crest - duchateaucrest / vertical fastening step 7 to install vertically, begin in any corner as...
Post on 20-Aug-2020
6 Views
Preview:
TRANSCRIPT
C R E S T
INSTALLATION GUIDE
THANK YOU FOR YOUR PURCHASE
OF DUCHÂTEAU WALL COVERINGS.
We recommend you hire an experienced finish carpenter or wood flooring installer to achieve quality
results with all DuChâteau Wall Coverings. The right tools are key for a successful installation.
IMPORTANT:
BE SURE TO FULLY INSPEC T SHIPMENT FOR ANY DAMAG E
IMMEDIATELY UPON ARRIVAL PRIOR TO INS TALL ATION .
ANY DAMAG E MUS T BE REPORTED IMMEDIATELY TO
CUS TOMERSERVICE@DUCHATE AU.COM .
WARNING:
IMPROPERLY INS TALLING DUCHÂTE AU WALL COVERINGS
MAY RE SULT IN VOIDING YOUR WARR ANT Y. PROTEC T
YOUR WARR ANT Y AND YOUR INVE S TMENT, ALWAYS
FA S TEN AND G LUE DUCHÂTE AU WALL COVERINGS .
CONTENTS
RECOMMENDED TOOLS 4
HORIZONTAL INSTALLATION 5
VERTICAL INSTALLATION 21
RECOMMENDED TOOLS
FLAT BLACK PAINT, TRAY AND
PROTECTIVE FLOOR COVER
FINISH MITER SAW* WITH A
HORIZONTAL CAPACITY OF 16”
DRILL
BRUSH AND ROLLER
FINISH TABLE SAW*
AIR COMPRESSOR
JIGSAW
COUNTERSINK BIT
- IF USING FLATHEAD SCREWS
23 GAUGE NAIL GUN
WITH NAILS
STEP LADDER OR SCAFFOLD
- IF NECESSARY
18 GAUGE NAIL GUN
WITH NAILS
RUBBER MALLET
FLATHEAD SCREWS
- OPTIONAL
MEASURING TAPE, RULER
AND SCORING KNIFE
BLACK TAPE LASER LEVEL OR LEVEL CHALK LINECONSTRUCTION ADHESIVE
AND APPLICATOR
* N O T E : M A K E S U R E Y O U R B L A D E S A R E I N P R I M E C O N D I T I O N T O W O R K W I T H P R E - F I N I S H E D L U M B E R .
H O R I Z O N TA L
6
C R E S T / H O R I Z O N T A L
PREPARATION
STEP 1
T O O L S : L A S E R L E V E L O R L E V E L
First, check the wall(s) is level from floor to
ceiling and edge-to-edge.
If not, be sure to note the differences in
height and/or width, and adjust
layout accordingly.
Fix any irregularities on the surface of your
installation area that would affect how the
tiles lay.
7
C R E S T / H O R I Z O N T A L
PREPARATION
STEP 2Paint the desired installation area matte
black to hide any potential gaps between
or within tiles due to expansion and
contraction of wood over time; 1/16” gap is
normal between tiles.
For edges, use black tape to further conceal
paint imperfection, if needed.
T O O L S :
F L A T B L A C K P A I N TP A I N T T R A YP R O T E C T I V E F L O O R C O V E RP A I N T B R U S H A N D R O L L E RB L A C K T A P E
8
C R E S T / H O R I Z O N T A L
PREPARATION
STEP 3Leave a 1 ⁄4” gap around the perimeter of
your installation area, including trim, to allow
for product expansion and contraction.
Use shims for an even separation,
if necessary.
T O O L S :M E A S U R I N G T A P ER U L E R
1 / 4 ”1 / 4 ”
1 / 4 ”
1 / 4 ”
9
C R E S T / H O R I Z O N T A L
PREPARATION
STEP 4F I G . A
F I G . B ( C E N T E R E D I N S T A L L )
M A R K C E N T E R P I E C E S
Assess the direction of the tiles you wish
to have them installed – horizontal, vertical,
and/or even diagonal at any angle.
F I G A . Lay two rows on the floor before
installing to plan your wall. Define and mark
initial cuts.
F I G B . IMPORTANT: If centered install
is desired, mark center piece and measure
out ends of wall to ensure both ends of wall
coverings are equal before cutting excess.
M A R K I N I T I A L C U T S
10
C R E S T / H O R I Z O N T A L
PREPARATION
STEP 5Measure and mark your horizontal and
vertical guidelines using a laser level
and chalk line in accordance with the
tile dimensions.
T O O L S :L A S E R L E V E LC H A L K L I N E
M A R K I N I T I A L C U T S
11
C R E S T / H O R I Z O N T A L
PREPARATION
STEP 6In prep for outlets, light switches, etc.,
arrange any other rows of tiles on the floor
that will require additional cuts, taking care
to mark any outlets and define initial cuts
once level; please see special instructions
for installing mouldings.
Anticipate final row might need to be
trimmed to fit as well.
T O O L S :R U L E RJ I G S A W A N D D R I L LM I T E R S A W O R T A B L E S A W
T R I M
12
C R E S T / H O R I Z O N T A L
FASTENING
STEP 7To install HORIZONTALLY, begin in any
corner as long as the hardboard back panel
is facing the direction of the install. Define
and mark initial cuts.
F I G A . Starting from the Left, place the
visible hardboard back panel to the Right.
F I G B . Starting from the Right, the visible
hardboard back panel should be on the Left.
(NOTE: Initial cuts will vary depending on
your desired installation area.)
F I G . A F I G . B
C U T
C U T
F I G . BF I G . A
13
C R E S T / H O R I Z O N T A L
FASTENING
STEP 8Cut any excess tab off the wall tile in order
to be flush with the edge of the wall and
ensure proper coverage.
Please note that when cutting any pattern,
pieces may fall off due to the vibration of
the saw. Simply, glue back on and nail from
back to secure it firmly.
F I G . BF I G . A
14
C R E S T / H O R I Z O N T A L
FASTENING
STEP 9Add adhesive on the back panel, and place
the initial tile at the starting point of
the installation.
T O O L S :C O N S T R U C T I O N A D H E S I V EA P P L I C A T O R
15
C R E S T / H O R I Z O N T A L
STEP 10Once level and aligned, fasten the exposed
back panel with at least 4 #18 Gauge Nails.
(OPTIONAL: If using flathead screws, be
sure to use a Counter Sink bit first to drill
screws below the surface.)
T O O L S : 1 8 G A U G E N A I L G U N W I T H N A I L S
FASTENING
1 8
16
C R E S T / H O R I Z O N T A L
1 8
1 8
1 8
2 3 G A U G E N A I L G U N W I T H N A I L S
STEP 11Apply pressure on the individual piece
when nailing.
Using #23 Gauge Nails, nail in between
individual wood pieces, taking care to
hide the nails within the 3D volume of
each design.
When possible, do not nail on the face
of each insert to maintain the finished
aesthetic of the wall covering.
T O O L S :
FASTENING
F I G . A : A B O V E E Y E L E V E L , U S E # 2 3 G A U G E N A I L S AT A D O W N W A R D A N G L E .
F I G . C : B E LO W E Y E L E V E L , U S E # 2 3 G AU G E N A I L S , N A I L I N G AT A N U P WA R D A N G L E TO AVO I D V I S I B L E N A I L S .
F I G . B : AT E Y E L E V E L , U S E # 2 3 G A U G E N A I L S , N A I L I N G I N T O T H E E D G E S O F E A C H P A N E L .
2 3
2 3
2 32 3
2 3
2 3 2 3
2 3
2 3 2 32 3
2 3
2 32 3 2 3
2 3
2 32 3
2 3
2 3
2 3 2 3 2 3
17
C R E S T / H O R I Z O N T A L
STEP 12
T O O L S :C O N S T R U C T I O N A D H E S I V EA P P L I C A T O R
FASTENING
Now, apply a very small amount of adhesive
on the exposed hardwood panel in
preparation for the next tile.
18
C R E S T / H O R I Z O N T A L
STEP 13Carefully slide and fit the next adjacent tile
under the previous tile; if necessary, use a
rubber mallet and a scrap piece of wood to
assist.
Remember, a 1/16” separation is normal, as
each handmade piece must be allowed to
expand and contract.
T O O L S : R U B B E R M A L L E T
FASTENING
19
C R E S T / H O R I Z O N T A L
STEP 14Make sure each tile and row is level.
T O O L S : L A S E R L E V E L O R L E V E L
FASTENING
20
C R E S T / H O R I Z O N T A L
STEP 15
Repeat this fastening process across the wall, making sure
to cut any tiles to fit as you approach the end of the wall.
FASTENING
REMEMBER: THE PANEL S MUS T BE G LUED AND NAILED FOR THE WARR ANT Y TO APPLY;
THIS ME THOD WILL AL SO PRE VENT THE PANEL S FROM WARPING IN THE FUTURE .
V E R T I C A L
22
C R E S T / V E R T I C A L
PREPARATION
STEP 1
T O O L S : L A S E R L E V E L O R L E V E L
First, check the wall(s) is level from floor to
ceiling and edge-to-edge.
If not, be sure to note the differences in
height and/or width, and adjust
layout accordingly.
Fix any irregularities on the surface of your
installation area that would affect how the
tiles lay.
23
C R E S T / V E R T I C A L
PREPARATION
STEP 2
T O O L S :
F L A T B L A C K P A I N TP A I N T T R A YP R O T E C T I V E F L O O R C O V E RP A I N T B R U S H A N D R O L L E RB L A C K T A P E
Paint the desired installation area matte
black to hide any potential gaps between
or within tiles due to expansion and
contraction of wood over time; 1/16” gap is
normal between tiles.
For edges, use black tape to further conceal
paint imperfection, if needed.
24
C R E S T / V E R T I C A L
PREPARATION
STEP 3
T O O L S :M E A S U R I N G T A P ER U L E R
Leave a 1 ⁄4” gap around the perimeter of
your installation area, including trim, to allow
for product expansion and contraction.
Use shims for an even separation,
if necessary. 1 / 4 ”1 / 4 ”
1 / 4 ”
1 / 4 ”
25
C R E S T / V E R T I C A L
PREPARATION
STEP 4 F I G . A F I G . B ( C E N T E R E D I N S T A L L )
M A R KC E N T E RP I E C E S
Assess the direction of the tiles you wish
to have them installed – horizontal, vertical,
and/or even diagonal at any angle.
F I G A . Lay two rows on the floor before
installing to plan your wall. Define and mark
initial cuts.
F I G B . IMPORTANT: If centered install
is desired, mark center piece and measure
out ends of wall to ensure both ends of wall
coverings are equal before cutting excess.
M A R K I N I T I A L C U T S
26
C R E S T / V E R T I C A L
PREPARATION
STEP 5
T O O L S :L A S E R L E V E LC H A L K L I N E
Measure and mark your horizontal and
vertical guidelines using a laser level
and chalk line in accordance with the
tile dimensions.
27
C R E S T / V E R T I C A L
PREPARATION
STEP 6
T O O L S :R U L E RJ I G S A W A N D D R I L LM I T E R S A W O R T A B L E S A W
T R I M
In prep for outlets, light switches, etc.,
arrange any other rows of tiles on the floor
that will require additional cuts, taking care
to mark any outlets and define initial cuts
once level; please see special instructions
for installing mouldings.
Anticipate final row might need to be
trimmed to fit as well.
28
C R E S T / V E R T I C A L
FASTENING
STEP 7To install VERTICALLY, begin in any corner
as long as the hardboard back panel is facing
the direction of the install. Define and mark
initial cuts.
F I G A . Starting from the Top, place the
visible hardboard back panel to the Bottom.
F I G B . Starting from the Bottom, the
visible hardboard back panel should be
on the Top.
(NOTE: Initial cuts will vary depending on
your desired installation area.)
F I G . A
F I G . B
F I G . B
F I G . A
C U T
C U T
29
C R E S T / V E R T I C A L
FASTENING
STEP 8Cut any excess tab off the wall tile in order
to be flush with the edge of the wall and
ensure proper coverage.
Please note that when cutting any pattern,
pieces may fall off due to the vibration of
the saw. Simply, glue back on and nail from
back to secure it firmly.
F I G . A
F I G . B
30
C R E S T / V E R T I C A L
FASTENING
STEP 9
T O O L S :C O N S T R U C T I O N A D H E S I V EA P P L I C A T O R
Add adhesive on the back panel, and place
the initial tile at the starting point of
the installation.
31
C R E S T / V E R T I C A L
STEP 10
T O O L S : 1 8 G A U G E N A I L G U N W I T H N A I L S
FASTENING
Once level and aligned, fasten the exposed
back panel with at least 4 #18 Gauge Nails.
(OPTIONAL: If using flathead screws, be
sure to use a Counter Sink bit first to drill
screws below the surface.)
1 8
32
C R E S T / V E R T I C A L
F I G . A
A B O V E E Y E L E V E L , U S E
# 2 3 G A U G E N A I L S A T A
D O W N W A R D A N G L E .
F I G . B
AT E Y E L E V E L , U S E # 2 3 G A U G E
N A I L S , N A I L I N G I N T O T H E
E D G E S O F E A C H P A N E L .
F I G . C
B E L O W E Y E L E V E L , U S E # 2 3 G A U G E
N A I L S , N A I L I N G AT A N U P W A R D
A N G L E T O A V O I D V I S I B L E N A I L S .
STEP 11
T O O L S :
FASTENING
2 3 G A U G E N A I L G U N W I T H N A I L S
2 3
2 3
2 3
2 3
2 3
2 3
2 3
2 3
2 3
2 3
1 8 1 81 8
2 3
2 3 2 3
2 3
2 3
Apply pressure on the individual piece
when nailing.
Using #23 Gauge Nails, nail in between
individual wood pieces, taking care to
hide the nails within the 3D volume of
each design.
When possible, do not nail on the face
of each insert to maintain the finished
aesthetic of the wall covering.
33
C R E S T / V E R T I C A L
C O N S T R U C T I O N A D H E S I V EA P P L I C A T O R
STEP 12
T O O L S :
FASTENING
Now, apply a very small amount of adhesive
on the exposed hardwood panel in
preparation for the next tile.
34
C R E S T / V E R T I C A L
STEP 13
T O O L S : R U B B E R M A L L E T
FASTENING
Carefully slide and fit the next adjacent tile
under the previous tile; if necessary, use a
rubber mallet and a scrap piece of wood to
assist.
Remember, a 1/16” separation is normal, as
each handmade piece must be allowed to
expand and contract.
35
C R E S T / V E R T I C A L
STEP 14
T O O L S : L A S E R L E V E L O R L E V E L
FASTENING
Make sure each tile and row is level.
36
C R E S T / V E R T I C A L
STEP 15
Repeat this fastening process across the wall, making sure
to cut any tiles to fit as you approach the end of the wall.
FASTENING
REMEMBER: THE PANEL S MUS T BE G LUED AND NAILED FOR THE WARR ANT Y TO APPLY;
THIS ME THOD WILL AL SO PRE VENT THE PANEL S FROM WARPING IN THE FUTURE .
S P E C I A L A P P L I C AT I O N S
38
C R E S T / S P E C I A L A P P L I C A T I O N S
STEP 1
STEP 4
STEP 2
STEP 5
STEP 3Mark your outlet distance and
elevation on your test pattern and
on the wall.
Turn the piece around, trim
and detail.
Mark your tile and drill 4 holes for
each corner of the outlet.
Test on wall before applying
glue/nails.
Using a Jigsaw to cut a line from
corner to corner.
FOR OUTLETS, LIGHT SWITCHES, BUTTONS, ETC...
39
C R E S T / S P E C I A L A P P L I C A T I O N S
We do not recommend the use of DuChâteau Wall Coverings
around a fireplace or a heater. Being made from wood, DuChâteau
Wall Coverings are inherently flammable. Check your local codes.
In most areas, this is prohibited by code. Optional “A” Rating fire
retardant is available for an additional fee.
FIREPLACES & HEATERS
40
C R E S T / S P E C I A L A P P L I C A T I O N S
DuChâteau Wall Coverings may be used in bathrooms as long as
they are NOT installed at or near splash areas.
BATHROOMS
41
C R E S T / S P E C I A L A P P L I C A T I O N S
In general, we do not recommend using these products for ceiling applications; this
specifically includes Arc Chevron, Crest, Curva Chevron, Curva, Krescent, Kuadra,
Metamorphosis, Parallels, Scale Reckt, Tresses, Vertex, and Wave styles.
However, if Edge, Infuse and Kubik styles are used in a ceiling application, use three #18
Gauge Nails over each solid part of the tile as an extra precaution and must be installed
by a Licensed Flooring Contractor or Licensed Finish Carpenter with ceiling installation
experience. Special glues and nail size must be specified by the Project Engineer and/or
signing Architect for the project and also combined with the use of #18 Gauge Nails along
the edges of each tile.
CEILING APPLICATIONS
42
C R E S T / S P E C I A L A P P L I C A T I O N S
For installation over concrete walls, wood separators and OSB
boards are recommended. Direct installation over concrete is NOT
covered by the warranty.
CONCRETE WALLS
43
C R E S T / S P E C I A L A P P L I C A T I O N S
For a truly finished look, DuChâteau recommends its exclusive mouldings for all our wall coverings. Please
note DuChâteau Wall Covering tiles can be mitered on corners to accommodate mouldings. Be sure to cut
the mouldings at the same length on each side to ensure the 3-D heights match.
Visit website (www.duchateau.com) for more information.
MOULDINGS
CUS TOM MOULDINGS
DUCHÂTE AU C AN MANUFAC TURE ANY CUS TOM TRIM YOU MAY NEED WITH THE SAME WOOD
SPECIE S AND FINISHE S OF DUCHÂTE AU WALL COVERING TILE S (OUTLE T TRIM , WINDOW TRIM , C A SING , BA SEBOARD,
CROWN , E TC . ) . PLE A SE CONTAC T US FOR A QUOTE AT 1 . 8 8 8 . DUCHATE AU OR SALE S@DUCHATE AU.COM .
top related