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©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 1
22 Bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 info@systemplus.fr www.systemplus.fr
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
Denso’s Monocular Forward ADAS
Camera in the Toyota AlphardSP19507 – Denso 8646C-58020 Report by David Le GacJanuary 2020 – SAMPLE
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 2
Table of Contents
Overview / Introduction 4
o Executive Summary
o Main Chipset
o Block Diagram
o Supply Chain
o Reverse Costing Methodology
Company Profile 11
o Company profile
Teardown Analysis 13
o Views and Dimensions of the System
o System Opening
o MCU Board
Top Side – Global view
Top Side – High definition photo
Top Side – Main components markings
Top Side – Main components identification
Top Side – Other components identification
Bottom Side – High definition photo
Bottom Side – Main components markings
Bottom Side – Main components identification
o Sensor Board
Top Side – Global view
Top Side – High definition photo
Top Side – Main components identification
Bottom Side – High definition photo
o Lens Housing
Cost Analysis 36
o Accessing the BOM
o PCBs Cost
o Sensor and Processors Cost
o BOM Cost – MCU Board
o BOM Cost – Sensor Board
o Housing Parts – Estimation
o BOM Cost - Housing
o Material Cost Breakdown by Sub-Assembly
o Material Cost Breakdown by Component Category
o Accessing the Added Value (AV) cost
o Electronic Boards Manufacturing Flow
o Details of the Electronic Boards AV Cost
o Details of the System Assembly AV Cost
o Added-Value Cost Breakdown
o Manufacturing Cost Breakdown
Estimated Manufacturer Price Analysis 78
o Estimation of the Manufacturer Price
Give us your Feedbacks!
Company services 83
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 3
Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Supply Chaino Reverse Costing
Methodologyo Glossary
Company Profile
Physical Analysis
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Block Diagram
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 4
Overview / Introductiono Executive Summaryo Main Chipseto Block Diagramo Supply Chaino Reverse Costing
Methodologyo Glossary
Company Profile
Physical Analysis
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
The reverse costing analysis is conducted in several phases:
Reverse Costing Methodology
• The initialization of the analysis
Pictures of the elements to be studied.
Identification of the components.
• Description of the material in the “SYScost+” software
Creation of an “estimation project” of the studied board with SYScost+ software.
Construction of the Bill of Material (BOM).
• Assessing the material
Searching for the price of each reference among distributors and manufacturers.
Assessing the cost of the PCB and of the unaccounted references (unknown by distributors)
The BOM is valued with SYScost+ : price simulation according to the requested quantities.
• Assessing the assembling and test phases
Assembly and test lines are modelized with the SYScost+ software.
The assembly and tests costs are estimated.
• Manufacturing cost & manufacturer price
Estimation of the manufacturing cost & manufacturer price.
• Report
A report is edited.
SYS.cost+©, is a software tool developed by SYSTEM PLUS CONSULTING to calculate the cost of electronic boards. More information on the software can be found at www.systemplus.fr.
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 5
Overview / Introduction
Company Profile
Physical Analysis o Views & Dimensionso System Openingo Electronic Boardso Lens Module
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Views and Dimensions
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 6
Overview / Introduction
Company Profile
Physical Analysis o Views & Dimensionso System Openingo Electronic Boardso Lens Module
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Part Collection
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 7
Overview / Introduction
Company Profile
Physical Analysis o Views & Dimensionso System Openingo Electronic Boardso Lens Module
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
MCU Board – Top Side – Global View
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 8
Overview / Introduction
Company Profile
Physical Analysis o Views & Dimensionso System Openingo Electronic Boardso Lens Module
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
MCU Board – Top Side – Main Components Identification
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 9
Overview / Introduction
Company Profile
Physical Analysis o Views & Dimensionso System Openingo Electronic Boardso Lens Module
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Lens Housing
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 10
Overview / Introduction
Company Profile
Physical Analysis
Cost Analysiso Assessing the BOMo PCBs Costo Sensor & processors costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
PCBs Cost
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 11
Overview / Introduction
Company Profile
Physical Analysis
Cost Analysiso Assessing the BOMo PCBs Costo Sensor & processors costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Estimation of the Cost of the Sony CIS
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 12
Overview / Introduction
Company Profile
Physical Analysis
Cost Analysiso Assessing the BOMo PCBs Costo Sensor & processors costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Estimation of the Cost of the Toshiba Processor
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 13
Overview / Introduction
Company Profile
Physical Analysis
Cost Analysiso Assessing the BOMo PCBs Costo Sensor & processors costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
BOM Cost – MCU Board (2/2)
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 14
Overview / Introduction
Company Profile
Physical Analysis
Cost Analysiso Assessing the BOMo PCBs Costo Sensor & processors costo BOM Cost – Electronicso Housing Parts Estimationo BOM Cost - Housingo Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Manufacturing Cost Breakdown
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 15
Overview / Introduction
Company Profile
Physical Analysis
Cost Analysis
Selling Price Analysiso Financial Ratioso Manufacturer Price
Feedbacks
Relate Reports
About System Plus
Estimation of the Manufacturer Price
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 16
Overview / Introduction
Company Profile
Physical Analysis
Cost Analysis
Selling Price Analysis
Feedbacks
Relate Reports
About System Plus
Related Reports
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DENSO’S MONOCULAR FORWARD ADAS CAMERA IN THE TOYOTA ALPHARD
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©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 17
COMPANYSERVICES
©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 18
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Manufacturer Price Analysis
Feedbacks
Related Reports
About System Pluso Company serviceso Contacto Legal
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Custom Analyses(>130 analyses per year)
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©2020 by System Plus Consulting | Denso’s Monocular Forward ADAS Camera in the Toyota Alphard 19
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Manufacturer Price Analysis
Feedbacks
Related Reports
About System Pluso Company serviceso Contacto Legal
Contact
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