crest - duchateaucrest / vertical fastening step 7 to install vertically, begin in any corner as...

C R E S T

INSTALLATION GUIDE

THANK YOU FOR YOUR PURCHASE

OF DUCHÂTEAU WALL COVERINGS.

We recommend you hire an experienced finish carpenter or wood flooring installer to achieve quality

results with all DuChâteau Wall Coverings. The right tools are key for a successful installation.

IMPORTANT:

BE SURE TO FULLY INSPEC T SHIPMENT FOR ANY DAMAG E

IMMEDIATELY UPON ARRIVAL PRIOR TO INS TALL ATION .

ANY DAMAG E MUS T BE REPORTED IMMEDIATELY TO

CUS TOMERSERVICE@DUCHATE AU.COM .

WARNING:

IMPROPERLY INS TALLING DUCHÂTE AU WALL COVERINGS

MAY RE SULT IN VOIDING YOUR WARR ANT Y. PROTEC T

YOUR WARR ANT Y AND YOUR INVE S TMENT, ALWAYS

FA S TEN AND G LUE DUCHÂTE AU WALL COVERINGS .

CONTENTS

RECOMMENDED TOOLS 4

HORIZONTAL INSTALLATION 5

VERTICAL INSTALLATION 21

RECOMMENDED TOOLS

FLAT BLACK PAINT, TRAY AND

PROTECTIVE FLOOR COVER

FINISH MITER SAW* WITH A

HORIZONTAL CAPACITY OF 16”

DRILL

BRUSH AND ROLLER

FINISH TABLE SAW*

AIR COMPRESSOR

JIGSAW

COUNTERSINK BIT

- IF USING FLATHEAD SCREWS

23 GAUGE NAIL GUN

WITH NAILS

STEP LADDER OR SCAFFOLD

- IF NECESSARY

18 GAUGE NAIL GUN

WITH NAILS

RUBBER MALLET

FLATHEAD SCREWS

- OPTIONAL

MEASURING TAPE, RULER

AND SCORING KNIFE

BLACK TAPE LASER LEVEL OR LEVEL CHALK LINECONSTRUCTION ADHESIVE

AND APPLICATOR

* N O T E : M A K E S U R E Y O U R B L A D E S A R E I N P R I M E C O N D I T I O N T O W O R K W I T H P R E - F I N I S H E D L U M B E R .

H O R I Z O N TA L

6

C R E S T / H O R I Z O N T A L

PREPARATION

STEP 1

T O O L S : L A S E R L E V E L O R L E V E L

First, check the wall(s) is level from floor to

ceiling and edge-to-edge.

If not, be sure to note the differences in

height and/or width, and adjust

layout accordingly.

Fix any irregularities on the surface of your

installation area that would affect how the

tiles lay.

7


PREPARATION

STEP 2Paint the desired installation area matte

black to hide any potential gaps between

or within tiles due to expansion and

contraction of wood over time; 1/16” gap is

normal between tiles.

For edges, use black tape to further conceal

paint imperfection, if needed.

T O O L S :

F L A T B L A C K P A I N TP A I N T T R A YP R O T E C T I V E F L O O R C O V E RP A I N T B R U S H A N D R O L L E RB L A C K T A P E

8


PREPARATION

STEP 3Leave a 1 ⁄4” gap around the perimeter of

your installation area, including trim, to allow

for product expansion and contraction.

Use shims for an even separation,

if necessary.

T O O L S :M E A S U R I N G T A P ER U L E R

1 / 4 ”1 / 4 ”

1 / 4 ”

1 / 4 ”

9


PREPARATION

STEP 4F I G . A

F I G . B ( C E N T E R E D I N S T A L L )

M A R K C E N T E R P I E C E S

Assess the direction of the tiles you wish

to have them installed – horizontal, vertical,

and/or even diagonal at any angle.

F I G A . Lay two rows on the floor before

installing to plan your wall. Define and mark

initial cuts.

F I G B . IMPORTANT: If centered install

is desired, mark center piece and measure

out ends of wall to ensure both ends of wall

coverings are equal before cutting excess.

M A R K I N I T I A L C U T S

10


PREPARATION

STEP 5Measure and mark your horizontal and

vertical guidelines using a laser level

and chalk line in accordance with the

tile dimensions.

T O O L S :L A S E R L E V E LC H A L K L I N E


11


PREPARATION

STEP 6In prep for outlets, light switches, etc.,

arrange any other rows of tiles on the floor

that will require additional cuts, taking care

to mark any outlets and define initial cuts

once level; please see special instructions

for installing mouldings.

Anticipate final row might need to be

trimmed to fit as well.

T O O L S :R U L E RJ I G S A W A N D D R I L LM I T E R S A W O R T A B L E S A W

T R I M

12


FASTENING

STEP 7To install HORIZONTALLY, begin in any

corner as long as the hardboard back panel

is facing the direction of the install. Define

and mark initial cuts.

F I G A . Starting from the Left, place the

visible hardboard back panel to the Right.

F I G B . Starting from the Right, the visible

hardboard back panel should be on the Left.

(NOTE: Initial cuts will vary depending on

your desired installation area.)

F I G . A F I G . B

C U T

C U T

F I G . BF I G . A

13


FASTENING

STEP 8Cut any excess tab off the wall tile in order

to be flush with the edge of the wall and

ensure proper coverage.

Please note that when cutting any pattern,

pieces may fall off due to the vibration of

the saw. Simply, glue back on and nail from

back to secure it firmly.

F I G . BF I G . A

14


FASTENING

STEP 9Add adhesive on the back panel, and place

the initial tile at the starting point of

the installation.

T O O L S :C O N S T R U C T I O N A D H E S I V EA P P L I C A T O R

15


STEP 10Once level and aligned, fasten the exposed

back panel with at least 4 #18 Gauge Nails.

(OPTIONAL: If using flathead screws, be

sure to use a Counter Sink bit first to drill

screws below the surface.)

T O O L S : 1 8 G A U G E N A I L G U N W I T H N A I L S

FASTENING

1 8

16


1 8

1 8

1 8

2 3 G A U G E N A I L G U N W I T H N A I L S

STEP 11Apply pressure on the individual piece

when nailing.

Using #23 Gauge Nails, nail in between

individual wood pieces, taking care to

hide the nails within the 3D volume of

each design.

When possible, do not nail on the face

of each insert to maintain the finished

aesthetic of the wall covering.

T O O L S :

FASTENING

F I G . A : A B O V E E Y E L E V E L , U S E # 2 3 G A U G E N A I L S AT A D O W N W A R D A N G L E .

F I G . C : B E LO W E Y E L E V E L , U S E # 2 3 G AU G E N A I L S , N A I L I N G AT A N U P WA R D A N G L E TO AVO I D V I S I B L E N A I L S .

F I G . B : AT E Y E L E V E L , U S E # 2 3 G A U G E N A I L S , N A I L I N G I N T O T H E E D G E S O F E A C H P A N E L .

2 3

2 3

2 32 3

2 3

2 3 2 3

2 3

2 3 2 32 3

2 3

2 32 3 2 3

2 3

2 32 3

2 3

2 3

2 3 2 3 2 3

17


STEP 12


FASTENING

Now, apply a very small amount of adhesive

on the exposed hardwood panel in

preparation for the next tile.

18


STEP 13Carefully slide and fit the next adjacent tile

under the previous tile; if necessary, use a

rubber mallet and a scrap piece of wood to

assist.

Remember, a 1/16” separation is normal, as

each handmade piece must be allowed to

expand and contract.

T O O L S : R U B B E R M A L L E T

FASTENING

19


STEP 14Make sure each tile and row is level.


FASTENING

20


STEP 15

Repeat this fastening process across the wall, making sure

to cut any tiles to fit as you approach the end of the wall.

FASTENING

REMEMBER: THE PANEL S MUS T BE G LUED AND NAILED FOR THE WARR ANT Y TO APPLY;

THIS ME THOD WILL AL SO PRE VENT THE PANEL S FROM WARPING IN THE FUTURE .

V E R T I C A L

22

C R E S T / V E R T I C A L

PREPARATION

STEP 1


First, check the wall(s) is level from floor to

ceiling and edge-to-edge.

If not, be sure to note the differences in

height and/or width, and adjust

layout accordingly.

Fix any irregularities on the surface of your

installation area that would affect how the

tiles lay.

23


PREPARATION

STEP 2

T O O L S :

F L A T B L A C K P A I N TP A I N T T R A YP R O T E C T I V E F L O O R C O V E RP A I N T B R U S H A N D R O L L E RB L A C K T A P E

Paint the desired installation area matte

black to hide any potential gaps between

or within tiles due to expansion and

contraction of wood over time; 1/16” gap is

normal between tiles.

For edges, use black tape to further conceal

paint imperfection, if needed.

24


PREPARATION

STEP 3

T O O L S :M E A S U R I N G T A P ER U L E R

Leave a 1 ⁄4” gap around the perimeter of

your installation area, including trim, to allow

for product expansion and contraction.

Use shims for an even separation,

if necessary. 1 / 4 ”1 / 4 ”

1 / 4 ”

1 / 4 ”

25


PREPARATION

STEP 4 F I G . A F I G . B ( C E N T E R E D I N S T A L L )

M A R KC E N T E RP I E C E S

Assess the direction of the tiles you wish

to have them installed – horizontal, vertical,

and/or even diagonal at any angle.

F I G A . Lay two rows on the floor before

installing to plan your wall. Define and mark

initial cuts.

F I G B . IMPORTANT: If centered install

is desired, mark center piece and measure

out ends of wall to ensure both ends of wall

coverings are equal before cutting excess.


26


PREPARATION

STEP 5

T O O L S :L A S E R L E V E LC H A L K L I N E

Measure and mark your horizontal and

vertical guidelines using a laser level

and chalk line in accordance with the

tile dimensions.

27


PREPARATION

STEP 6

T O O L S :R U L E RJ I G S A W A N D D R I L LM I T E R S A W O R T A B L E S A W

T R I M

In prep for outlets, light switches, etc.,

arrange any other rows of tiles on the floor

that will require additional cuts, taking care

to mark any outlets and define initial cuts

once level; please see special instructions

for installing mouldings.

Anticipate final row might need to be

trimmed to fit as well.

28


FASTENING

STEP 7To install VERTICALLY, begin in any corner

as long as the hardboard back panel is facing

the direction of the install. Define and mark

initial cuts.

F I G A . Starting from the Top, place the

visible hardboard back panel to the Bottom.

F I G B . Starting from the Bottom, the

visible hardboard back panel should be

on the Top.

(NOTE: Initial cuts will vary depending on

your desired installation area.)

F I G . A

F I G . B

F I G . B

F I G . A

C U T

C U T

29


FASTENING

STEP 8Cut any excess tab off the wall tile in order

to be flush with the edge of the wall and

ensure proper coverage.

Please note that when cutting any pattern,

pieces may fall off due to the vibration of

the saw. Simply, glue back on and nail from

back to secure it firmly.

F I G . A

F I G . B

30


FASTENING

STEP 9


Add adhesive on the back panel, and place

the initial tile at the starting point of

the installation.

31


STEP 10

T O O L S : 1 8 G A U G E N A I L G U N W I T H N A I L S

FASTENING

Once level and aligned, fasten the exposed

back panel with at least 4 #18 Gauge Nails.

(OPTIONAL: If using flathead screws, be

sure to use a Counter Sink bit first to drill

screws below the surface.)

1 8

32


F I G . A

A B O V E E Y E L E V E L , U S E

# 2 3 G A U G E N A I L S A T A

D O W N W A R D A N G L E .

F I G . B

AT E Y E L E V E L , U S E # 2 3 G A U G E

N A I L S , N A I L I N G I N T O T H E

E D G E S O F E A C H P A N E L .

F I G . C

B E L O W E Y E L E V E L , U S E # 2 3 G A U G E

N A I L S , N A I L I N G AT A N U P W A R D

A N G L E T O A V O I D V I S I B L E N A I L S .

STEP 11

T O O L S :

FASTENING

2 3 G A U G E N A I L G U N W I T H N A I L S

2 3

2 3

2 3

2 3

2 3

2 3

2 3

2 3

2 3

2 3

1 8 1 81 8

2 3

2 3 2 3

2 3

2 3

Apply pressure on the individual piece

when nailing.

Using #23 Gauge Nails, nail in between

individual wood pieces, taking care to

hide the nails within the 3D volume of

each design.

When possible, do not nail on the face

of each insert to maintain the finished

aesthetic of the wall covering.

33


C O N S T R U C T I O N A D H E S I V EA P P L I C A T O R

STEP 12

T O O L S :

FASTENING

Now, apply a very small amount of adhesive

on the exposed hardwood panel in

preparation for the next tile.

34


STEP 13

T O O L S : R U B B E R M A L L E T

FASTENING

Carefully slide and fit the next adjacent tile

under the previous tile; if necessary, use a

rubber mallet and a scrap piece of wood to

assist.

Remember, a 1/16” separation is normal, as

each handmade piece must be allowed to

expand and contract.

35


STEP 14


FASTENING

Make sure each tile and row is level.

36


STEP 15

Repeat this fastening process across the wall, making sure

to cut any tiles to fit as you approach the end of the wall.

FASTENING

REMEMBER: THE PANEL S MUS T BE G LUED AND NAILED FOR THE WARR ANT Y TO APPLY;

THIS ME THOD WILL AL SO PRE VENT THE PANEL S FROM WARPING IN THE FUTURE .

S P E C I A L A P P L I C AT I O N S

38

C R E S T / S P E C I A L A P P L I C A T I O N S

STEP 1

STEP 4

STEP 2

STEP 5

STEP 3Mark your outlet distance and

elevation on your test pattern and

on the wall.

Turn the piece around, trim

and detail.

Mark your tile and drill 4 holes for

each corner of the outlet.

Test on wall before applying

glue/nails.

Using a Jigsaw to cut a line from

corner to corner.

FOR OUTLETS, LIGHT SWITCHES, BUTTONS, ETC...

39


We do not recommend the use of DuChâteau Wall Coverings

around a fireplace or a heater. Being made from wood, DuChâteau

Wall Coverings are inherently flammable. Check your local codes.

In most areas, this is prohibited by code. Optional “A” Rating fire

retardant is available for an additional fee.

FIREPLACES & HEATERS

40


DuChâteau Wall Coverings may be used in bathrooms as long as

they are NOT installed at or near splash areas.

BATHROOMS

41


In general, we do not recommend using these products for ceiling applications; this

specifically includes Arc Chevron, Crest, Curva Chevron, Curva, Krescent, Kuadra,

Metamorphosis, Parallels, Scale Reckt, Tresses, Vertex, and Wave styles.

However, if Edge, Infuse and Kubik styles are used in a ceiling application, use three #18

Gauge Nails over each solid part of the tile as an extra precaution and must be installed

by a Licensed Flooring Contractor or Licensed Finish Carpenter with ceiling installation

experience. Special glues and nail size must be specified by the Project Engineer and/or

signing Architect for the project and also combined with the use of #18 Gauge Nails along

the edges of each tile.

CEILING APPLICATIONS

42


For installation over concrete walls, wood separators and OSB

boards are recommended. Direct installation over concrete is NOT

covered by the warranty.

CONCRETE WALLS

43


For a truly finished look, DuChâteau recommends its exclusive mouldings for all our wall coverings. Please

note DuChâteau Wall Covering tiles can be mitered on corners to accommodate mouldings. Be sure to cut

the mouldings at the same length on each side to ensure the 3-D heights match.

Visit website (www.duchateau.com) for more information.

MOULDINGS

CUS TOM MOULDINGS

DUCHÂTE AU C AN MANUFAC TURE ANY CUS TOM TRIM YOU MAY NEED WITH THE SAME WOOD

SPECIE S AND FINISHE S OF DUCHÂTE AU WALL COVERING TILE S (OUTLE T TRIM , WINDOW TRIM , C A SING , BA SEBOARD,

CROWN , E TC . ) . PLE A SE CONTAC T US FOR A QUOTE AT 1 . 8 8 8 . DUCHATE AU OR SALE S@DUCHATE AU.COM .

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