dh-series diamond hone heads - sunnen products company · 17 minimum maximum...
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16 1-800-772-2878
Complete System for DHTKIT (2.75" – 5.55") includes:
Optional accessories for industrial use:
DH-206 (drive shaft tube) and DH-207 (feed hex rod) are available to lengthenthe standard DH-DA drive assembly from 13.5" to 24.5".(Requires stone assemblies shown in table.)
High Force cone and stone assembly, see next page.
DH-DS Drive shaft assemblyDH-70 hone body
DH-93 hone bodyDH-117 hone body
DHTKIT
DH-70
DH-117
DH-93
Part No. Description
DH-DA Drive shaft assembly only. Common to all hone bodies.DHT-70 Hone body and drive shaft. Range 2.75"–3.68"DHT- 93 Hone body and drive shaft. Range 3.68"–4.62"DHT-117 Hone body and drive shaft. Range 4.62–5.55"
Individual Components
DH-DA
DH-Series Diamond Hone Heads
DH-228A Diamond dressing stick
www.sunnen.com 17
Minimum Maximum
DH Diamond Hone Head Size Ranges
Order example: DH2S-1xxx (stone #), DH2S-1NMH65
NMH35
NMH55
NMH85
GMB45
GMH55
GMH75
GMH85
RMH95
RMH05
100
220
400
150
220
320
400
500
600
Drive ShaftAssy. Body 2-Stone* 4-Stone* PHT Brush* mm inches mm inches
Available*Stones Grit Size
DHDA DHT70 DH2S-1-__ N/A DH1B-1-534 69,9 2.750 77,7 3.062DHDA DHT70 DH2S-2-__ N/A DH1B-2-534 77,7 3.062 85,7 3.374
DHDA DHT70 DH2S-3-__ DH4S-3-__ DH1B-3-534 85,7 3.374 93,6 3.686
DHDA DHT93 DH2S-4-__ DH4S-4-__ DH1B-4-534 93,6 3.686 101,5 3.998
DHDA DHT93 DH2S-5-__ DH4S-5-__ DH1B-5-534 101,5 3.998 109,5 4.310
DHDA DHT93 DH2S-6-__ DH4S-6-__ DH1B-6-534 109,5 4.310 117,4 4.622
DHDA DHT117 DH2S-7-__ DH4S-7-__ DH1B-7-534 117,4 4.622 125,3 4.933
DHDA DHT117 DH2S-8-__ DH4S-8-__ DH1B-8-534 125,3 4.933 133,2 5.244
DHDA DHT117 DH2S-9-__ DH4S-9-__ DH1B-9-534 133,2 5.244 141 5.555
DHH Diamond Hone HeadHigh-force Feed Cone and stone sets.Check availability for difficult materials.
Item Number* Description
DH229 High-Force Feed ConeDHH6-GMH__ Diamond Stone Set (Range: 3.680"–3.880") (93, 47-98, 55 mm)
DHH7-GMH__ Diamond Stone Set (Range: 3.880"–4.080") (98, 55-103, 63 mm)
DHH8-GMH__ Diamond Stone Set (Range: 4.080"–4.280") (103, 63-108, 71 mm)
DHH9-GMH__ Diamond Stone Set (Range: 4.280"–4.480") (108, 71-113, 79 mm)
DHH10-GMH__ Diamond Stone Set (Range: 4.480"–4.680") (113, 79-118, 87 mm)
DHH11-GMH__ Diamond Stone Set (Range: 4.680"–4.880") (118, 87-123, 95 mm)
DHH12-GMH__ Diamond Stone Set (Range: 4.880"–5.080") (123, 95-129 mm)
DHHB-6534 PHT Brush Set (Range: 3.680"–3.880") (93, 47-98, 55 mm)
DHHB-7534 PHT Brush Set (Range: 3.880"–4.080") (98, 55-103, 63 mm)
DHHB-5534 PHT Brush Set (Range: 4.080"–4.280") (103, 63-108, 71 mm)
DHHB-9534 PHT Brush Set (Range: 4.280"–4.480") (108, 71-113, 79 mm)
DHHB-10534 PHT Brush Set (Range: 4.480"–4.680") (113, 79-118, 87 mm)
Note: GMH55, GMH75, RMH95 and RMH05 abrasive grades will be set up initially.
4 Stone - 16 Cutting Edges
4 Stone - 8 Cutting Edges
Call Sunnen for additionalstone availability.
DH-Series Diamond Hone Heads
* Special order - contact Customer Service for availability.
SV/CV/CK Accessories & SuppliesCK-2000Midget Hone HeadRange: 2.000" to 3.000" I.D. (51 mm to 76 mm)
1-800-772-287818
CK-2040A MidgetStorage Rack
For orderly storage of Stoneholdersand Alignment Guides.Shipping Weight: 3 lbs. (1,36 kg)
CK-3155ASetting GageIndicates shimsrequired to set Guidesand Stones to cylinder diameter. Alsoused to adjust Alignment Guides.Shipping Weight: 3 1/2 lbs. (1,59 kg) (Usedalso with CK-2600 and CK-3000 Hone Heads.)
CK-3355AStone InserterChanges Stones easily in seconds.Includes mounting bracket.Shipping Weight: 7-1/2 lbs. (3,40 kg)(Used also with CK-2600 and CK-3000Hone Heads.)
CK-3373ASpring RetainerHolds the CK-3372 slidein position during stoneinsertion or removal.Also used on the CK-4355A inserter.
CK-2570 HardGuide ShoeFor long life in highproduction shops.Shipping Weight: 1/2 lb. (,22 kg)(Not recommended with 400 grit orfiner stone sets.)
SuppliedPart No. with Description
CK-2000
CK-1823A 1 Tapered Locking Screw (Not shown)CK-2005A 1 Midget Head and Tube AssemblyCK-2042A 4 Stone Shim, 1/8" (3,17 mm)
(1 per package)CK-3105A 1 Shim RackCK-2075 1 set Guide Shim SetCK-2035A 2 sets Master Stoneholder Set (2 per set)CK-2050A 2 Main and Centering Guides
(Includes CK-2080)CK-2080 – Guide Shoe and Screw Set (2 shoes
per set) (Included with C-2050A)CK-2115A 1 set Alignment Guide Set (2 per set)
(Includes CK-2120)CK-2120 – Alignment Guide Shoe and Screw Set
(2 shoes per set)(Included with CK-2115A)
CK-2125A 4 Clamp (1 per package)CK-2045A 2 sets Master Stoneholder Set (2 per set)CK-2049A 2 sets Stone Shim Set, 9/32" (7,14 mm)
(2 per set)CK-2060A 2 Main and Centering Guides (Includes
CK-2070)CK-2070 1 1 Guide Shoe and 1 Screw Set (3 per set)
(Included with CK-2060A)CK-2135A 1 set Alignment Guide Set (2 per set)
(Includes CK-2140)CK-2140 – Alignment Guide Shoe and Screw Set
(2 shoes per set)(Included with C-2135A)
CK-2093A 2 Guide Shim 3/16" (4,75 mm)(1 per package)
CK-2000 Midget Hone Head Set
Accessories(Not included with CK-2000)
Basic PartsDiameter Range: 2" – 3" (50,8 – 76,2 mm)
CK-2005A
CK-2075
CK-2075CK-2035A
CK-2045A CK-2049A CK-2093A
CK-2125A
CK-2115ACK-2120
CK-2135ACK-2140
CK-2060A
CK-2050ACK-2080
CK-3105ACK-2042A
Diameter Range: 2"–2.6" (50,8–66,0 mm)
Diameter Range: 2.6"–3" (66,0-76,2 mm)
Kit Includes:
Part No. Qty. Description
CK-2071A 8 Guide & Stone #1CK-2072A 8 Guide & Stone #2CK-2073A 8 Guide & Stone #3CK-2074A 4 Guide & Stone #7CK-2076A 4 Guide & Stone #11CK-2077A 4 Guide & Stone #15
CK-2075Shim Kit
(Included withCK-2000 Hone Head)
www.sunnen.com 19
SV/CV/CK Accessories & SuppliesCK-2600 Junior Hone Head
Range: 2.600" to 3.500" I.D. (66 mm to 89 mm)
Basic PartsDiameter Range: 2.6"–3.5" (66–89 mm)
CK-2600 Junior Hone Set
CK-3120
CK-3070CK-3070
CK-3075
CK-3105A
CK-2715A
CK-3125A
CK-2690ACK-2650A
CK-2635A
CK-2605A
Suppliedwith
Part No. CK-2600 Description
CK-1823A 1 Tapered Locking Screw (Not shown)CK-2605A 1 Junior Head and Tube AssemblyCK-3042A 4 Stone Shim, 1/4" (6,35 mm)
(1 per package)CK-2715A 1 set Alignment Guide Set (2 per set)
(Includes CK-3120)CK-3120 – Alignment Guide Shoe and Screw Set
(2 shoes per set) (Included in CK-2715A)CK-3125A 2 Clamp (1 per package)CK-3105A 1 Shim RackCK-3075 1 set Guide Shim SetCK-2635A 2 sets Master Stoneholder Set (2 per set)CK-2650A 1 Main Guide (Includes CK-3070)CK-3070 – 1 Guide Shoe and 1 Screw Set
(Included in CK-2650A and CK-2690A)CK-2690A 1 Centering Guide (Includes CK-3070)
Accessories(Not included with CK-2600)
Kit Includes:
Part No. Qty. Description
CK-3071A 8 Guide & Stone #1CK-3072A 8 Guide & Stone #2CK-3073A 8 Guide & Stone #3CK-3074A 4 Guide & Stone #7CK-3076A 4 Guide & Stone #11CK-3077A 4 Guide & Stone #15CK-3078A 4 Guide & Stone #19
Applicable to CK-3000 and CK-2600Hone Heads.
CK-3075 Shim Kit(Included with CK-2600 Hone Head)
CK-3040A StandardStorage RackFor orderly storageof Stoneholdersand Alignment Guides.Shipping Weight: 3-1/2 lbs. (1,59 kg)(Used also with CK-3000 Hone Head.)
CK-3155ASetting GageIndicates shimsrequired to set Guidesand Stones to cylinder diameter.Also used to adjust AlignmentGuides. Shipping Weight: 3-1/2 lbs.(1,59 kg) (Used also with CK-2000 andCK-3000 Hone Heads.)
CK-3355AStone InserterChanges Stones easily in seconds.Includes mounting bracket.Shipping Weight: 7-1/2 lbs. (3,40 kg)(Used also with CK-2000 and CK-3000Hone Heads.)
CK-3570 HardGuide ShoeFor long life in highproduction shops.Recommended foruse if honing with diamonds.Shipping Weight: 1/2 lb. (,22 kg)(Not recommended with 400 grit orfiner stone sets.)
CK-3373ASpring RetainerHolds the CK-3372 slidein position during stoneinsertion or removal.Also used on the CK-4355A inserter.
SV/CV/CK Accessories & SuppliesCK-3000 Standard Hone HeadRange: 3.000" to 5.000" I.D. (76 mm to 127 mm)
1-800-772-287820
Basic PartsDiameter Range: 3.0"–5.0" (72,2–127,0 mm)
CK-3000 Standard Hone Set
Accessories(Not included with CK-3000)
Kit Includes:
Part No. Qty. Description
CK-3071A 8 Guide & Stone #1CK-3072A 8 Guide & Stone #2CK-3073A 8 Guide & Stone #3CK-3074A 4 Guide & Stone #7CK-3076A 4 Guide & Stone #11CK-3077A 4 Guide & Stone #15CK-3078A 4 Guide & Stone #19
Applicable to CK-3000 and CK-2600
Hone Heads.
CK-3075 Shim Kit(Included with CK-3000 Hone Head)
CK-3040A StandardStorage RackFor orderly storageof Stoneholdersand Alignment Guides.Shipping Weight: 3-1/2 lbs. (1,59 kg)(Used also with CK-2600 Hone Head.)
CK-3155ASetting GageIndicates shimsrequired to set Guidesand Stones to cylinder diameter. Alsoused to adjust Alignment Guides.Shipping Weight: 3-1/2 lbs. (1,59 kg)(Used also with CK-2000 and CK-2600Hone Heads.)
CK-3355AStone InserterChanges Stones easily in seconds.Includes mounting bracket.Shipping Weight: 7-1/2 lbs. (3,40 kg)(Used also with CK-2000 and CK-2600Hone Heads.)
CK-3570 HardGuide ShoeFor long life in highproduction shops.Recommended foruse if honing with diamonds.Shipping Weight: 1/2 lb. (,22 kg) (Not rec-ommended with 400 grit or finer stone sets.)
CK-3373ASpring RetainerHolds the CK-3372 slidein position during stoneinsertion or removal.Also used on the CK-4355A inserter.
Diameter Range: 3.0"–4.125" (76,2–104,7 mm)
Diameter Range: 4.125"–5.0" (104,7–127,0 mm)
CK-3005ACK-3105A
CK-3042A
CK-3035A CK-3050A CK-3125A
CK-2715A
CK-3120
CK-3070
CK-3075
CK-3090A
CK-3070
CK-3093A
CK-3125A
CK-3115A
CK-3060A
CK-3049ACK-3045A
CK-3070
Suppliedwith
Part No. CK-3000 Description
CK-1823A 1 Tapered Locking Screw (Not shown)CK-3005A 1 Standard Head and Tube AssemblyCK-3042A 4 Stone Shim, 1/4" (6,35 mm) (1 per package)CK-3120 – Alignment Guide Shoe and Screw Set
(2 shoes per set) (Included in C-2715Aand C-3115A)
CK-3125A 4 Clamp (1 per package)CK-3105A 1 Shim RackCK-3090A 1 Centering Guide (Includes CK-3070)CK-2650A 1 Main Guide (Includes CK-3070)CK-3070 – 1 Guide Shoe and 1 Screw Set (Included
in CK-3050A, CK-3060, and CK-3090A)CK-3093A 1 Centering Guide Shim (Used with CK-3090A)CK-3075 1 set Guide Shim SetCK-3035A 2 sets Master Stoneholder Set (2 per set)CK-3050A 1 Main Guide (Includes CK-3070)CK-2715A 1 set Alignment Guide Set (2 per set)
Range: 3.0"–3.75" (76,2–95,2 mm)CK-3115A 1 set Alignment Guide Set (2 per set)
Range: 3.25"–5.0" (82,5–127,0 mm)CK-3045A 2 sets Master Stoneholder Set (2 per set)CK-3049A 2 sets Stone Shim Set 7/16" (11,1 mm) (2 per set)CK-3060A 1 Main Guide (Includes CK-3070)
www.sunnen.com
SV/CV/CK Accessories & SuppliesCK-4000 Large Hone Head
Range: 4.00" to 8.000" I.D. (102 mm to 203 mm)
21
Basic PartsDiameter Range: 4"-8" (101,6-203,2 mm)
CK-4000 Large Hone Set
Accessories(Not included with CK-4000)
Kit Includes:
Part No. Qty. Description
CK-4071A 8 Guide & Stone #1CK-4072A 8 Guide & Stone #2CK-4073A 8 Guide & Stone #3CK-4074A 4 Guide & Stone #7CK-4076A 4 Guide & Stone #11CK-4077A 4 Guide & Stone #15CK-4078A 4 Guide & Stone #19
CK-4075 Shim Kit(Included with CK-4000 Hone Head)
CK-4040A Large StorageRackFor orderly storageof Stoneholdersand AlignmentGuides.Shipping Weight: 10 lbs. (4,54 kg)
CK-4155ASetting GageIndicates shimsrequired to set Guidesand Stones to cylinder diameter. Alsoused to adjust Alignment Guides.Shipping Weight: 3-1/2 lbs. (1,59 kg)
CK-4355AStone InserterChanges stones easilyin seconds. Includesmounting bracket.Shipping Weight: 9-1/2 lbs. (4,31 kg)
CK-4570 HardGuide ShoeFor long life in high production shops.Recommended for use if honing withdiamonds. Shipping Weight: 1/2 lb. (,22 kg)(Not recommended with 400 gritor finer stone sets.)
CK-3373ASpring RetainerHolds the CK-4372 slide in positionduring stone insertion or removal.Also used on the CK-3355A inserter.
Diameter Range: 4"-6" (101,6-152,4 mm)
Diameter Range: 6"-8" (152,4-203,2 mm)
CK-4005A
CK-4042A CK-4075
CK-1600A
PNP-1450PNP-1450MPNP-1600PNP-1600M
CK-4043A
CK-3105A
CK-4125A
CK-4115A
CK-4035A
CK-4045A CK-4049A CK-4093ACK-3120
CK-4135A
CK-4125A
CK-4050ACK-4070 CK-4070
CK-3120
Suppliedwith
Part No. CK-4000 Description
CK-1823A 1 Tapered Locking Screw (Not shown)
CK-4005A 1 Large Head and Tube Assembly
CK-4042A 4 Stone Shim, 1/4" (6,35 mm) (1 per package)
CK-4043A 4 Stone Shim, 1/2" (12,7 mm) (1 per package)
CK-3105A 1 Shim Rack
CK-4125A 4 Clamp (1 per package)
CK-1450A 1 Graduated Stroke Plate, for 4-1/2"(114,3 mm) stones (CK-10 Machines)
CK-1600A 1 Graduated Stroke Plate, for 6" (152,4 mm)stones (CK-10 Machines)
PNP-1450M 1 Graduated Stroke Plate, metric version ofPNP-1600
PNP-1600 1 Graduated Stroke Plate, for 6" (152,4 mm)stones (CV-616 Machines)
PNP-1600M 1 Graduated Stroke Plate, metric version ofPNP-1600
CK-4075 1 set Guide Shim Set
CK-4035A 2 sets Master Stoneholder Set (2 per set)
CK-4050A 2 Main and Centering Guide (Includes CK-4070)
CK-4070 – 1 Guide Shoe & 1 Screw Set (Included withCK-4050A)
CK-4115A 1 set Alignment Guide Set (2 per set)(Includes CK-3120)
CK-3120 – 1 Guide Shoe and 1 Screw Set (2 per set)(Included with CK-4115A and CK-4135A)
CK-4045A 2 sets Master Stoneholder Set (2 per set)
CK-4049A 2 sets Stone Shim Set, 3/4" (19,0 mm) (2 per set)
CK-4093A 2 Main & Centering Guide Shims (1 per package)
CK-4135A 1 set Alignment Guide Set (2 per set)(Includes CK-3120)
1-800-772-287822
SV/CV/CK Accessories & Supplies
CK-1200 Clamp Kit for CV-616The CK-1200 clamp kit consists of all parts to configure the CV-616 cradle to engine block work.Shipping Weight: 97 lbs. (44,1 kg).
CH-585A
CK-1215A
CK-1208A
CK-1195A
CK-1213A
CK-1206A
CK-271†
CK-1220
CK-1207
CK-798A**CK-1211
PHS-528
PHS-1013PHP-555
CK-3275A
PNP-1275PNP-1275MPNP-1350PNP-1350M
*Included in CK-1200 Clamp Kits. Required on CV-616 afterserial number 4357. Not required on previous machines.
†CK-798A Instruction Plate and CV-271 Weight Blocknot included in kit. Available separately.
Kit Includes:
Part No. Description
CH-585A Clamp Bar SetPHS-528 Bolts, 3/8-16 x 2-1/2" hex head cap screwCK-1206A Lower PlateCK-1211 Upper PlateCK-1207 BlocksCK-1220 Riser BlocksPHP-555 Groove PinCK-1195A Cross Bar AssemblyCK-1213A Clamp Nut, KnurledCK-1208A StudPHN-107 Lock NutCK-1215A Crank AssemblyCK-3275A Hook Rule, Inch and Metric ScalePNP-1275 Stroke Scale, 2-3/4" Stone LengthPNP-1275M Stroke Scale, 69,8 mm Stone LengthPNP-1350 Stroke Scale, 3-1/2" Stone LengthPNP-1350M Stroke Scale, 88,9 mm Stone LengthPHS-1013* Hex Head Cap Screws (2)
SV-6200 Clamp Kit for SV-10
Kit Includes:
Part No. Qty. Description
SV-6200 Clamp Kit (includes:)CH-590 1 Outside Clamp BarCH-585 1 Inside Clamp BarCK-1195 2 Cross Bar AssyCK-1220 4 Riser BlockCK-1215A 1 Crank AssemblyCK-1213A 2 Clamp NutCK-1206A 2 Plate and Block Kit (includes:)CK-1206 2 Lower PlateCK-1207 2 BlockCK-1211 2 Top Clamp PlatePHS-528 4 Screw (3/8-16 x 2-1/2 HHCS)CK-1208 2 Stud (with:)PHN-107 2 Locknut (9/16-18)CK-3275 1 Hook RuleISV-620 1 Instruction
www.sunnen.com 23
SV/CV/CK Accessories & Supplies
Tooling for ResizingHigh-Silicon AluminumAlloy BlocksPorsche, Mercedes Benz, Honda,BMW
High silicon aluminum die-cast blocksdo not require a steel or cast iron linerin the cylinder bore. Pure particles ofsilicon, about .001" (0,03 mm) indiameter, are dispersed in thealuminum alloy. To achieve a propersurface finish, the cylinders should beprepared so piston and rings contactonly silicon. Silicon is very hard, sothere will be very little wear in thecylinder bore. The aluminum’s functionis merely to “hold” the silicon particleswhich actually form the wall.
Excessively scored or worn cylinderscan be reconditioned to acceptoversize pistons. A special“Conditioning” operation is neededto remove aluminum from andbetween the silicon particles so thewall will be a silicon wall.
CK-234A Gear SetReplacement fiberplanetary gear setfor the SV-10, CV-616and CK-10 handwheelassembly.
CK-448A Gearbox OilCK-448A is a sulphur-free gearbox lubricantused in the SV-10,CV-616 and LBB-1810transmission case. Quart(,95 liter). Note: Use of90 wt. hypoid lubricantwill cause prematuregearbox wear and isnot recommended.
FL6X Portable ToolAdapter for CV-616,CK-21 and SV-10
For use on applications larger than 8”in diameter or for parts with keyways,where standard CV/CK toolingwill not work. Order MPS and ANhone heads separately-Special order-
Call Sunnen for availability.
CK-1442A ReplacementAmber LensFor Dwell Light.
CK-1444AReplacement Bulb
For Motor On and DwellIndicator Lights.
CV-616 Replacement Belts
CK-1436A Coverand GlassFor CK/CV load meter.Shipping Weight:1/2 lb. (,22 kg)
PF-244A Gasket forCanister Lid
CV-1010 Mandrel Adapterfor use on CV-616, CK-10,CK-21 or SV-10
Stroke Scale Plates forCV-616 Cylinder King
Tooling required:
Part No. Description
CK-252A Timing BeltCK-192A Flat BeltCK-209A “V” Belt, UpperCK-498A “V” Belt, LowerCK-1267A “V” Belt, Blower
Part No. Stone Length
PNP-1275 3/4" (69,8 mm)PNP-1350 1/2" (88,9 mm)PNP-1450 1/2" (114,3 mm)PNP-1600 6" (152,4 mm)CV-1285 9" (228,6 mm)(not shown)
CK-3410A Lamp andBracket AssemblyThe CK-3410Ais equippedwith an 8' longcord withmoulded onground plug. Itis offered in115 volt, single phase only andwill plug into any standard 3-wireconvenience outlet. The unit issupplied with a clamp for attachmentto the control station arm. (Takes100 watt maximum incandescentbulb; bulb not included.)Shipping Weight: 7 lbs. (3,18 kg)
The CV-1010 adapts standardmandrels in applications where thestandard hone heads do not apply.Minimum diameter .75" (19 mm).Mandrel not included.Shipping Weight: 7-1/2 lbs. (3,41 kg)
For metric, add “M” to the part number.CV-110 Fiber Mats forCV-616, CK-10, CH-100,CK-21 and SV-10These mats remove thecoarse swarf producedduring honing before itenters the machinesump. They extend thetime between cleaningthe machine sump andalso extend filter andpumping system life.Five to the std. package.Measures 53" x 34" (134 x 86 cm)
Part No. Description
MB-30 Honing OilC30-F85 Felt SetC30-J55 StonesAN-30 Silicon CompoundAN-35 Storage BoxC30-J84 StonesCK-3035A Master Holder Set, StonesCK-3130A Master Holder Set, FeltsC30-C03-81 Polishing Stones
SV-10 Replacement BeltsPDB-341 Stroker BeltPDB-342 Drive Belt
SV/CV/CK Accessories & Supplies
1-800-772-2878
Honing Stone Sets for Use With the CV/CK
24
For Diameter Range
MidgetHone Head6 setsper box
JuniorHone Head6 setsper box
StandardHoneHead6 setsper box
LargeHoneHead1 setper box
inches
2.0-2.72.0-2.72.0-2.72.4-2.72.4-3.02.4-2.72.4-2.72.4-3.02.7-3.02.7-3.02.6-3.52.6-3.52.6-3.52.75-3.52.75-3.53.0-3.53.0-3.53.0-3.53.0-3.53.0-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1253.25-4.1254.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.125-5.04.0-6.04.0-6.04.0-6.04.0-6.04.0-6.06.0-8.06.0-8.06.0-8.06.0-8.06.0-8.0
mm
50,8-68,650,8-68,650,8-68,660,9-68,660,9-76,260,9-68,660,9-68,660,9-76,268,6-76,268,6-76,266,0-88,966,0-88,966,0-88,969,8-88,969,8-88,976,2-88,976,2-88,976,2-88,976,2-88,976,2-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,882,5-104,8104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0104,8-127,0101,6-152,4101,6-152,4101,6-152,4101,6-152,4101,6-152,4152,4-203,2152,4-203,2152,4-203,2152,4-203,2152,4-203,2
Used withMaster Holder Set
CK-2035ACK-2035ACK-2035ACK-2035ACK-2035ACK-2035ACK-2035ACK-2035ACK-2045ACK-2045ACK-2635ACK-2635ACK-2635ACK-2635ACK-2635ACK-2635ACK-2635ACK-2635ACK-2635ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3035ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-3045ACK-4035ACK-4035ACK-4035ACK-4035ACK-4035ACK-4045ACK-4045ACK-4045ACK-4045ACK-4045A
Order These Stone Sets
Roughing
EEU-129EEU-141EEU-141EAU-129
–EAU-141EAU-141
–EAU-129EAU-141EMN-123EMU-123EMU-133EKN-123
––
EHN-116EHN-123EHN-133EKU-133
––
EHN-123EHU-123EHN-116
–EHU-133
–––––––
EHN-123EHU-123EHN-116
–EHU-133
––––––
JUA-222JUG-222EUA-107–EUG-113EUA-107
–EUG-113JUA-222JUG-222
Finishing
EEU-522EEU-531C20-J65-91*EAU-522C24-A45EAU-531C24-J65-91*C24-A45EAU-522EAU-531EMN-525EMU-518EMU-525EKN-525EKN-512EHU-412EHN-512EHN-518EHN-525EKU-525AHU-425AHU-425-01AEHN-518EHU-518EHN-512EHU-412EHU-525JHU-525*JHU-623*JHU-625*JHU-818*JHU-820*C30-CO3-81*AHU-425EHN-518EHU-518EHN-512EHU-412EHU-525JHU-525*JHU-623*JHU-625*JHU-818*JHU-820*C30-CO3-81*JUA-520JUG-520EUA-510C40-A45EUG-514EUA-510C40-A45EUG-514JUA-520JUG-520
Stone Length
inches
2-3/42-3/42-3/42-3/432-3/42-3/432-3/42-3/43-1/22-3/42-3/43-1/23-1/22-3/43-1/23-1/23-1/22-3/42-3/42-3/43-1/22-3/43-1/22-3/42-3/42-3/42-3/42-3/42-3/42-3/42-3/42-3/43-1/22-3/43-1/22-3/42-3/42-3/42-3/42-3/42-3/42-3/42-3/464-1/2664-1/2664-1/264-1/2
mm
60,860,860,860,876,260,860,876,260,860,888,960,860,888,988,960,888,988,988,960,860,860,888,960,860,860,860,860,860,860,860,860,860,860,888,960,860,860,860,860,860,860,860,860,860,8152,4114,3152,4152,4114,3152,4152,4114,3152,4114,3
Applications
Hard BlocksStandard Type BlocksAlum. Cylinders (Special Finish Stones)Hard BlocksBase Finishing before Plateau HoningStandard Type BlocksAlum. Cylinders (Special Finish Stones)Base Finishing before Plateau HoningHard BlocksStandard Type BlocksCylinders with PortsHard Blocks and SleevesStandard Type BlocksCylinders with PortsSpecial ApplicationsBase Finishing before Plateau HoningVW, Mercedes, High Nickel Race BlocksAir Cooled CylindersSpecial ApplicationsStandard Type BlocksAircraft Type CylindersAircraft Type (Hard Tip)Air Cooled CylindersHard Blocks and SleevesHard Blocks and SleevesBase Finishing before Plateau HoningStandard Type BlocksAluminum Blocks, Alum. CylindersHigh Nickel Race Blocks, Alum. CylindersAlum. Cylinders (Special Finish Stones)High Nickel Race Blocks, Alum. CylindersAlum. Cylinders (Special Finish Stones)PolishingAircraft Type CylindersAir Cooled CylindersHard Blocks and SleevesHard Blocks and SleevesBase Finishing before Plateau HoningStandard Type BlocksAluminum Blocks, Alum. CylindersHigh Nickel Race Blocks, Alum. CylindersAlum. Cylinders (Special Finish Stones)High Nickel Race Blocks, Alum. CylindersAlum. Cylinders (Special Finish Stones)Polishing, Plateau HoningHard Cylinders with PortsHard CylindersCylinders with PortsBase Finishing before Plateau HoningStandard Type BlocksCylinders with PortsBase Finishing before Plateau HoningStandard Type BlocksHard Cylinders with PortsHard Cylinders
*For special honing applications, contact the Sunnen Customer Service Department.
www.sunnen.com
SV/CV/CK Accessories & Supplies
25
Stone Sets for HighPerformance EnginesHoned on Sunnen CV-616,CK-10 and SV-10
These Stone Sets are available forproducing specific finishes for highperformance engines. ContactCustomer Service, Sunnen ProductsCo. for full details. As a general rule,however, on standard cast ironblocks the following surface finishwill be produced:
AN-980Chamfering ConeChamfers the sharp edgesof cylinders for safe pistonand ring installation. Handlesall diameter cylinders or sleeves.Unit consists of tapered neoprenecone covered by long-lastingreplaceable abrasive cone (plus aspare). Easy to use with 1/4" (6,3 mm)or larger drill.Shipping Weight: 1-1/2 lbs. (,68 kg)
6 Replacement Cones in Package:Order AN-994AShipping Weight: 1 lb. (,45 kg)
AN-980 Replacement PartsAN-991A ExtensionAN-986A Rubber Cone
How to Read Grit SizeThe first numeral in the stone codedesignates the grit size. As shown inthe examples below, the “1” inEEU-129 designates that the gritsize is 70, as the “8” in JHU-820designates a 400-grit stone.
Sunnen CylinderReconditioning-DiamondTooling CV, CK or SVApplicationsThe following parts are required foruse with Sunnen Diamond Stonesusing the CV-616 or CK-10 with thehone heads listed as follows:
Note: Diamondstone masterholders areavailable for theCK-2000 and CK-4000 hone heads. Writefor bulletin #P-3404 and P-3405 or callCustomer Service, Sunnen Products Co.for information.
*Note: One-eighth inch will have to beground off of each pin, and customer mustmake this alteration to meet the range.
Special Instructions: The CK-3030A ranges asshown for each hone head are what controlthe diameter range in which the diamondstones, using this tooling, can be used.
Order CK-1860A Thrust Bearing for SuperAbrasive Honing. The Standard Bearing willfail prematurely under these loads.Use a Feed Rate which doesn’t pegthe Load Meter.
For Metal Bond Super Abrasive use inthe Large Hone Head, call CustomerService, Sunnen Products Co.
Use of hardened guide shoes is recommendedwhen using diamond stone sets.
†CK-3570 must be mounted on theCK-3050A Main Guide Holder
Standard Hone Head
Junior Hone Head
Part No. Description
100 Series (example: EEU-129) - 70 grit200 Series (example: JUA-222) - 80 grit400 Series (example: EHU-412) - 150 grit500 Series (example: EHU-525) - 220 grit600 Series (example: JHU-625) - 280 grit800 Series (example: JHU-820) - 400 gritCO Series (example: C30-CO3-81) - 600 grit
The surface finishes listed above wereproduced by honing a late model 350cid Chevy small block. Finishes mayvary due to variations in cast ironalloys, feed rates and honing oil used.Note: Some stones can be used fordifferent diameter ranges, depending uponwhich Master Holder Set is used. Once astone is inserted into the master holder, itmust not be removed until replacementis necessary.
Other abrasives are available forspecial applications. Call CustomerService, Sunnen Products Co. forinformation.
Note: For Diamond Abrasives for Rottlerand K-Line hone heads see page 28.
Stone Set
EHU-412EHN-512JHU-525JHU-623JHU-818C30-C03-81
Approx. Surface Finish
Microinches Ra47-5240-4830-3620-257-143-5
Micrometers Ra1,1-1,31,0-1,2,75-,91,50-,63,18-,35,07-,12
PHT Plateau Honing ToolCV/CK Hone Head
Midget
JuniorStandard
Large
Abrasive Sets (320 GRIT)
C20-PHT-732C24-PHT-732C30-PHT-731C30-PHT-731C40-PHT-731C40-PHT-731
mm
50,8–60,958,4–73,773,7–86,478,7–127,0101,6–152,4152,4–203,2
For Diameter RangeInches
2.00–2.402.30–2.902.90–3.403.10–5.004.00–6.006.00–8.00
Part No. Description
CK-3000 Hone Head Range 3.000" to5.000" (76,2-127,0 mm)
CK-3030A Stone Holder Set-Range 3.300"to 4.625" (83-117,5 mm)
CK-3570 Hard Guide ShoePNP-1275 Standard Stroke Scale PlateCK30-DM100 Stone Set-Roughing
Part No. Description
CK-2600 Hone Head Range 2.600" to3.500" (66,0-88,9 mm)
CK-3030A* Stone Holder Set-Range 3.000"to 4.300" (76,2-109,2 mm)
CK-3570 Hard Guide ShoePNP-1275 Standard Stroke Scale PlateCK30-DM100 Stone Set-Roughing
CK-3030A Diamond StoneMaster Holder Set
Part No. Qty. Description
GHF504-2 2 Retaining Spring ForStones
GHG14C233-1 6 Stoneholder:.375" (9,5 mm) HighRange: 2.80"–3.06"(71–76 mm)
GHG14C233-4 6 Stoneholder:.500" (12,7 mm) HighRange: 3.05"–3.31"(77–84 mm)
GHG14C233-3 6 Stoneholder:.625" (16 mm) HighRange: 3.30"–3.56"(84–90 mm)
PHSM402 1 Stoneholder ClampPlate Screw
GHG17B382 1 Expansion ScrewGHF475-37 2 Thrust WasherGHF475-38 1 Thrust BearingGHF505-3 2 Shear Pin
Ref: 1/8" Dia. x 1/2" LongGHF310-17A 1 Universal JointGHG18C233 1 DriveshaftGHF439-36 1 Universal Joint BootGHF512-1 2 Univ. Joint Boot Tie StrapGH-80049 1pt. Truing Grit (70 Grit)GH-50 Spring Tool
Part No. Qty. Description
GHF-504-1 2 Retaining Spring For StonesGHG14C233-7 8 Stoneholder:
.447" (11,3 mm) HighRange: 3.41"–3.69"(87–94 mm)
GHG14C233-8 8 Stoneholder:.582" (15 mm) HighRange: 3.68"–3.96"(93–101 mm)
GHG14C233-9 8 Stoneholder:.717" (18 mm)Range: 3.95"–4.23"(100–107 mm)
GHG14C233-10 8 Stoneholder:.852" (21,6 mm) HighRange: 4.22"–4.44"(107–113 mm)
PHSM402 1 Stoneholder ClampPlate ScrewRef: 5.0 x 8 x 16 mm SHCS
GHG17B341 1 Expansion ScrewGHF475-31 2 Thrust WasherGHF475-30 1 Thrust BearingGHG20A177 1 SpacerGHF505-3 2 Shear Pin
Ref: 1/8" Dia. x 1/2" LongGHG15A167 1 Universal BlockGHF310-16 1 Universal JointGHG18C222 1 DriveshaftGHF439-27 1 Universal Joint BootPHSM623 8 Butt. HD. Cap Screw
Ref: 4,0 x 7 x 8 mm B.H.C.SGH-80049 Truing Grit (70 Grit)GH-50 Spring Tool
GHSS-2440 Hone HeadRange: 2.44"–2.83" (62,0 mm–71,8 mm)
GHSS-2800 Hone HeadRange: 2.80"–3.56" (71,2 mm–90,4 mm)
NOTE FOR ALL HONE HEADS: Universaljoint area must be packed with mobilgrease #28 before boot is in place.Sunnen Part #SML-100.
GHSS-3410 Hone HeadRange: 3.41"–4.44" (86,6 mm–112,7 mm)
1-800-772-287826
Part No. Qty. Description
F504-3 2 Retaining Spring For StonesG14C251-1A 6 Stoneholder:
.250" (6 mm) HighRange: 2.44"–2.58"(62–66 mm)
G14C251-2A 6 Stoneholder:.312" (8 mm) HighRange: 2.56"–2.70"(65–69 mm)
G14C233-1A 6 Stoneholder:.375" (9.5 mm) HighRange: 2.69"–2.83"(68 mm–72 mm)
PHSM613 1 Stoneholder Clamp PlateScrew: Use withGHG14C251 SeriesStoneholders
PHSM402 1 Stoneholder Clamp PlateScrew: Use withGHG14C233 SeriesStoneholders
G17B382 1 Expansion ScrewF475-37 2 Thrust WasherF475-38 1 Thrust BearingF505-3 2 Shear Pin
Ref: 1/8" Dia. x 1/2" LongF310-17 1 Universal JointG18C234 1 DriveshaftF439-37 1 Universal Joint BootF512-1 2 Univ. Joint Boot Tie StrapGH-80049 Truing Grit (70 Grit)GH-50 Spring Tool
Item PartNo. Number Qty. Description
1 CH-585A 1 Clamp Bar Assembly(includes 1a, 1b)
1a CH-585 1 Clamp Bar, Inside1b CH-590 1 Clamp Bar, Outside3 CK-1195A 2 Cross Bar Assembly3a PHP-555 1 Pin, Groove4 CK-1220 4 Block, Riser5 CK-1215A 1 Crank Assembly6 CK-1213A 2 Clamp Nut (Pkg. of 1)
CK-6200 Clamp Kit for CK-21 includes:
16
4
8
39
5
18
11
1017
133a
1a
1b
12
Item PartNo. Number Qty. Description
7 CK-1206A 1 Plate and Block Assembly(Pkg. of 1 includes 8, 9, 10, 11)
8 CK-1206 1 Plate, Lower9 CK-1207 1 Block10 CK-1211 1 Clamp Plate, Top11 PHS-528 2 Screws, 3/8-16 x 2-1/2",
Hex Hd. Cap12 CK-1208A 2 Stud (Pkg. of 1 includes 13)13 PHN-107 2 Locknut (Flexloc #31FK-918)17 CK-3275A 1 Hook Rule
(Inch and Metric Scales)18 CK-1237 1 Bar
Note: Guide pot automated rollover fixtures (for SV-310) are available for production enginerebuilders. Call customer service, 1-800-772-2878, for information.
SV-300 SeriesVertical Honing MachineTooling and Abrasives
www.sunnen.com 27
SV-300 SeriesVertical Honing Machine
Accessories and Supplies
Note: each hone head purchase includes all master holders for the total diameter range of the hone head.Contact Customer Service for Available Abrasive Combinations.†Please specify 4 or 6 stone set. GT-62–86, 4 or 6 stone set available.
GHSS-1480
GHSS-1950
GHSS-24401
GHSS-28001
GHSS-34101
GH4SS-34101
GHSS-44101
GHTS-2440
GHTS-2800
GHTS-3410
1.48–1.561.56–1.641.64–1.721.72–1.801.80–1.881.88–1.96
1.95–2.162.11–2.322.27–2.482.44–2.582.56–2.702.69–2.83
2.80–3.063.05–3.313.30–3.56
3.68–3.963.41–3.693.95–4.234.22–4.44
3.41–3.693.68–3.963.95–4.234.22–4.44
4.41–4.734.68–5.004.95–5.275.22–5.54
2.44–2.602.55–2.752.74–2.942.93–3.133.12–3.28
2.80–3.002.99–3.193.18–3.383.37–3.57
3.41–3.683.67–3.943.93–4.204.19–4.44
37,59–39,6239,62–41,6641,66–43,6943,69–45,7245,72–47,7547,75–49,78
49,53–54,8653,59–58,9357,69–62,9961,97–65,5365,02–68,5868,32–71,88
71,12–77,7277,47–84,0783,82–90,42
86,61–93,7293,47–100,58100,33–107,44107,18–112,77
86,61–93,7293,47–100,58100,33–107,44107,18–112,77
112,01–120,14118,87–127,00125,73–133,85132,58–140,71
62–6664,8–69,8569,6–74,6774,42–79,579,25–83,31
71,12–76,2075,95–81,0380,77–85,8585,60–90,68
86,61–93,4793,22–100,0899,82–106,68106,43–112,78
Not AvailableNot AvailableGH258-3-PHT-(...)GH258-4-PHT-(...)*GH258-5-PHT-(...)GH258-6-PHT-(...)*
GH258-3-PHT-(...)GH258-5-PHT-(...)GH258-7-PHT-(...)GH251-1-PHT-(...)GH251-2-PHT-(...)GH233-1-PHT-(...)
GH233-1-PHT-(...)GH233-4-PHT-(...)GH233-3-PHT-(...)
GH233-7-PHT-(...)GH233-8-PHT-(...)GH233-9-PHT-(...)GH233-10-PHT-(...)
GH233-7-PHT-(...)GH233-8-PHT-(...)GH233-9-PHT-(...)GH233-10-PHT-(...)
GH233-8-PHT-(...)GH233-9-PHT-(...)GH233-10-PHT-(...)GH233-11-PHT-(...)
GH269-1-PHT-(...)*GH269-2-PHT-(...)*GH269-3-PHT-(...)*GH269-4-PHT-(...)*
GH261-1-PHT-(...)GH261-2-PHT-(...)GH261-3-PHT-(...)GH261-4-PHT-(...)
231 = (80 GRIT)731 = (320 GRIT)*THESE SIZES ARENOT IN STOCK ATTIME OF PRINTING231 = (80 GRIT)
731 = (320 GRIT)231 = (80 GRIT)331= (120 GRIT)531 = (180 GRIT)731 = (320 GRIT)
231 = (80 GRIT)331 = (120 GRIT)531 = (180 GRIT)731 = (320 GRIT)
231 = (80 GRIT)331 = (120 GRIT)531 = (180 GRIT)731 = (320 GRIT)
231 = (80 GRIT)331 = (120 GRIT)531 = (180 GRIT)731 = (320 GRIT)
231 = (80 GRIT)331 = (120 GRIT)531 = (180 GRIT)731 = (320 GRIT)
331 = (120 GRIT)731 = (320 GRIT)
331 = (120 GRIT)731 = (320 GRIT)*THESE SIZES ARENOT IN STOCK ATTIME OF PRINTING
331 = (120 GRIT)731 = (320 GRIT)*THESE SIZES ARENOT IN STOCK ATTIME OF PRINTING
GH258-1-(.....)GH258-2-(.....)GH258-3-(.....)GH258-4-(.....)GH258-5-(.....)GH258-6-(.....)
GH258-3-(.....)GH258-5-(.....)GH258-7-(.....)
GH236-(.....)-E
GH236-(.....)-E
GH233-(.....)-E
GH234-(.....)-E
GH233-(.....)-E
GT-62GT-71GT-76GT-81GT-86
GT-71GT-76GT-81GT-86
GH261-1-(.....)GH261-2-(.....)GH261-3-(.....)GH261-4-(.....)
N/AN/AN/AN/AN/AN/A
N/AN/AN/AGHG14C251-241AGHG14C251-242AGHG14C233-281A
GHG14C233-281AGHG14C233-284AGHG14C233-283A
GHG14C233-347AGHG14C233-348AGHG14C233-349AGHG14C233-3410A
GHG14C233-347AGHG14C233-348AGHG14C233-349AGHG14C233-3410A
GHG14C233-348AGHG14C233-349AGHG14C233-3410AGHG14C233-4411A
N/AN/AN/AN/AN/A
N/AN/AN/AN/A
N/AN/AN/AN/A
666666
666666
666
8888
4444
8888
4or6†
4or6†
6666
Plan for 2 week deliveryof abrasives
HoneHead
Diameter Range HolderSet Part #
#PerSet
Stone Sets(.....) =
Abrasive Spec
PHT Brush1 Per Box
(.....) =PHT Spec
AvailablePHT Specs
AvailableAbrasive Spec2
Inches mm
Two Stage
Two Stage
Two Stage
GMG55GMG85
GMG55GMG85
NMG37NMG65NMG85NMG05
NMG37NMG65NMG85NMG05
GMG35
GMG55
GMG75
GMG85
RMG95
RMG05
RMG005
NMG65
NMG85
NMG05
GMG35GMG55GMG75GMG85RMG05
GMG35GMG55GMG75GMG85RMG05
GMG35GMG55GMG75GMG85RMG95RMG05RMG005
NMG65NMG85NMG05
NMG37NMG57NMG85NMG05
NMG37NMG57NMG85NMG05
1-800-772-287828
Sunnen Diamond Abrasivesfor Rottler Hone HeadPart No. DescriptionD37201-P640-4 Set of 4, 320 grit (GMG75)D38201-P640-4 Set of 4, 400 grit (GMG85)D38021-P640-4 Set of 4, 500 grit (GMB95)
Sunnen Diamond Abrasivesfor K-Line Hone HeadPart No. DescriptionD37201-N671-6 Set of 6, 320 grit (GMG75)D38201-N671-6 Set of 6, 400 grit (GMG85)D60021-N671-6 Set of 6, 500 grit (GMB95)
CK-3030A Diamond Stone MasterHolder Set
Roughing Stones
Tooling Required for Honing NikasilCylinders with SV/CV/CK Tooling
Tooling Required for HoningDart Blocks
Diameter Range - 3.300–4.625 (83–117,5 mm)
HP28DM95 (2 Required)
Finishing StonesHP28DM05 (2 Required)
Note: Use Sunnen standard CK-3070 Bronze Guide Shoes whenhoning Nikasil Cylinders.
For deglazing Nikasil Cylinders in CK/CV/SV machine,use Sunnen Stone #EHU-412.
For deglazing Nikasil Cylinders with portable tools, useSunnen Stone.
*Noted as Titanium Guide Shoe in Dart Literature.Recommendation from Dart Machinery.
CK/CV Type Machines Portable Tooling
C30-A25
C30-A55
C30-J65
C30-J85
CK-3570Hard Guide Shoe*
CK-3070-NY3XDelron Guide Shoe
N37-A25
N37-A55
N37-J65
MM33-J85
Specialized SV/CV/CK Tooling
G25A43 (2.5”- 2.7”)M27A43 (2.7”- 4.1”)N37A43 (3.5”- 5.5”)W47A43 (4.1” - 21.0”)
Note: Special Order - Contact Customer Service for availability.
www.sunnen.com
CH-100 Line Honing MachineAccessories and Supplies for
CH-100, CHV-31, CH-20 and CH-40
29
CH-36 Storage RackFree-standing unit providesconvenient storage for six Hone Units.Top tray holds wrenches, honingstones, etc. Rack bottom catches oilrunoff from mandrels. Sturdy, heavysteel construction. (Hone Units mustbe ordered separately.)
CH-46 Storage Rack
Replacement Parts forCH-75A Hone Driver
The CH-46 is a compact mandrelstorage rack designed to convenientlymount over the drain pan of the CH-100Horizontal Hone. It accommodatesthree 8 or 10 stone mandrels up to3.0" (76,2 mm) diameter.
Softer Stones for LineHoning Aluminum Blocks
Blocks manufactured of aluminumrequire an abrasive with a softerbond. Softer stones allow honingwithout the problem of “loading”often experienced when honing thissoft material.
Hone Unit
8RY-2400G8RY-2700G10RY-1800F10RY-2100F10RY-2400G10RY-2700G10RY-3000H10RY-4500H15RY-3500H15RY-4000H15RY-4500H10RY-5000H10RY-5500H10RY-6000H10RY-6500H15RY-5000H15RY-5500H15RY-6000H15RY-6500H
Comments
Hone Unit includes 1 setof 8 stones and 16 shoes
Hone Unit includes1 set of 10 stonesand 20 shoes
Hone Unit includes1 set of 15 stonesand 30 shoesHone Unit includes1 set of 10 stonesand 20 shoes
Hone Unit includes1 set of 15 stonesand 30 shoes
27.531.23445404550608510512070.580.597.0113.5107.0122.0147.0172.0
12,514,215,420,418,120,422,627,238,547,654,432,036,644,151,648,655,466,878,2
2.400–2.7002.700–3.0001.800–2.1002.100–2.4002.400–2.7002.700–3.0003.000–3.5004.500–5.0003.500–4.0004.000–4.5004.500–5.0005.000–5.5005.500–6.0006.000–6.5006.500–7.0005.000–5.5005.500–6.0006.000–6.5006.500–7.000
61–6969–7746–5454–6161–6969–7777–89115–12789–102102–115115–127127–140140–152152–165165–178127–140140–152152–165165–178
Stones (5 per box)Ship Wt. 1-1/4 lbs.(,57 kg) per box
RY24-J49RY24-J49RY18-J49RY18-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49RY24-J49
Complete Hone UnitsReplacement Stonesand Shoes
Approx.Ship. Weight
lbs. kg
Diameter Range
inches mm
Special mandrels available on request. Call Customer Service, Sunnen Products Co., for price and availability.
BronzeShoes forProd. use
RG-BRG-BRF-BRF-BRG-BRG-BRH-BRH-BRH-BRH-BRH-BRH-BRH-BRH-BRH-BRH-BRH-BRH-BRH-B
StoneLength
27"27"
24.375"24.375"33.750"33.750"33.750"33.750"50.625"50.625"50.625"33.750"33.750"33.750"33.750"50.625"50.625"50.625"50.625"
Shoes (10 per box)Ship Wt. 2 lbs.(,9 kg) per box
RG-DRG-DRF-DRF-DRG-DRG-DRH-DRH-DRH-DRH-DRH-DRH-DRH-DRH-DRH-DRH-DRH-DRH-DRH-D
Application Stone Number
10RY-1800F RY18-J4510RY-2100F8RY-2400G RY24-J45thru 15RY-6500F
Part No. Description
GGN-111A Feed screw with washerGGN-118C Feed linkCH-76A Mandrel drive plate with set screwsGGN-112A Stone release lever with screws
GGN-111A
GGN-112A
GGN-118C
CH-76A
Shipping Weight: 1-1/4 lbs. (,57 kg) per box
1-800-772-287830
Honing Unit Repair Parts*ItemNo.
12345678910
111213141516171819
202122
2324252627
282930
31
3233NotShown
Description
Mandrel BodyCouplingWedge Block (Stone)with ScrewWedge (Stone)Tension Block withWasherScrewNutStone Assembly(pkg. of 5)Retainer Block withScrewWasherWedge Adjusting NutWrenchEnd Cap withScrewsAdjusting ScrewWedge Block (Shoe)(pkg.. of 1)with ScrewT-WrenchTension Block(pkg.. of 1) withNutWasherScrewShoe (pkg.. of 10)Retainer Block(pkg.. of 1) withScrewWasherWedge (Shoe)(pkg.. of 1)Wedge Retainer(pkg.. of 3) withScrewsSetting Gage PinConcentric Sleeve
RY-101ARY-106APG-7628H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(8)RY-118AP-144CRG-868RY-144ALN-5785ARY-161APHS-747RY-147A
RY-172A(2)P-144PWM-11A
RY-116A(2)RY-114A
AG-178RG-D(16)
RY-117A(2)AG-178CRG-8688G-RY24-SH(2)
RY-141A(6)PHS-662PHP-511A(2)None
Part Number (Quantity required shown in parentheses-order by packages where applicable.)8-Stone Hone Units*8RY-2400G
RY-101ARY-106APG-7628H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(8)RY-118AP-144CRG-868RY-144ALN-5785ARY-162APHS-747RY-147A
RY-172A(2)P-144PWM-11A
RY-116A(2)RY-114A
AG-178RG-D(16)
RY-117A(2)AG-178CRG-8688G-RY24-SH(2)
RY-141A(6)PHS-662PHP-512A(2)None
8RY-2700G
NoneNoneNone10G-RY18-STRY-219ANonePG-609RY-214RY18-J49(10)RY-218APG-609NoneRY-244ALN-5785ARY-261APG-981RY-247A
RY-272A(2)PG-609APWM-9A
RY-216A(2)RY-214ANonePG-2342ARF-D(20)
RY-217A(2)PG-2342None10F-RY18-SH(2)
RY-241A(6)PHS-544PHP-511A(2)LN-570A
10-Stone Hone Units* 15-Stone Hone Units*10RY-1800F
NoneNoneNone10G-RY18-STRY-219ANonePG-609RY-214RY18-J49(10)RY-218APG-609NoneRY-244ALN-5785ARY-261APG-981RY-247A
RY-273A(2)PG-981PWM-9A
RY-216A(2)RY-214ANonePG-2342ARF-D(20)
RY-217A(2)PG-2342None10F-RY18-SH(2)
RY-241A(6)PHS-544PHP-511A(2)None
10RY-2100F
RY-101ARY-106APG-76210H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(10)RY-118AP-144CRG-868RY-144ALN-5785ARY-161APHS-747RY-147A
RY-172A(2)P-144PWM-11A
RY-116A(2)RY-114A
AG-178RG-D(20)
RY-117A(2)AG-178CRG-86810G-RY24-SH(2)
RY-141A(6)PHS-662PHP-511A(2)None
10RY-2400G
RY-101ARY-106APG-76210H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(10)RY-118AP-144CRG-868RY-144ALN-5785ARY-162APHS-747RY-147A
RY-172A(2)P-144PWM-11A
RY-116A(2)RY-114A
AG-178RG-D(20)
RY-117A(2)AG-178CRG-86810G-RY24-SH(2)
RY-141A(6)PHS-662PHP-512A(2)None
10RY-2700G
RY-101ARY-107APHS-57910H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(10)RY-118AP-144CRG-868RY-144ALN-5785ARY-163APHS-582ARY-147A
RY-173A(2)AG-128PWM-11A
RY-119A(2)RY-114A
P-144RH-D(20)
RY-118A(2)P-144CRG-86810H-RY24-SH(2)
RY-141A(6)PH-662PHP-512A(2)None
10RY-3000H
RY-102ARY-108APHS-62410H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(10)RY-118AP-144CRG-868RY-144ALN-5785ARY-166APHS-582ARY-147A
RY-174A(2)PHS-579PWM-11A
RY-119A(2)RY-114A
P-144RH-D(20)
RY-118A(2)P-144CRG-86810H-RY24-SH(2)
RY-141A(6)PHS-662RY-187A(2)None
10RY-4500H
RY-102ARY-107APHS-57915H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(15)RY-118AP-144CRG-868RY-144ALN-5785ARY-164APHS-582ARY-147A
RY-173A(2)AG-128PWM-11A
RY-119A(2)RY-114A
P-144RH-D(30)
RY-118A(2)P-144CRG-86815H-RY24-SH(2)
RY-141A(9)PHS-662RY-184ANone
15RY-3500H
RY-102ARY-108APHS-62415H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(15)RY-118AP-144CRG-868RY-144ALN-5785ARY-165APHS-582ARY-147A
RY-174A(2)PHS-579PWM-11A
RY-119A(2)RY-114A
P-144RH-D(30)
RY-118A(2)P-144CRG-86815H-RY24-SH(2)
RY-141A(9)PHS-662RY-186ANone
15RY-4000H
RY-102ARY-108APHS-62415H-RY24-STRY-119ACRG-868P-144RY-114RY24-J49(15)RY-118AP-144CRG-868RY-144ALN-5785ARY-166APHS-582ARY-147A
RY-174A(2)PHS-579PWM-11A
RY-119A(2)RY-114A
P-144RH-D(30)
RY-118A(2)P-144CRG-86815H-RY24-SH(2)
RY-141A(9)PHS-662RY-187ANone
15RY-4500H
*For units not listed, call Sunnen Customer Service.
Typical RY Hone Unit
8
43
2
7 9 6
1
5
33
27
27
2928
29
26
15
21
17
171814
16
191312
11
30
26
30
2831
3132
32
20
22 23 24 25
10
CH-100 Accessories & Supplies
www.sunnen.com 31
CH-100 Accessories & Supplies
Honing Unit ReplacementParts
Replacement Parts forCH Drill Motors
CH-455 Cradle AssemblyShipping Weight: 256 lbs. (116,4 kg)
CH-525 OilControlAssemblyShipping Weight:12 lbs. (5,4 kg)
CH-650 Hone SupportThe CH-650 HoneSupport is intended tobe used with SunnenCH-100 HorizontalHone. It is designed toaid operator in loadingand unloading of heavyhone units.
For the shop that is short on availablefloor space, line honing capability maybe added to an existing CV-616 orCK-10 by ordering the CH-20 or CH-40Horizontal Hone Driver Kit. For olderRed or Vista Green machines, orderCH-20 kit and specify color. Honingunits, CH-455 Cradle Assembly, andCH-525 Oil Control Assembly must beordered separately.
CH-20/CH-40 HorizontalHone Driver Kit
HoningUnit
8RY-2400G8RY-2700G10RY-1800F10RY-2100F10RY-2400G10RY-2700G10RY-3000H10RY-4500H15RY-3500H15RY-4000H15RY-4500H10RY-5000H10RY-5500H10RY-6000H10RY-6500H15RY-5000H15RY-5500H15RY-6000H15RY-6500H
CenteringPins
PHP-511PHP-512PHP-511PHP-511PHP-511PHP-512PHP-512RY-187RY-184RY-186RY-187RY-188RY-189RY-190RY-192RY-188RY-189RY-190RY-192
“T” HexWrench
PWM-11PWM-11PWM-9PWM-9
PWM-11
AdjustmentKey
LN-5785All Mandrels
Drill Motor Part PartPart No. Description No.
CH-158 Brush Set CH-158-1ARockwellCH-168 Brush Set CH-168-2ACH-178 Trigger Switch CH-178-8AMilwaukeeCH-705 Brush Set CH-726-AMilwaukee Trigger Switch CH-760-A
Part No. Description
CH-20K 115v, 60 Hz (specify Red or Vista Green)CH-20A 220v, 50 Hz (specify Red or Vista Green)CH-40K 115v, 60 Hz (Pearl Gray)CH-40A 220v, 50 Hz (Pearl Gray)
CH-50 Conversion Kit
For customers who have their CV-616 or CK-10 set up for line honing weoffer the CH-50 Conversion Kit to convert their line honing setup into aCH-100 line honing machine.
The CH-50 Conversion Kit includes everything needed to convert to aCH-100 except electricals. The customer will have to provide all switchesand receptacles.
Conversion Kits available in Pearl Gray, Vista Green or Red. Please specifywhen ordering. Contact Customer Service, Sunnen Products for pricingand delivery.
Note: The CH-455 Cradle will no longer be required and cannot be returned for credit.
Available Kits:
Shipping Weight: 280 lbs. (127,3 kg)
PLB-100 Line Boring AttachmentEasy to install and operate on CH-100
Line Hone or CHV-31 Dual-TechHone, and costs thousands of
dollars less than a lineboring machine.
Optional Centering RingsFor other engines. These optional rings arestepped to provide two sizes per ring.Example: The standard set PLB-235 willfit a small and big block Chevrolet.
PLB-1200 Cam Boring Attachment1-1/4" Boring BarTurn your present line hone into a cam boring machine forV6 and V8 blocks. The PLB-1200 allows you to installoversize bearings and roller bearings in performanceblocks. Boring Range: 2.000 to 2.750 in. (50,8-69,85 mm)
1-800-772-287832
CH-100 Accessories & Supplies
See optional centeringrings on this page
Not pictured
Part No.PLB-100*
PLB-500
PLB-3000PLB-3600PLB-4200PLB-4800
PLB-349
PLB-350*PLB-351PLB-352PLB-353
PLB-354*
PLB-355*
PLB-356
GAS1K-1
GAS1K-1
TB907A
LN-570A*
PM-1500A
PWMM-3PWMM-5
PLB-235
PLB-600A
PLB-6800
DescriptionLine Boring Attachment
Adjustable Centering Rings (set of two)includes blades for range from2.400"–3.000" (60,9–76,2 mm)
Blade Set range:3.000"–3.600" (76,2–91,4 mm)3.600"–4.200" (91,4–106,6 mm)4.200"–4.800" (106,6–121,9 mm)4.800"–5.400" (121,9–137,2 mm)
Carbide Tipped Cutter1.800"–2.450" (45,7–62,2 mm)
Indexable Carbide Cutters with insert,screw and wrench:2.450"–3.000" (62,2–76,2 mm)3.000"–3.650" (76,2–92,7 mm)3.650"–4.300" (92,7–109,2 mm)4.300"–4.950" (109,2–125,7 mm)
Universal Cutter, 3.000" (76,2 mm) longfor chamfering
Chevrolet Thrust Face Cutter, brazedcarbide tip
3/8" (9,5 mm) Wide Thrust Face Cutterwith brazed carbide tip for all thrust faces,except Chevrolet.
Kit contains five carbide indexable inserts,screws and one wrench
Insert Screw
Package of 5 carbide indexable inserts
Concentric Sleeve. Adapts boring bar toCH-75A Hone Driver.
Micrometer Setting GageRange: 1.500"–4.125"(38,1–104,8 mm)
Hex T Wrenches.118" (3 mm) for setting tool bits.197" (5 mm) for feed collar bind bolt
Centering Rings for small block and bigblock Chevrolet
Thrust Cutter Attachment
Blade Set 6.8”–7.4”
Note: Sizes may be combined on special order.Call Customer Service, Sunnen Products Co.
Part No. Description
PLB-1200 Cam Boring Attachment (includes the following):PLB-1400 Cam Boring StandPLB-1300 PLB-100 Mounting AdapterPLB-1260 Stud Drive ShaftPLB-1235 Adjustable Bushings (Pkg. of 2)PLB-1275 Adjustable Tool BitPLB-1280 Adj. Pilot Lock ToolPLB-1290 Adj. Pilot Lock ToolPLB-1210 Boring Bar AssemblyPLB-1560A Micrometer (for setting tool bits)
Tooling Required for 2.250"–2.750"(57,15–69,88 mm)
PLB-2400A Blade SetPLB-1295 Tool Bit
Features:• Install aftermarket 4-bolt main caps• Bore semi-finished, mismatched and
metallized caps and blocks and also diesel blocks• Cuts thrust faces with special cutter• 1-1/2" (38,1 mm) hard chrome bar with tool bit holes on
5" (127,0 mm) centers-length 48" (1220 mm)• Boring range 1.800-5.250" (45,7–133,3 mm)• Lightweight, 15 lbs. (6,8 kg) plus bar
Part No. Description
PLB-2941/3192 2.9412"-2.9425", 3.1922"-3.1930" Fits Ford 351, 352,427, 428, 351M, 351W, 400, 429.
PLB-240 2.4906"-2.4916", 2.8406"-2.8415" Fits 400 small blockChevrolet and small journal pre-1968 283, 327, 302Chevrolet.
PLB-3438/3188 3.438"-3.439", 3.1880"-3.189" Fits Pontiac 350, 389,400, 428, 455; Oldsmobile 350N, 400, 425, 455; Buick400, 430, 455, 265, 301, 350, 400.
PLB-2692/2817 2.6925"-2.6935", 2.8175"-2.8185" Fits Chrysler,Plymouth 340, 318, 301, 273, 383.
PLB-3002/2942 3.0025"-3.003", 2.9425"-2.9435" Fits Chrysler,Plymouth 360, 170, 198, 225, 413, 426, 440.
Ordering Information
*Standard equipment with PLB-100. Shipped in 2 pieces.Bar: 33 lbs. (73 kg). Housing: 37 lbs. (81,4 kg).
www.sunnen.com 33
CH-100 Accessories & Supplies
CCG-100 Cap CheckerChecks the height of main bearing caps referenced fromthe parting line.
SpecificationsLength: 17.25" (438 mm). Width: 10.25" (260 mm).Height: 13" (330 mm).Shipping Weight: 88 lbs. (39,6 kg)
Part No. Description
MBK-90A Replacement rollerMBK-91A Replacement bolt and nut
Part No. Description
7PL-1031M* For VW Rabbit, Omni, Horizon, Ford 2.5 and 4.61.021"-1.094" (25,9-27,8 mm)Extended Range with 1/8" Shim-1.219" (31,0 mm)
7PL-1312M* For Mitsubishi 3.0, Chrysler 2.2 and 2.5, Isuzu,Toyota 4 and 5 ME, Mazda GLC, Nissan Z24-Z28,Mitsubishi 2.6 1.292"-1.375" (32,8-34,9 mm)Extended Range with 1/8” Shim-1.500 (38,1 mm)
WB-D Guide Shoes (2/box)P28-J27 Stones (12-Roughing)P28-J47 Stones (12-General Purpose)P28-J67 Stones (12-Finishing)
MBK-75 Main Bearing Cap KnurlerThe Sunnen MBK-75 knurls main bearing caps that havebecome loose. Knurling ends of the caps increases theirwidth up to .010" (0,25 mm). Tightening the fit ensuresexact location of caps.
With the MBK-75 you can line hone and line bore and besure the bore will stay straight and round when the capsare removed for installing bearings and crankshaft.
Handles caps from small 4 and 6 cylinder cars to largediesel blocks. Easy to set up.
Camshaft Bore Honing on OverheadCam Cylinder HeadsFor the small shop with limited requirements, mandrelsmay be special ordered to allow honing various O.H.C.cylinder heads. Call Customer Service, Sunnen ProductsCo. for details and information.
OHC Line Hone Mandrel
Cylinder head being honed on CH-100 Honing Machine witha hand fed Porta-Hone.
See Product Bulletin P-5501A thru P-5505A for moreOHC Mandrel Selections.
*Recommend using with GGN-150 Mandrel Driver andAN-87 Yoke adapter in CH-100 Line Hone Machine.
1-800-772-287834
SNJ-10 Portable HoneRange: 1.250"-1.770" (31,5 mm-45,0 mm)The SNJ-10 Portable Hone is recommended for sizingand finishing small holes in parts too heavy or awkwardto stroke on a honing machine.
Includes a 2" (50,88 mm) drive shank and12" (304,8 mm) extension.
Shipping Weight: Approx. 5 lbs. (2,3 kg)
Diameter Range
Deburring in Rough Bores, All Materials
Fast Stock Removalin Bored, Ground or Deburred Holes in thefollowing materials:
Aluminum or Bronze
Soft Brass
Cast Iron
Soft Steel
Hard Steel (First Choice)
Hard Steel (If A45 does not cut)
Very Hard Steel) (If A43 does not cut)
Fine Finishing in the following materials:
Aluminum or Bronze
Soft Brass
Cast Iron
Soft Steel
Hard Steel
Stone Sets
SNJ1-
1.250"–1.437"
31,75–36,50 mm
SNJ1-A47
SNJ1-J45
SNJ1-J63
SNJ1-J45
SNJ1-A45
SNJ1-A45
SNJ1-A43
SNJ1-J63
SNJ1-J87
SNJ1-J85
SNJ1-J87
SNJ1-J87
SNJ1-J85
SNJ2-
1.418"–1.604"
36,02–40,74 mm
SNJ2-A47
SNJ2-J45
SNJ2-J63
SNJ2-J45
SNJ2-A45
SNJ2-A45
SNJ2-A43
SNJ2-J63
SNJ2-J87
SNJ2-J85
SNJ2-J87
SNJ2-J87
SNJ2-J85
SNJ3-
1.580"–1.770"
40,13–45,00 mm
SNJ3-A47
SNJ3-J45
SNJ3-J63
SNJ3-J45
SNJ3-A45
SNJ3-A45
SNJ3-A43
SNJ3-J63
SNJ3-J87
SNJ3-J85
SNJ3-J87
SNJ3-J87
SNJ3-J85
Note: All stone sets must be ordered separately. See page 36 for Plateau Honing Tools.
Select stone sets desired on next page.• The fastest and most accurate (to one-half thousandth) portable hone for cylinder reconditioning
in cars, trucks, tractors and stationary engines.• The only method that maintains alignment of the original bore.• Reconditions cylinder bore with less stock removal than other methods—assures longer block life.• Produces any finish specified by engine and ring manufacturers.• Recommended for fast seating of chrome or moly rings.• Correct stone length.• Fast stock removal—up to five thousandths (0,13 mm) per minute.• Can be set up in a few minutes—no studs to remove.• All cylinder hones include AN-1105A molded storage box.
Recommended Stone Sets for Sunnen SNJ-10Portable Hone
Portable Hones & AccessoriesSunnen Portable Cylinder Hones
35www.sunnen.com
Portable Hones & Accessories
SN-75 Midget PortableCylinder HoneRange: 1.75"–2" (44–51 mm)Recommended for small compressors,outboard motors and similar small boreengines.
Includes 2" (50,8 mm) drive shank and12" (304,8 mm) extension.
Note: All stone sets must be ordered separately.
Shipping Weight: Approx. 5 lbs. (2,3 kg)
JN-95 Junior PortableCylinder HoneRange: 2"–2.6" (50,8-66 mm)Ideal for outboard motors, motorcycle andsimilar small bore engines within its range.
Includes 2" (50,8 mm) drive shank and12" (304,8 mm) extension.
Note: All stone sets must be ordered separately.
Stone Set Range:2.0"–2.2" (50,8–55,9 mm)2.2"–2.4" (55,9–60,9 mm)2.4"–2.6" (60,9–66,0 mm)
Shipping Weight: Approx. 5 lbs. (2,3 kg)
AN-111 Standard PortableCylinder HoneRange: 2.5"–7" (63–178 mm)Shipped with roughing and mediumfinishing stone sets, (M27J17, M27J55)for range 2.7"–4.1" (69–104 mm).Stone sets available for completerange 2.5"–7" (63–178 mm).
Includes 12" (304,8 mm) drive shank.
Note: All stone sets must be ordered separately.
Shipping Weight: Approx. 9 lbs. (4,1 kg)
AN-112 StandardPortable Cylinder HoneSame as AN-111 except does notinclude any stone sets.
Includes 2" (50,8 mm) drive shankand 12" (304,8 mm) extension.
Note: All stone sets must be ordered separately.
Shipping Weight: Approx. 7 lbs. (3,2 kg)
AN-815 Heavy-Duty Cylinder HoneRange: 2.5"-15" (63–381 mm)Recommended for truck and stationary engineswith cylinder bores 2.5"–15" (63-381 mm).Equipped with heavy-duty universal joint,6" (152 mm) drive shank and 12" (304,8 mm)shank extension.
Note: Order stone sets, master holder sets andstone supports separately.
Shipping Weight: Approx. 9 lbs. (4,1 kg)
Note: See chart on page 36 for Stone Sets.
1-800-772-287836
Portable Hones & Accessories
Stone Sets for Sunnen Portable Cylinder HonesFor Use inCylinderHoneModels
SN Midget
JNJunior
ANStandardandHeavy Duty
ANKeyway
Diameter Range
inches
1.75-2.0
2.0-2.2
2.2-2.4
2.4-2.6
2.5-2.7
2.7-4.1
3.5-5.5
4.7-15.0‡
2.5-3.3
3.3-4.2
4.0-5.6
4.5-6.0
mm
44-51
51-56
56-61
61-66
63-70
69-104
89-139
119-381‡
64-84
84-107
102-142
114-152
Approximate SurfaceFinish inMicroinches (Ra)
When Used In
Cast Iron
Cast IronHardened Sleeves
Cast IronHardened Sleeves
Cast IronHardened Sleeves
Cast Iron
Cast IronShort C. Iron Cyls.
Deutsch Diesel Cyls.VW Air Cooled Cyls.Harley DavidsonChilled Iron Liners
Hardened SleevesSteel
Cast IronShort C. Iron Cyls.
Hardened SleevesSteel
Cast IronHardened SleevesSteel
Ported Cylinders
Ported Cylinders
Ported Cylinders
Ported Cylinders
Cast IronHardened SleevesSteel
OldRoughingStone Set(70 Grit)
SN-100
JN-100JN-130
JN-101JN-131
JN-102JN-132
AN-115
AN-100AN-100-71
AN-100-F
AN-130–
AN-101AN-101-71
AN-131–
AN-106AN-136–
GY25-J15*
MY33-J15*
NY40-J15*
WY51-J15
12055–
OldFinishingStone Set(150 Grit)
SN-200
JN-200JN-230
JN-201JN-231
JN-202JN-232
AN-215
AN-200AN-200-71
–
AN-230AN-200A
AN-201AN-201-71
AN-231AN-201A
AN-206AN-236AN-206A
GY25-J45
MY33-J45
NY40-J45
WY51-J45
453032
OldMed. FinishStone Set(220 Grit)
SN-300*
JN-300–
JN-301–
JN-302–
G25-J55*
AN-300AN-300-71
–
––
AN-301AN-301-71
––
AN-306––
–
–
–
–
322020
OldFine FinishStone Set(280 Grit)
SN-500
JN-500JN-530
JN-501JN-531
JN-502JN-532
AN-515
AN-500AN-500-71
–
AN-530AN-500A
AN-501AN-501-71
AN-531AN-501A
AN-506AN-536AN-506A
GY25-J65
MY33-J65
NY40-J65
WY51-J85
201215
Extra FineFinish StoneSet (400 Grit)
S18-J87
T20-J87T20-J85
U22-J87U22-J85
V24-J87V24-J85
G25-J87
M27-J87–
–
M27-J85M27-J87
N37-J87–
N37-J85N37-J87
W47-J87W47-J85W47-J87
GY25-J85
MY33-J85
NY40-J85
WY51-J85
857
PolishingStone Set(600 Grit)
S18-CO5*
T20-CO5*T20-CO5*
U22-CO5*U22-CO5*
V24-CO5*V24-CO5*
G25-CO5*
MM33-CO5Ü–
–
MM33-CO5†MM33-CO5†
NN40-CO5†–
NN40-CO5†NN40-CO5†
WW51-CO5†WW51-CO5†WW51-CO5†
GY25-CO5*
MY33-CO5*
NY40-CO5*
WY51-J95*
323
in
4
44
44
44
4
42-13/16
4
44
42-13/16
44
444
4
4
4
4
–
mm
102
102102
102102
102102
102
10271
102
102102
10271
102102
102102102
102
102
102
102
–
StoneLength
*Special, two week after receipt of order.†Range on these sets as follows: MM33-3.3"–4.2"(84–107 mm), NN40-4.0"–5.6" (102–142 mm), WW51-4.5"–9.2" (114–234 mm).‡Use this series of Stone Sets with Master Holder Sets and Stone Support (order below). Shipping Weight of all Stone Sets approximately 1-1/4 lbs. (1/2 kg) per set.
Stone Supports and Master Holder Sets
For UseIn All
AN ModelCylinderHones inches
4.7–7.06.0–9.08.0–12.011.0–15.0
mm
119–178152–229203–305279–381
AN-355AN-365AN-375AN-385
Single Length Master Holder Sets
For range 4.7"–15.0"(119–381 mm).One required for eachrange shown. Order stonesets separately.
Range Part NumberShip Wt. 3 lbs (1,4 kg) inches
4.7–7.06.0–9.08.0–12.011.0–15.0
mm
119–178152–229203–305279–381
AN-855AN-865AN-875AN-885
Double Length Master Holder Sets
For range 4.7"–15.0"(119–381 mm). Uses two setsof stones in line for 8.0"(203 mm) stone length. Onerequired for each range shown.Order stone sets separately.
Range Part NumberShip Wt. 5 lbs (2,3 kg)
Not requiredAN-260AN-280AN-290
Stone Supports
To provide stability and preventchatter, stone supports mustbe used in diameters above6.0" (152 mm). For use withboth single length and doublelength Master Holder Sets.
Part NumberShip Wt. 2-1/2 lbs. (1,1 kg)
PHT Plateau Honing ToolsHone Body
SNJ
SN
Abrasive Sets *(320 GRIT)
SNJ1-PHT-732SNJ2-PHT-732SNJ3-PHT-732SNJ4-PHT-732SNJ5-PHT-732SN-PHT-732
mm
38,1-42,942,4-47,244,4-49,348,5-53,352,8-57,654,6-60,9
For Diameter Rangeinches
1.50-1.691.67-1.861.75-1.941.91-2.102.08-2.272.15-2.40
Hone Body
JN
AN Standard andHeavy-Duty AN-60
Abrasive Sets *(320 GRIT)
JN0-PHT-732JN1-PHT-731JN2-PHT-731GG-PHT-732MM-PHT-731NN-PHT-731WW-PHT-731
mm
60,9- 66,066,0-71,171,1-76,275,7-96,096,0-118,9113,8-154,4126,5- 245,9
For Diameter Rangeinches
2.40-2.602.60-2.802.80-3.002.98-3.783.78-4.684.48-6.084.98-9.68
NewRoughingStone Set(70 Grit)
S18-J17
T20-J17T20-J11
U22-J17U22-J11
V24-J17V24-J11
G25-J17
M27-J17M27-J17-71
M27-J45
M27-J11–
N37-J17N37-J17-71
N37-J11–
W47-J17W47-J11–
–
–
–
–
–––
NewFinishingStone Set(150 Grit)
S18-J45
S20-J45T20-J43
U22-J45U22-J43
V24-J45V24-J43
G25-J45
M27-J45M27-J45-71
–
M27-J43M27-A45
N37-J45N37-J45-71
N37-J43N37-A45
W47-J45W47-J43W47-A45
–
–
–
–
–––
NewFine FinishStone Set(280 Grit)
S18-J65
T20-J65T20-J63
U22-J65U22-J63
V24-J65V24-J63
G25-J65
M27-J65M27-J65-71
–
M27-J63M27-A65
N37-J65N37-J65-71
N37-J63N37-A65
W47-J65W47-J63W47-A65
–
–
–
–
–––
NewMed. FinishStone Set(220 Grit)
S18-J55
T20-J55–
U22-J55–
V24-J55–
G25-J55*
M27-J55M27-J55-71
–
––
N37-J55N37-J55-71
––
W47-J55––
–
–
–
–
322020
So that we may better serve all of our customers, Sunnen has consolidated our parts numbering system. This allows us to offer the highest quality tooling and abrasives atthe lowest possible price. This catalog has both the "old" numbers and the new numbers, so that you can make the transition.
Please be assured, only the part number has changed. The part you order is the same quality Sunnen part that you have come to depend on for the industry standard enginebuilding honing equipment.
* Special order 2 weeks after receipt of order
www.sunnen.com 37
Portable Hones & AccessoriesHoning Aluminum Alloys
Part No. Description
UN-30A Strap and Buckle
UN-36A Strap only
UN-37 Buckle only
UN-38 Hanger Rod Assembly
AN-980 Replacement Parts
Part No. Description
AN-991A ExtensionAN-986A Rubber Cone
Must be used in a machine or honing rig. Illustration showsthe ANR-275 Portable Hone assembled with Stone Support,Single Length Master Holder Set, Stone Set and 3" (76 mm)Drive Shank. 4" (104 mm) stone length or 8" (203 mm) stonelength when two sets of stones are used with Double LengthMaster Holder Set.Shipping Weight: 13 lbs. (5,9 kg)
Order stone sets, master holder sets and stone supports separately.
High-Silicon Aluminum AlloySuch as Porsche, Mercedes, Honda and Vega.
Tooling Required When Honing HighSilicon Aluminum Blocks• AN-111, AN-112 or AN-815 Cylinder Hone• AN-80 Quick Coupler• AN-1060 Heavy Duty Drill Motor• UN-60 Universal Honing Stand• MM33-J63 Roughing Stone Set• MM33-J85 Finishing Stone Set• MM33-CO5 Polishing Stone Set• MM33-FO5 Felt Set• AN-30 Sunnen Silicon Compound• AN-35 Storage Box• GA-2125 or GR-2125 Dial Bore Gage• MAN-845 Honing Oil
Note: Sunnen MAN-845 orMB-30 is MANDATORY whenhoning ALL aluminum.
UN-60 Universal Honing Stand• Convenient, easy-to-use,
will not damage cylinder wall• Supports weight of drill and
cylinder hone• Has adjustable stroking stop
Shipping Weight: 20 lbs. (9,1 kg)
ANR-275 Remote Feed Heavy-DutyCylinder HoneRange: 2.5"-15" (63 mm-381 mm)
AN-980 Chamfering ConeChamfers the sharp edges of cylinders for safe pistonand ring installation. Handles all diameter cylinders orsleeves. Unit consists of tapered neoprene cone coveredby long-lasting replaceable abrasive cone (plus a spare).Easy to use with 1/4" (6,3 mm) or larger drill.Shipping Weight: 1-1/2 lbs. (,68 kg)
6 Replacement Cones in package:Order AN-994AShipping Weight: 1 lb. (,45 kg)
Drive shaft screwsinto this end.
Yoke Adapter screwsinto hone’s drive yoke.
1-800-772-287838
Portable Hones & Accessories
Drive Shanks and Shaft Extensions forANR-275 HoneFurnished with 3" (76 mm) Drive Shank. Other shanks orextensions may be selected from the table below to makeup any practical length (either drive shank can be usedwith any combination of extensions).
AN-1060 Drill Motor Kit (115V, 60Hz)For Sunnen Portable Equipment and Cylinder Hones
AN-1055 Drill Motor Kit (220V, 50Hz)(Does not come equipped with electrical plug)
“Quick-Coupler”Includes Yoke AdapterShipping Weight: 1 lb. (,45 kg)
Two models fit all Sunnen Cylinder Hones-make cylinderhoning an easier, faster operation.
Permits drill (electric or air) to be quickly coupled oruncoupled from cylinder hone. Allows operator to haveboth hands free for removing hone from cylinder or forstone changing operations.
AN-80 Quick-Coupler. Used with all SN, JN and standardAN model Cylinder Hones.
AN-85 Quick-Coupler. For use with AN-815 Heavy-DutyCylinder Hones.
Extra Yoke AdaptersAN-87 For use with AN-80 Quick-Coupler.AN-97 For use with AN-85 Quick-Coupler.CH-85 For use with CH-75 and CH-100.Shipping Weight: 1/2 lb. (,23 kg)
The AN-1060 Drill Motor has a speed torque relationshipthat is not found in ordinary electric drills. The power unitoperates at 115V, has a no-load speed of 250 rpm and afullload speed of 165 rpm. Has a full-load amp draw of 11amps. Supplied with quick coupler, and AN-97 and AN-87yoke adapters.Shipping Weight: 23 lbs. (10,4 kg)
GGN-150 Portable Mandrel Driver
AN-1075 Speed Control Unit
For portable honing applications such as spindle bushingsmounted on axles, and other jobs that cannot be taken tohoning machine. Recommended for use with LifetimeHoning Units. For holes 3/4" (19,1 mm) I.D. and larger,where length is at least 4 times the diameter. Graduatedadjustment knob advances and retracts honing stones. Usewith any half-inch drill (12,7 mm) or larger, 450 rpm or less.Shipping Weight: 3 lbs. (1,36 kg)
Furnished with on/off switch, fuse, AC cord and groundedAC outlet plug. Reduces rpm when used with AC/DC drillmotors and motors (brush-type only) where ampere ratingis 15 amps or less.Shipping Weight: 3 lbs. (1,4 kg)
Length
ReplacementDrive Shanks
inches
3691/4
19423/4
721/4
mm
7615223548310861835
AN-608AAN-618ANoneNoneNoneNone
ShaftExtensions
NoneNoneANR-741ANR-742ANR-744ANR-746
ShippingWeight
lbs.
1/32/324813
kg
,15,30,911,23,65,9
www.sunnen.com 39
Stone Sets for AN, ANR, GNH & GNRHoning Units
Keyway Stone Sets
Maximum Keyway Width
Alum
inum
Oxide
Grit Size
2.5"–2.7"(64–69mm)
2.7"–4.1"(69–104mm)
3.5"–5.5"(89–140mm)
4.1"–6.0"(104–152mm)*
2.5"–3.3"(64–84mm)
3.3"–4.2"(84–107mm)
4.0"–5.6"(102–142
mm)
4.5"–6.0"(114–152mm)*
.8"(20,3 mm)
2.5"–3.3"(64–84mm)
.9"(22,8 mm)
3.3"–4.2"(84–107mm)
1.2"(30,4 mm)
4.0"–5.6"(102–142
mm)
AVAILABLE STONES:In some cases, stones other than those recommended may hone faster or last longer. For long or repetitive production runs, itmay be economical to choose a stone slightly harder or softer, coarser or finer. If the stone wears out too fast, use a harder stone;if it does not cut, use a softer stone.
80 (2)
150 (4)
220 (5)
280 (6)
Soft
Hard
Soft
Hard
Soft
Hard
For Holes Without Keyways
General Purpose Stone Sets Guideless Stone Sets
For Holes With Keyways
G25-A23
G25-A25
G25-A27
G25-A41
G25-A45
G25-A47
G25-A65
M27-A23
M27-A25
M27-A27
M27-A43
M27-A45
M27-A47
M27-A48
M27-A49
M27-A55
M27-A65
M27-A67
N37-A23
N37-A27
N37-A43
N37-A45
N37-A47
N37-A55
N37-A65
W47-A23
W47-A27
W47-A43
W47-A45
W47-A47
W47-A55
W47-A63
W47-A65
W47-A67
GG25-A25
GG25-A43
GG25-A45
GG25-A47
GG25-A65
MM33-A43
MM33-A45
MM33-A47
NN40-A25
NN40-A43
NN40-A45
WW51-A25
WW51-A43
WW51-A45
GY25-A25
GY25-A43
GY25-A45
GY25-A47
GY25-A65
MY33-A25
MY33-A43
MY33-A45
MY33-A47
NY40-A43
NY40-A45
NY40-A47
1.4"(35,5 mm)
4.5"–6.0"(114–1524
mm)*
WY51-A23
WY51-A25
WY51-A43
WY51-A45
WY51-A47
WY51-A65
*These stones require Master Holder Sets.
1-800-772-287840
Stone Sets for AN, ANR, GNH & GNRHoning Units
Maximum Keyway Width
Keyway Stone Sets
Silic
onCa
rbide
70 (1)
150 (4)
220 (5)
280 (6)
400 (8)
500 (9)
600 (0)
Soft
HardSoft
HardSoftHardSoft
HardSoftHardSoftHard
G25-J15G25-J17
G25-J45G25-J47
G25-J55
G25-J63G25-J65G25-J67G25-J85G25-J87G25-J95
G25-CO5
M27-J17
M27-J45M27-J47
M27-J55M27-J57M27-J63M27-J65M27-J67M27-J85M27-J87M27-J95
M27-CO5
N37-J11N37-J13
N37-J17N37-J43N37-J45N37-J47
N37-J55
N37-J65N37-J67
N37-J85N37-J87N37-J95
N37-CO5
NY40-J15
NY40-J45
NY40-J65
NY40-J85NY40-J87
WY51-J15
WY51-J43WY51-J45WY51-J47
WY51-J65WY51-J67
WY51-J85WY51-J87
GY25-J15
GY25-J45GY25-J47
GY25-J65GY25-J67
GY25-J85GY25-J87
MY33-J45MY33-J47
MY33-J65MY33-J67
MY33-J85MY33-J87
WW51-J15
WW51-J45
WW51-J85WW51-J87
WW51-CO5
NN40-J15
NN40-J45
NN40-J85NN40-J87
NN40-CO5
MM33-J15
MM33-J45
MM33-J63
MM33-J85MM33-J87
MM33-CO5
GG25-J15
GG25-J45
GG25-J65
GG25-J85GG25-J87GG25-J95
GG25-CO5
W47-J11W47-J13W47-J15W47-J17W47-J43W47-J45W47-J47
W47-J55
W47-J63W47-J65W47-J67W47-J85W47-J87W47-J95W47-J97W47-CO5
*These stones require Master Holder Sets.
Grit Size
2.5"–2.7"(64–69mm)
2.7"–4.1"(69–104mm)
3.5"–5.5"(89–140mm)
4.1"–6.0"(104–152mm)*
2.5"–3.3"(64–84mm)
3.3"–4.2"(84–107mm)
4.0"–5.6"(102–142
mm)
4.5"–6.0"(114–152mm)*
.8"(20,3 mm)
.9"(22,8 mm)
3.3"–4.2"(84–107mm)
1.2"(30,4 mm)
4.0"–5.6"(102–142
mm)
For Holes Without Keyways
General Purpose Stone Sets Guideless Stone Sets
For Holes With Keyways
1.4"(35,5 mm)
4.5"–6.0"(114–1524
mm)*
AVAILABLE STONES:In some cases, stones other than those recommended may hone faster or last longer. For long or repetitive production runs, itmay be economical to choose a stone slightly harder or softer, coarser or finer. If the stone wears out too fast, use a harder stone;if it does not cut, use a softer stone.
www.sunnen.com 41
Portable Hones & Accessories
Part No. Description
SN-11 Hone BodyJN-30 Universal Joint CompleteJN-23A Adjusting Nut and WasherAN-26A 3" (76,2 mm) Drive ShaftAN-241 12" (304,8 mm) Extension Assembly
Part No. Description
JN-11 Hone BodyJN-30 Universal Joint CompleteJN-23A Adjusting Nut and WasherAN-26A 3" (76,2 mm) Drive ShaftAN-241 12" (304,8 mm) Extension Assembly
AN-26A (1/2" (12,7 mm) Chuck Required)
AN-241
SN-11 JN-23A JN-30
AN-26A (1/2" (12,7 mm) Chuck Required)
AN-241
AN-4 AN-3A AN-16AN-50
AN-618A (5/8" (15,9 mm) Chuck Required)
AN-841
AN-604 AN-3A AN-16AN-650
SN-75 Hone
AN-111 and AN-112 Hones
AN-28 Drive Shaft12" (304,8 mm), 7/16-14 ThreadThis is an economically priced replacement drive shaft foruse with the SN-75, JN-95, AN-111, and AN-112 portablehones. Supplied as standard equipment with the AN-111.Requires 1/2" (12,7 mm) chuckShipping Weight: 3/4 lb. (,34 kg)
AN Extension CouplersAllows assembly of two or more AN-241 or AN-841 extensionsfor a longer reach with SN, JN and AN portable hones.
AN-630A 7/16-14 Thd., for SN, JN, AN-111and AN-112 portable hones.AN-640A 5/8-11 Thd., for the AN-815.Shipping Weight: 1/4 lb. (,11 kg)
AN-815 Hone
AN-26A (1/2" (12,7 mm) Chuck Required)
AN-241
JN-11 JN-23A JN-30
Part No. Description
AN-4 Hone BodyAN-50 Universal Joint CompleteAN-16 Center Pinion AdjustmentAN-3A Body GearAN-26A 3" (76,2 mm) Drive ShaftAN-241 12" (304,8 mm) Extension Assembly
Part No. Description
AN-650 Universal JointAN-604 Hone BodyAN-16 Center PinionAN-3A Body Gear SetAN-618A 6" (152,4 mm) Drive ShaftAN-841 12" (304,8 mm) Extension Assembly
JN-95 Hone
Lifter Bore Honing in V-6 and V-8Cylinder BlocksSpecial mandrels are available for honing lifter bores inV-type engines. The mandrels are extended length keywaytype. A keyway type mandrel is the best mandrel for thistype of bore because it adds stability for this hand honingoperation and also because of the typically large oil portsin the sides of the bore. The recommended power sourceis a 3/8" (10 mm) chuck capacity air drill with anapproximate speed of 250 rpm. Honing oil is required.
42
Portable Hones & Accessories
1-800-772-2878
Tooling Required for Tall Deck Blocks
Part No. Description
AAY20-838BH-6LH Extended Mandrel, 6" (15,2 cm) reachUsed with std. Diameter Range: .838"–.869".843 dia. GM lifter (21,29–22,07 mm)
AAYA20-869BH-6LH Extended Mandrel, 6" (15.2 cm) reachUsed with .875 dia. Diameter Range: .869"–.900"Ford lifter (22,07–22,86 mm)
Y20-W6LH Extended WedgeLN-3688A-6LH Extended RetainerP-180 Honall Head and DriverPAK20-A AdapterY20-J67 Recommended Stone
Part No. Description
AAY20-869BH-LK7X Extended Mandrel, 81/4" (20,9 cm) reachUsed with .875 dia. Diameter Range: .869"–.900"
(22,07–22,86 mm)AAY20-838BH-LK7X Extended Mandrel, 81/4" (20,9 cm) reachUsed with .843 dia. Diameter Range: .838"–.869"
(21,29–22,07 mm)AAY20-900BH-LK7X* Extended Mandrel, 81/4" (20,9 cm) reachUsed with .906 dia. Diameter Range: .900"–.931"
(22,86–23,65 mm)AAY20-931BH-LK7X* Extended Mandrel, 81/4" (20,9 cm) reachUsed with .937 dia. Diameter Range: .931"–.962"
(23,65–24,43 mm)Y20-W-LK7X* Extended WedgeLN-3688A-LK7X* Extended RetainerP-180 Honall Head and DriverPAK20-A* AdapterY20-J67 Recommended Stone
Note: Could be used on the V-8’s but is not as stable as the shorter6" (15,2 cm) reach mandrel.
For other applications, call Customer Service, Sunnen Products Co.
Items marked with an asterisk (*) are specials and are notshipped from stock. (If needed immediately call Customer Service,Sunnen Products Co. to check Special Products stock.)
For CompleteHoning Unit Order
Part No. Description
AAY20-869BH-675LH Extended Mandrel, 6-3/4" (17,1 cm) reachUsed with .875 dia. Diameter Range: .869"-.900"Ford lifter (22,07-22,86 mm)
AAY20-838BH-675LH Extended Mandrel, 6-3/4" (17,1 cm) reachUsed with .843 dia. Diameter Range: .838"-.869"GM lifter (21,29-22,07 mm)
Y20-W-675LH Extended WedgeLN-3688A-675LH Extended RetainerP-180 Honall Head and DriverPAK20-A AdapterY20-J67 Recommended Stone
For CompleteHoning Unit Order
For CompleteHoning Unit Order
Tooling Required for Small Block Chevy
Tooling Required for 231 Buick
3
1
1
2
654
31 2 654
31 2 654
31 2 654
3
1
1
2
654
1
1
1
1
23456
Y20-NM85 Super Abrasives
Notes
Now you can place yourorders on-line at
www.sunnen.com1-800-772-2878
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