littY ear 51 Disposal by selling to Registered re-refiner.

pty Collection, storage, Transportation,ntainers/

33.1 Decontamination and sale or sale tqrrels/liners 400 KglYear authorized decontamination facilityntaminateste

Sr. HNo

2 bacowa

5. The other conditions this Board has issued Consolidated Consent and Authorization (CC&A) AWl 1-75733, dated-27/01/2016 vide letter No.PC/GPCB/ID-23678/CCA-GNR-571/346614, dated-26/02/2016 shall remain unchanged.

Outward No:378512,20/12/2016

annexure-i - gujarat pollution control board

Documents

download annexure - taxguru

annexure-ii - ugc

amreli - global gujarat

khushboo - gujarat tourism

annexure-i - cag

gujarat pollution control board

annexure-2 - itnl

ecocare_infrastructure... - gujarat pollution control

annexure - 1 - karnataka state pollution control board

traystt^{ - gujarat pollution control board

chapter – 3 - baseline environmental status - gujarat...

proposed expansion of existing capacity - gujarat pollution

proposed mining of black trap - gujarat pollution control...

executive summary - gujarat pollution control board

untitled - gujarat pollution control board

gujarat university - gujaratuniversity.org.in

annual report - gujarat pollution control board

gujarat pollution control board - environmental clearance

annexure – i - svnit

annexure b